CN205651208U - Reciprocating type cylindrical roller grinder of well balanced face - Google Patents
Reciprocating type cylindrical roller grinder of well balanced face Download PDFInfo
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- CN205651208U CN205651208U CN201620436457.1U CN201620436457U CN205651208U CN 205651208 U CN205651208 U CN 205651208U CN 201620436457 U CN201620436457 U CN 201620436457U CN 205651208 U CN205651208 U CN 205651208U
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Abstract
四平面往复式圆柱滚子研磨装置。主要解决了目前在圆柱滚子的批量加工,加工件表面磨削的均匀性、一致性不高的问题。其特征在于:所述机架(1)内设有由动力源带动转动的安装架(9),所述安装架(9)周向外壁上设有若干用于可旋转的安装圆柱滚子(11)的安装槽(91);所述机架(1)上与所述安装架(9)对应设有用于圆柱滚子(11)研磨的研磨板(2)。本实用新型的有益效果是:本实用新型提供四平面往复式圆柱滚子研磨装置,包括机架,机架内设有由动力源带动转动的安装架,机架周向外壁上设有若干用于安装圆柱滚子的安装槽;机架上与安装架对应设有用于与圆柱滚子滑动配合的研磨板。使用的时候将圆柱滚子安装在安装架上,通过转动安装在使多个圆柱滚子同时与研磨板研磨,保证了加工的均匀性和一致性。
Four-plane reciprocating cylindrical roller grinding device. It mainly solves the problem that the uniformity and consistency of the surface grinding of workpieces are not high in the batch processing of cylindrical rollers. It is characterized in that: the frame (1) is provided with a mounting frame (9) driven by a power source to rotate, and the peripheral outer wall of the mounting frame (9) is provided with a number of cylindrical rollers for rotatable installation ( 11) mounting groove (91); the frame (1) is provided with a grinding plate (2) corresponding to the mounting frame (9) for grinding the cylindrical roller (11). The beneficial effects of the utility model are: the utility model provides a four-plane reciprocating cylindrical roller grinding device, including a frame, which is provided with a mounting frame driven by a power source to rotate, and a number of utility models are arranged on the peripheral outer wall of the frame. It is used to install the installation groove of the cylindrical roller; on the frame, corresponding to the installation frame, there is a grinding plate for sliding fit with the cylindrical roller. When in use, the cylindrical rollers are installed on the mounting frame, and multiple cylindrical rollers are ground with the grinding plate at the same time by rotating the installation, so as to ensure the uniformity and consistency of processing.
Description
技术领域 technical field
本实用新型涉及研磨设备,具体为四平面往复式圆柱滚子研磨装置。 The utility model relates to grinding equipment, in particular to a four-plane reciprocating cylindrical roller grinding device.
背景技术 Background technique
轴承是装备制造业中重要的、关键的基础零部件,直接决定着重大装备和主机产品的性能、质量和可靠性,被誉为装备制造的“心脏”部件。精密圆柱滚子作为轴承的关键零件,其精度和一致性对轴承的工作性能和使用寿命起到至关重要的作用。 Bearings are important and key basic components in the equipment manufacturing industry, which directly determine the performance, quality and reliability of major equipment and host products, and are known as the "heart" components of equipment manufacturing. Precision cylindrical rollers are the key parts of bearings, and their precision and consistency play a vital role in the working performance and service life of bearings.
目前,圆柱滚子的批量加工国内外普遍采用无心磨削的方式,它是一种工件不定中心的研磨加工,加工时不用对工件进行装夹定位,加工效率高,能很好地用于大批量的生产,但无心磨削最大的问题在于自身无法解决加工过程中零件运动轴线与主动轮和导轮的轴线时刻保持一致的问题,这就极大影响了加工件表面磨削的均匀性,从而无法保证加工一致性。 At present, the batch processing of cylindrical rollers generally adopts the centerless grinding method at home and abroad. It is a kind of grinding process with an indefinite center of the workpiece. It does not need to clamp and position the workpiece during processing. The processing efficiency is high and it can be well used for large-scale grinding. Mass production, but the biggest problem of centerless grinding is that it cannot solve the problem that the movement axis of the part is always consistent with the axis of the driving wheel and the guide wheel during the processing, which greatly affects the uniformity of the surface grinding of the workpiece. Thus processing consistency cannot be guaranteed.
实用新型内容 Utility model content
为了克服背景技术的不足,本实用新型提供四平面往复式圆柱滚子研磨装置,主要解决了目前在圆柱滚子的批量加工,加工件表面磨削的均匀性、一致性不高的问题。 In order to overcome the shortcomings of the background technology, the utility model provides a four-plane reciprocating cylindrical roller grinding device, which mainly solves the problem of low uniformity and consistency of surface grinding of workpieces in batch processing of cylindrical rollers.
本实用新型所采用的技术方案是: The technical scheme adopted in the utility model is:
四平面往复式圆柱滚子研磨装置,包括机架,所述机架内设有由动力源带动转动的安装架,所述安装架周向外壁上设有若干用于安装可旋转的圆柱滚子的安装槽;所述机架上与所述安装架对应设有用于圆柱滚子研磨的研磨板。 Four-plane reciprocating cylindrical roller grinding device, including a frame, the frame is provided with a mounting frame driven by a power source to rotate, and a number of rotatable cylindrical rollers are installed on the peripheral outer wall of the mounting frame The mounting groove; the frame is provided with a grinding plate for cylindrical roller grinding corresponding to the mounting frame.
所述安装架内还设有由第一电机带动转动的拨动齿轮,所述拨动齿轮通过拨动圆柱滚子带动所述安装架转动。 The mounting frame is also provided with a toggle gear driven by the first motor, and the toggle gear drives the mounting frame to rotate by activating the cylindrical rollers.
所述安装架包括上下两端设有的平面端和左右两侧设有圆弧端,所述拨动齿轮上设有与圆柱滚子对应设置的豁口,所述拨动齿轮与所述圆弧端同轴设置。 The mounting bracket includes plane ends provided at the upper and lower ends and arc ends provided at the left and right sides, the toggle gear is provided with gaps corresponding to the cylindrical rollers, and the toggle gear and the arc coaxial setting.
还设有用于带动所述研磨板作直线往复运动的驱动机构。 A drive mechanism for driving the grinding plate to perform linear reciprocating motion is also provided.
所述机架还设有安装板,所述安装板上设有滑块,所述研磨板与滑块对应设有滑动配合的滑槽。 The frame is also provided with a mounting plate, the mounting plate is provided with a slider, and the grinding plate and the slider are correspondingly provided with a chute for sliding fit.
所述研磨板设有两个,两个所述研磨板对应设于所述安装架上下两侧。 There are two grinding plates, and the two grinding plates are correspondingly arranged on the upper and lower sides of the installation frame.
还包括可升降的升降台,所述安装架设于所述升降台上。 It also includes a lifting table that can be lifted, and the installation is erected on the lifting table.
还包括与所述安装架对应设置的用于收集圆柱滚子加工精度信息的传感器,所述传感器与PC连接。 It also includes a sensor corresponding to the installation frame for collecting machining accuracy information of the cylindrical roller, and the sensor is connected to the PC.
还包括与研磨液容器连接的喷嘴,所述喷嘴与所述研磨板对应设置。 It also includes a nozzle connected to the grinding liquid container, and the nozzle is arranged correspondingly to the grinding plate.
所述机架上还设有托板,所述托板设于所述安装架内且用于与圆柱滚子滑动配合。 A supporting plate is also arranged on the frame, and the supporting plate is arranged in the mounting frame and is used for slidingly matching with the cylindrical rollers.
本实用新型的有益效果是:本实用新型提供四平面往复式圆柱滚子研磨装置,包括机架,机架内设有由动力源带动转动的安装架,机架周向外壁上设有若干用于安装圆柱滚子的安装槽;机架上与安装架对应设有用于与圆柱滚子滑动配合的研磨板。使用的时候将圆柱滚子安装在安装架上,通过转动安装在使多个圆柱滚子同时与研磨板研磨,保证了加工的均匀性和一致性。 The beneficial effects of the utility model are: the utility model provides a four-plane reciprocating cylindrical roller grinding device, including a frame, which is provided with a mounting frame driven by a power source to rotate, and a number of utility models are arranged on the peripheral outer wall of the frame. It is used to install the installation groove of the cylindrical roller; corresponding to the installation frame, there is a grinding plate for sliding fit with the cylindrical roller on the frame. When in use, the cylindrical rollers are installed on the mounting frame, and multiple cylindrical rollers are ground with the grinding plate at the same time by rotating the installation, so as to ensure the uniformity and consistency of processing.
附图说明 Description of drawings
图1为本实用新型一个实施例的立体示意图。 Fig. 1 is a three-dimensional schematic diagram of an embodiment of the present invention.
图2为图1A处放大图。 Fig. 2 is an enlarged view of Fig. 1A.
图3为本实用新型一个实施例的立体示意图。 Fig. 3 is a three-dimensional schematic diagram of an embodiment of the present invention.
图4为图3B处放大图。 Fig. 4 is an enlarged view of Fig. 3B.
图5为本实用新型一个实施例的安装架的立体示意图。 Fig. 5 is a three-dimensional schematic diagram of a mounting frame according to an embodiment of the present invention.
具体实施方式 detailed description
下面结合附图对本实用新型作进一步说明:如图所示,四平面往复式圆柱滚子研磨装置,包括机架1,所述机架1内设有由动力源带动转动的安装架9,所述安装架9周向外壁上设有若干用于安装可旋转的圆柱滚子11的安装槽91;所述机架1上与所述安装架9对应设有用于圆柱滚子11研磨的研磨板2。这里的安装架为类似保持架的结构,将圆柱滚子安装在安装槽内;在安装架转动的时候,圆柱滚子随着安装架移动,并与研磨板接触贴合实现研磨,本实用新型提供四平面往复式圆柱滚子研磨装置,包括机架,所述机架内设有由动力源带动转动的安装架,所述机架周向外壁上设有若干用于安装圆柱滚子的安装槽;所述机架上与所述安装架对应设有用于与圆柱滚子滑动配合的研磨板。使用的时候将圆柱滚子安装在安装架上,通过转动安装在使多个圆柱滚子同时与研磨板研磨,保证了加工的均匀性和一致性。 The utility model is further described below in conjunction with the accompanying drawings: as shown in the figure, the four-plane reciprocating cylindrical roller grinding device includes a frame 1, and the frame 1 is provided with a mounting frame 9 driven by a power source to rotate. A plurality of mounting grooves 91 for installing rotatable cylindrical rollers 11 are provided on the circumferential outer wall of the mounting frame 9; a grinding plate for grinding cylindrical rollers 11 is provided on the frame 1 corresponding to the mounting frame 9 2. The mounting frame here is a structure similar to a cage, and the cylindrical roller is installed in the mounting groove; when the mounting frame rotates, the cylindrical roller moves with the mounting frame and contacts with the grinding plate to achieve grinding. The utility model Provide a four-plane reciprocating cylindrical roller grinding device, including a frame, the frame is equipped with a mounting frame driven by a power source, and a number of mounting brackets for mounting cylindrical rollers are provided on the peripheral outer wall of the frame. slot; the frame is provided with a grinding plate corresponding to the installation frame for slidingly matching with the cylindrical roller. When in use, the cylindrical rollers are installed on the mounting frame, and multiple cylindrical rollers are ground with the grinding plate at the same time by rotating the installation, so as to ensure the uniformity and consistency of processing.
在本实用新型中,如图所示,所述安装架9内还设有由第一电机31带动转动的拨动齿轮32,所述拨动齿轮32通过拨动圆柱滚子11带动所述安装架9转动。拨动齿轮的各个齿之间的豁口可以容纳一个圆柱滚子,拨动齿轮转动的时候,可以通过齿推动圆柱滚子带动转动架转动。 In the present utility model, as shown in the figure, there is also a toggle gear 32 driven by the first motor 31 inside the installation frame 9, and the toggle gear 32 drives the installation by toggle cylindrical roller 11. Frame 9 rotates. The gap between each tooth of the toggle gear can accommodate a cylindrical roller, and when the toggle gear rotates, the teeth can push the cylindrical roller to drive the turret to rotate.
在本实用新型中,如图5所示,所述安装架9包括上下两端设有的平面端92和左右两侧设有圆弧端93,所述拨动齿轮32上设有与圆柱滚子11对应设置的豁口321,所述拨动齿轮32与所述圆弧端93同轴设置。这里的安装架为类似400米跑道的形状,当然也可以设置成圆形的。在转动的时候,可以更好的带动圆柱滚子,作为优选,研磨板对应安装在平面端的外侧。 In the present utility model, as shown in FIG. 5 , the mounting frame 9 includes plane ends 92 provided at the upper and lower ends and arc ends 93 arranged at the left and right sides, and the toggle gear 32 is provided with cylindrical rollers. The notch 321 is set corresponding to the sub 11 , and the toggle gear 32 is set coaxially with the arc end 93 . The mounting frame here is similar to the shape of a 400-meter runway, and of course it can also be set in a circular shape. When rotating, the cylindrical roller can be better driven. As an optimization, the grinding plate is correspondingly installed on the outside of the plane end.
在本实用新型中,如图1所示,还设有用于带动所述研磨板2作直线往复运动的驱动机构。增强研磨效果,使用更加方便。 In the present utility model, as shown in FIG. 1 , a drive mechanism for driving the grinding plate 2 to perform linear reciprocating motion is also provided. Enhanced grinding effect, more convenient to use.
在本实用新型中,如图所示,所述驱动机构包括第二电机41,所述第二电机41通过丝杆传动机构带动所述研磨板2作直线往复运动。此处也可以采用其他传动机构带动研磨板作直线运动,比如直线电机等,丝杆传动机构为优选,结构简单,使用方便。 In the present invention, as shown in the figure, the driving mechanism includes a second motor 41, and the second motor 41 drives the grinding plate 2 to perform linear reciprocating motion through a screw drive mechanism. Here, other transmission mechanisms can also be used to drive the grinding plate to move linearly, such as linear motors, etc. The screw transmission mechanism is the preferred one, which has a simple structure and is easy to use.
在本实用新型中,如图所示,所述研磨板2设有两个,两个所述研磨板2对应设于所述安装架9上下两侧。可以同时对两侧的圆柱滚子进行研磨,提高了工作效率。 In the present invention, as shown in the figure, two grinding plates 2 are provided, and the two grinding plates 2 are correspondingly arranged on the upper and lower sides of the installation frame 9 . The cylindrical rollers on both sides can be ground at the same time, which improves the working efficiency.
在本实用新型中,如图所示,所述机架1还设有安装板13,所述安装板13上设有滑块131,所述研磨板2与滑块131对应设有滑动配合的滑槽21。作为优选,该滑槽为T型结构,一方面可以实现滑动配合,另一方面安装更加稳固。 In the present utility model, as shown in the figure, the frame 1 is also provided with a mounting plate 13, the mounting plate 13 is provided with a slider 131, and the grinding plate 2 and the slider 131 are correspondingly provided with a sliding fit. Chute 21. Preferably, the chute is a T-shaped structure, which can realize sliding fit on the one hand and more stable installation on the other hand.
在本实用新型中,如图3所示,还包括可升降的升降台5,所述安装架9设于所述升降台5上。升降台可以通过液压缸来实现升降,为现有技术,不再赘述,在使用的时候可以改变圆柱滚子和研磨板之间的相互作用力,达到需要的研磨效果。 In the present utility model, as shown in FIG. 3 , a lifting platform 5 that can be lifted is also included, and the installation frame 9 is arranged on the lifting platform 5 . The lifting platform can be lifted and lowered by a hydraulic cylinder, which is an existing technology and will not be described again. When in use, the interaction force between the cylindrical roller and the grinding plate can be changed to achieve the required grinding effect.
在本实用新型中,如图所示,还包括与所述安装架9对应设置的用于收集圆柱滚子11加工精度信息的传感器7,所述传感器7与PC连接。可以通过PC来对采集的数据进行分析,进而通过调控升降台来对加工效果进行微调。 In the present invention, as shown in the figure, it also includes a sensor 7 corresponding to the installation frame 9 for collecting the processing accuracy information of the cylindrical roller 11, and the sensor 7 is connected to a PC. The collected data can be analyzed through the PC, and then the processing effect can be fine-tuned by adjusting the lifting platform.
在本实用新型中,如图所示,还包括与研磨液容器连接的喷嘴8,所述喷嘴8与所述所述研磨板2对应设置。可以实现对研磨板注射研磨液,达到最佳效果。 In the present utility model, as shown in the figure, it also includes a nozzle 8 connected to the grinding liquid container, and the nozzle 8 is arranged correspondingly to the grinding plate 2 . It can realize the injection of grinding fluid to the grinding plate to achieve the best effect.
在本实用新型中,如图所示,所述机架1上还设有托板14,所述托板14设于所述安装架9内且用于与圆柱滚子11滑动配合。一方面可以对安装架实现限位支撑的作用,另一方面在研磨的时候对圆柱滚子实现更好的着力,结构简单,使用方便。 In the present invention, as shown in the figure, the frame 1 is further provided with a supporting plate 14 , the supporting plate 14 is arranged in the mounting frame 9 and is used for slidingly fitting with the cylindrical roller 11 . On the one hand, it can realize the function of limit support for the mounting frame, and on the other hand, it can achieve better force on the cylindrical roller during grinding. The structure is simple and easy to use.
实施例不应视为对本实用新型的限制,但任何基于本实用新型的精神所作的改进,都应在本实用新型的保护范围之内。 The embodiment should not be regarded as limiting the utility model, but any improvement based on the spirit of the utility model should be within the protection scope of the utility model.
Claims (9)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105798765A (en) * | 2016-05-16 | 2016-07-27 | 嘉兴学院 | Four-plane reciprocating type cylindrical roller grinding method and device |
CN111830606A (en) * | 2019-04-15 | 2020-10-27 | 北京理工大学 | Superhard material high-density microlens array manufacturing device and method |
-
2016
- 2016-05-16 CN CN201620436457.1U patent/CN205651208U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105798765A (en) * | 2016-05-16 | 2016-07-27 | 嘉兴学院 | Four-plane reciprocating type cylindrical roller grinding method and device |
CN105798765B (en) * | 2016-05-16 | 2017-10-20 | 嘉兴学院 | Four cylindrical roller Ginding process and device of flatness and reciprocator |
CN111830606A (en) * | 2019-04-15 | 2020-10-27 | 北京理工大学 | Superhard material high-density microlens array manufacturing device and method |
CN111830606B (en) * | 2019-04-15 | 2021-06-01 | 北京理工大学 | Superhard material high-density microlens array manufacturing device and method |
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