CN205635792U - Variably flow to tubular product acid dip pickle - Google Patents
Variably flow to tubular product acid dip pickle Download PDFInfo
- Publication number
- CN205635792U CN205635792U CN201620451847.6U CN201620451847U CN205635792U CN 205635792 U CN205635792 U CN 205635792U CN 201620451847 U CN201620451847 U CN 201620451847U CN 205635792 U CN205635792 U CN 205635792U
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- China
- Prior art keywords
- descaling bath
- acid
- tubing
- valve
- pickling
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model discloses a variably flow to tubular product acid dip pickle, including descaling bath assembly, storage acid tank and electric control system, descaling bath assembly both ends all are equipped with inlet and liquid outlet, and the inlet at descaling bath assembly both ends all is connected through check valve and first switching -over valve, and first switching -over valve passes through the acid pump and store up the acid tank to be connected, and the liquid outlet at descaling bath assembly both ends all is connected with second switching -over valve, and second switching -over valve passes through the governing valve and store up the acid tank to be connected, and first switching -over valve and second switching -over valve all are connected with electric control system. The utility model discloses a variably flow to tubular product acid dip pickle, but many root canals of pickling material once switch over the flow direction of acidizing fluid in the acid tank among the pickling process, improved pickling efficiency, change through tubular product tool equipment, the utility model discloses the device is applicable to the multiple pickling requirement of tubular product, can satisfy a pickling surface, a pickling internal surface, perhaps inside and outside pickling simultaneously.
Description
Technical field
This utility model relates to variable flowing to tubing acid dip pickle, belongs to metallurgical, field of mechanical technique.
Background technology
Pickling refers to utilize acid solution to remove oxidation on metal surface thing and corrosion, is a kind of method of cleaning metal surface.Logical
Often carry out together with pre-film.React with acid solution mainly by metal-oxide, form salt and be dissolvable in water acid solution
Principle, to remove the metal oxide film of metal surface.It it is the front work of the techniques such as plating, rolling, heat treatment, enamel
Skill or intermediate treatment.
Acid cleaning process mainly has dip pickling method, injection acid wash and acid cream rust removal method.General many employing dip pickling methods;
When big specification generates, can be selected for spraying acid wash.Multi-functional tubing acid washing method is belonging to dip pickling method and injection pickling
The method that method combines.This device can overcome dip pickling method acid cleaning process to there is the uppity shortcoming of surface quality, and
Injection acid wash is suitable for the tubing that caliber is bigger, and pickling yields poorly, and disclosure satisfy that tubing multiple pickling requirement simultaneously.
Utility model content
Utility model purpose: in order to overcome the deficiencies in the prior art, this utility model provides a kind of variable flow direction to manage
Material acid dip pickle, it is adaptable to tubing multiple pickling requirement, can meet a pickling outer surface, a pickling inner surface, or
Inside and outside pickling simultaneously, production efficiency is high, safe and reliable, be conducive to environmental protection, pickling quality good.
Technical scheme: for solving above-mentioned technical problem, one of the present utility model is variable flows to tubing acid dip pickle, including
Descaling bath assembly, storage acid tank and electric control system, described descaling bath assembly two ends are equipped with inlet and liquid outlet, acid
The inlet at washing trough assembly two ends is all connected by check valve and the first reversal valve, and the first reversal valve is by acid pump and storage acid tank
Connecting, the liquid outlet at descaling bath assembly two ends is all connected with the second reversal valve, and the second reversal valve is by regulation valve and storage acid tank
Connecting, the first reversal valve and the second reversal valve be all connected with electric control system, described storage acid tank is provided with temperature sensor,
Densitometer and heater, temperature sensor, densitometer and heater are all connected with electric control system;Described pickling
Groove assembly comprises descaling bath, cover plate and tool structure, and described tool structure is positioned at the two ends of descaling bath, and tubing is positioned at frock
In structure, described tool structure is platy structure, is provided with several the first through holes on tool structure, and the first through hole is prolonged
Stretching and have slot, tubing is enclosed within slot.
As preferably, described slot is provided with several annular recess.
As preferably, between described first through hole, it is provided with the second through hole.
As preferably, also including water tank and blowing valve having, described water tank is connected by water pump and the first reversal valve, described blowing
Valve and the first diverter connect.
As preferably, the liquid outlet at the two ends of described descaling bath assembly is connected by filter and the second reversal valve respectively.
As preferably, between described filter and the second reversal valve, it is provided with leakage fluid dram.
Beneficial effect: the variable tubing acid dip pickle that flows to of the present utility model, once can many tubing of pickling, acid cleaning process
The middle switching acid solution flow direction in acid tank, improves pickling efficiency;Being changed by tubing fitting device, this utility model fills
Put and be applicable to tubing multiple pickling requirement, a pickling outer surface can be met, a pickling inner surface, or acid while of inside and outside
Wash;Electric control system, according to the acid liquor temperature in storage acid tank and concentration signal, carries out pickling by the program set, can have
The raising pickling quality of effect and pickling uniformity;Owing to acid solution works in closed environment always, decrease what acid mist leaked
Probability, beneficially environmental protection;Decrease personnel's chance close to acid solution, improve the safety of this device.The method merit
Can various, production efficiency is high, safe and reliable, be conducive to environmental protection, pickling quality good, it is adaptable to larger diameter tubing batch
Produce.
Accompanying drawing explanation
Fig. 1 is system diagram of the present utility model;
Fig. 2 is descaling bath assembly structure chart;
Fig. 3 is the C direction view in descaling bath assembly structure chart;
Fig. 4 is the tool mechanism typical cross-sectional structure figure of a pickling outer surface in descaling bath assembly structure chart;
Fig. 5 is the tool mechanism typical cross-sectional structure figure of inner and outer surfaces pickling simultaneously in descaling bath assembly structure chart;
Fig. 6 is the tool mechanism typical cross-sectional structure figure of a pickling surfaces externally and internally in descaling bath assembly structure chart.
Detailed description of the invention
As shown in Figures 1 to 6, one of the present utility model is variable flows to tubing acid dip pickle, including descaling bath assembly 1,
Storage acid tank and electric control system 2, described descaling bath assembly 1 two ends are equipped with inlet and liquid outlet, descaling bath assembly
The inlet at 1 two ends is all connected with the first reversal valve 13 by check valve 16, and the first reversal valve 13 is by acid pump 8 and storage
Acid tank connects, and the liquid outlet at descaling bath assembly 1 two ends is all connected with the second reversal valve 18, the two ends of descaling bath assembly 1
Liquid outlet be connected with the second reversal valve 18 by filter 17 respectively, described filter 17 and the second reversal valve 18 it
Between be provided with leakage fluid dram, the second reversal valve 18 by regulation valve 19 with store up acid tank be connected, the first reversal valve 13 and second changes
All it is connected with electric control system 2 to valve 18.
In this utility model, described descaling bath assembly 1 comprises descaling bath, cover plate 22 and tool structure 23, described work
Assembling structure 23 is positioned at the two ends of descaling bath, and tubing 24 is positioned on tool structure 23.Described tool structure 23 is tied for tabular
Structure, is provided with several the first through holes on tool structure 23, and the first through hole is extended with slot 25, and tubing 24 is enclosed within slotting
On groove 25, described slot 25 is provided with several annular recess, as shown in Figure 6.It is provided with between described first through hole
Two through holes, can clean tubing 24 inner surface and outer surface, as shown in Figure 5 simultaneously.
In this utility model, described storage acid tank is provided with temperature sensor 4, densitometer 20 and heater 9, respectively
Acid strength, temperature and heating acid solution in detection storage acid tank 5, by detection acid solution acid strength, temperature, electric-controlled
System 2 processed controls heating acid solution and heats acid solution.Heater, according to the temperature arranged in system, can add automatically
Heat), electric-control system can adjust other technological parameter according to the concentration measured.Washings in water tank 10 are by water pump 11 pump
Send, through water pump check-valves 12, arrive entrance reversal valve entrance.Washings commutate through entrance reversal valve, to connecting tube
Tubing 24 in road 14 and descaling bath assembly 1 is discharged by the leakage fluid dram (A1 or A2) of tapping valve 15 after rinsing, due to
First reversal valve 13 commutates action, and rinsing liquid flow direction also can commutate.
(a, b, c, d), wherein a, c mouth is inlet to four connectors that have of descaling bath assembly, and b, d mouth is liquid outlet.
Acid solution is pumped by acid pump 8, through peracid pumping hole check-valves 7, arrives the first reversal valve entrance.First reversal valve commutation is passed through
Electric control system 2 controls, can be to a mouth of descaling bath assembly 1 or the acid of c confession.First reversal valve is to descaling bath assembly
Check valve 16 it is provided with on pipeline between 1.
Under the first reversal valve and the second reversal valve power failure state, acid solution is entered b mouth by the c mouth of descaling bath assembly 1 and flows back to
Process as follows.Such as Fig. 2, when the first reversal valve dead electricity, the c mouth flowing of acid solution right in figure, right one-way valve
16 open under acid action of hydraulic force, and acid solution is entered the left side cavity flowing to descaling bath assembly 1 by c mouth, because of descaling bath assembly
There is another check valve 16 on a mouth pipeline on the left of in the of 1, acid solution cannot flow back to the first reversal valve, can only be through descaling bath assembly
The b chamber of 1 enters filter 17, and filter 17 may filter that the impurity in acid solution.Acid solution in filter 17 is through dead electricity
The second reversal valve under state, enters regulation valve 19, returns in storage acid tank 5.
Otherwise, when the first reversal valve and the second reversal valve obtain under electricity condition, acid solution is entered d by a mouth of descaling bath assembly 1
Mouth flows back to store up in acid tank 5.Therefore, electric control system 2 controls when the first reversal valve and the second reversal valve obtain dead electricity, can
Making acid solution change in the flow direction of descaling bath assembly 1, the frequency of its change depends on that reversal valve obtains dead electricity speed.Regulation valve 19
Aperture controlled by electric control system 2, acid solution flow velocity in pipeline is controlled by the aperture regulating valve 19, i.e. by
Electric control system 2 controls.
Blow down valve 6 entrance A3 is connected with compressed air gas source, opens and closes when electric control system 2 controls blow down valve 6, can
Controlling in compressed air entrance system, same compressed air commutates through the first reversal valve, to connecting line 14 and pickling
Discharged by the leakage fluid dram (B1 or B2) of tapping valve 15, owing to the first reversal valve changes after tubing 24 purging in groove assembly
To action, also can commutate in compressed air purging direction.
Electric control system 2 is according to the acid liquor temperature signal detected by temperature sensor 4 in storage acid tank 5 and densitometer 20
The concentration signal of detection, by the etching procedures set, determines pickling time, controls the first reversal valve and the second reversal valve
Commutation operating frequency, improves pickling efficiency.Electric control system 2, by the etching procedures set, can start acid pump 8 automatically
Or water pump 11, control acid pump 8 and the flow of water pump 11, the aperture of control and regulation valve 19, it is achieved automatically supply acid, for drift
Wash water and automatically adjust acid solution, washings flow and the function of flow velocity.Electric control system 2 presses the etching procedures set,
Can automatic open close blow down valve 6, tapping valve 15, it is achieved automatic blowing, by the residual acid solution in pipeline and water from tapping valve
(A1, A2, B1, B2 mouth) of 15 is discharged.
As shown in Fig. 2 descaling bath assembly structure chart, descaling bath assembly 1 comprises descaling bath 21, cover plate 22, tool mechanism
23, tubing 24.Descaling bath 21 is provided with two inlets (a, c) and two liquid outlets (b, d), acid solution inlet side
Determining to by the first reversal valve commutation, acid solution liquid outlet direction is determined by the second reversal valve commutation, can be in descaling bath 21
Change acid solution flow direction.Can place multi units tube material 24 in descaling bath 21, tubing 24 becomes phase end to end in descaling bath 21
Even arranged in series, tubing 24 quickly can assemble with tool mechanism 23.Tubing 24 can complete in descaling bath 21 pickling,
Rinse, the process of purging, then open cover plate 22 and can quickly remove tubing 24.
Such as the C direction view in Fig. 3 descaling bath assembly structure chart;Tool mechanism 23 is provided with the slot 25 of plurality of specifications size,
This slot 25 can be in close contact with plurality of specifications tubing 24, and slot 25 excircle is provided with multiple groove, these grooves
Can effectively prevent acid solution from entering in the space between slot 25 and tubing 24.
Tool mechanism 23 is provided with multiple section structure, uses, can realize in a pickling tubing 24 after assembling with tubing 24
Surface, pickling tubing 24 outer surface, simultaneously three kinds of pickling modes of pickling tubing 24 surfaces externally and internally.Such as Fig. 4, for
A pickling outer surface in descaling bath assembly structure chart, tool mechanism typical cross-sectional structure figure, tubing 24 inwall is blocked,
Acid solution can enter pickling tubing 24 outer surface from outside hole slot.Such as Fig. 5, for table inside and outside in descaling bath assembly structure chart
During the pickling simultaneously of face, tool mechanism typical cross-sectional structure figure, now tubing 24 inwall is open, and outside hole slot is open, acid
Liquid can be to the pickling simultaneously of tubing 24 inner and outer surfaces.Such as Fig. 6, during in descaling bath assembly structure chart pickling surfaces externally and internally,
Tool mechanism typical cross-sectional structure figure, now tubing 24 inwall is open, and without outside hole slot, acid solution can only be in tubing 24
Wall carries out pickling.
The above is only preferred implementation of the present utility model, it should be pointed out that: for the ordinary skill of the art
For personnel, on the premise of without departing from this utility model principle, it is also possible to make some improvements and modifications, these improve
Also protection domain of the present utility model is should be regarded as with retouching.
Claims (6)
1. one kind variable flows to tubing acid dip pickle, it is characterised in that: include descaling bath assembly, storage acid tank and electric-controlled
System processed, described descaling bath assembly two ends are equipped with inlet and liquid outlet, and the inlet at descaling bath assembly two ends all passes through
Check valve and the first reversal valve connect, and the first reversal valve is connected with storing up acid tank by acid pump, descaling bath assembly two ends go out liquid
Mouth is all connected with the second reversal valve, and the second reversal valve is connected with storage acid tank by regulation valve, the first reversal valve and the second commutation
Valve is all connected with electric control system, is provided with temperature sensor, heater and densitometer in described storage acid tank, and temperature passes
Sensor, densitometer and heater are all connected with electric control system;Described descaling bath assembly comprise descaling bath, cover plate and
Tool structure, described tool structure is positioned at the two ends of descaling bath, and tubing is positioned on tool structure, and described tool structure is plate
Shape structure, is provided with several the first through holes on tool structure, and the first through hole is extended with slot, and tubing is enclosed within slot.
The most according to claim 1 variable flow to tubing acid dip pickle, it is characterised in that: described slot is provided with
Several annular recess.
The most according to claim 1 and 2 variable flow to tubing acid dip pickle, it is characterised in that: described first leads to
The second through hole it is provided with between hole.
The most according to claim 1 variable flow to tubing acid dip pickle, it is characterised in that: also include water tank and blow
Air-valve, described water tank is connected by water pump and the first reversal valve, and described blowing valve having and the first diverter connect.
The most according to claim 1 variable flow to tubing acid dip pickle, it is characterised in that: described descaling bath assembly
The liquid outlet at two ends respectively by the connection of filter and the second reversal valve.
The most according to claim 5 variable flow to tubing acid dip pickle, it is characterised in that: described filter and
It is provided with leakage fluid dram between two reversal valves.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620451847.6U CN205635792U (en) | 2016-05-18 | 2016-05-18 | Variably flow to tubular product acid dip pickle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620451847.6U CN205635792U (en) | 2016-05-18 | 2016-05-18 | Variably flow to tubular product acid dip pickle |
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Publication Number | Publication Date |
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CN205635792U true CN205635792U (en) | 2016-10-12 |
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CN201620451847.6U Expired - Fee Related CN205635792U (en) | 2016-05-18 | 2016-05-18 | Variably flow to tubular product acid dip pickle |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108118357A (en) * | 2017-12-14 | 2018-06-05 | 芜湖润蓝生物科技有限公司 | A kind of stainless steel square tube acid dip pickle |
-
2016
- 2016-05-18 CN CN201620451847.6U patent/CN205635792U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108118357A (en) * | 2017-12-14 | 2018-06-05 | 芜湖润蓝生物科技有限公司 | A kind of stainless steel square tube acid dip pickle |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161012 Termination date: 20180518 |
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CF01 | Termination of patent right due to non-payment of annual fee |