CN205631175U - Energy -saving microwave vulcanization device - Google Patents
Energy -saving microwave vulcanization device Download PDFInfo
- Publication number
- CN205631175U CN205631175U CN201620450826.2U CN201620450826U CN205631175U CN 205631175 U CN205631175 U CN 205631175U CN 201620450826 U CN201620450826 U CN 201620450826U CN 205631175 U CN205631175 U CN 205631175U
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- China
- Prior art keywords
- conveyer belt
- magnetron
- curing cage
- energy
- shower
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model discloses an energy -saving microwave vulcanization device. Including the support, be equipped with the conveyer belt on the support, the conveyer belt top is equipped with sulfuration box, and the sulfuration box top is connected with humidity elimination equipment through the hydrofuge mouth, and the head end of conveyer belt is equipped with total accuse device, and the end of conveyer belt is equipped with power device, total accuse device include the driven shaft, be equipped with the encoder on the driven shaft, power device include driving motor, driving motor is connected through drive belt and driving shaft, the driving shaft be connected through conveyer belt and driven shaft, the head end of conveyer belt still be equipped with material sensor, sulfuration box in distribute and to have the more than one magnetron, be equipped with temperature sensor between the magnetron, magnetron top still be equipped with the shower, be equipped with the shower nozzle on the shower. The utility model has the characteristics of, it is high to reduce energy consumption, prolonging life and rate of equipment utilization.
Description
Technical field
This utility model relates to the vulcanizing equipment of a kind of fiber mattress production field, a kind of energy-saving microwave vulcanization device.
Background technology
In the production process of palm fibre fiber mattress, in order to make palm fibre fibrous material obtain necessary physical and mechanical properties and chemical property, people introduce sulfuration process.Now current, microwave vulcanization equipment is the vulcanizing equipment of a kind of normal use, and it produces heat mainly by the magnetron being located in vulcanizing equipment, then the brown fiber mattress in vulcanizing equipment is added heat cure.But, the shortcoming of this equipment be the curing cage of microwave vulcanization device be overall structure, the curing cage of a kind of specification can only the corresponding mattress producing a kind of specification, therefore itself in-convenience in use, utilization rate of equipment and installations is low.
Summary of the invention
The purpose of this utility model is, it is provided that a kind of energy-saving microwave vulcanization device.This utility model has, and reduces the feature that energy consumption, raising life-span and utilization rate of equipment and installations are high.
The technical solution of the utility model: a kind of energy-saving microwave vulcanization device, including support, support is provided with conveyer belt, conveyer belt is arranged over curing cage, connecting through moisture exhausting port above curing cage and have humidity-discharging device, the head end of conveyer belt is provided with master control device, and the end of conveyer belt is provided with power set；Described master control device includes that driven axle, driven axle are provided with encoder；Described power set include driving motor, drive motor to be connected with driving shaft through transmission band；Described driving shaft is connected with driven axle through conveyer belt；The head end of described conveyer belt is additionally provided with Material Sensor；More than one magnetron is distributed in described curing cage, between magnetron, is provided with temperature sensor；Described magnetron is also arranged above shower, and shower is provided with shower nozzle.
In aforesaid energy-saving microwave vulcanization device, described humidity-discharging device includes that herringbone arm, the top of herringbone arm are connected with dehumidifying house steward, and the bifurcations of herringbone arm is connected with moisture exhausting port respectively, and dehumidifying house steward be connected with air exhauster；Regulation valve it is additionally provided with at described bifurcations.
In aforesaid energy-saving microwave vulcanization device, described curing cage is provided with observation window.
Compared with prior art, when palm fibre fiber mattress is placed on the head end of conveyer belt by this utility model, Material Sensor senses that object is put on the belt, encoder starts the rotating cycle recording driven axle and calculates, with this, the distance that palm fibre fiber mattress runs, when mattress runs to first curing cage, the magnetron of this curing cage starts and vulcanizes mattress, and when in like manner mattress enters second curing cage, the magnetron in this curing cage is actuated for sulfuration；After mattress leaves first curing cage, the magnetron in this curing cage is closed, and the rest may be inferred for other curing cages；By this structure, when mattress is in curing cage, sulfuration is normally carried out, when not time, magnetron closes, and this structure does not the most affect the normal work of sulfuration, and also reduce the non-productive work time of magnetron, the most not only effectively reduce energy consumption, save production cost, and extend the service life of equipment.Curing cage of the present utility model uses split type combination；Curing cage number of combinations can be adjusted by this structure according to the dimensions of palm fibre fiber mattress, and the sulfuration realizing the many specifications of machine with this, so that equipment uses more motility, substantially increases the utilization rate of equipment.The most also need not set up corresponding curing line further according to different size palm fibre fiber mattress, not only save equipment investment cost, also save production space.The bifurcations of dehumidifying arm is simultaneously connected with two moisture exhausting ports of a curing cage by this utility model, and during dehumidifying, the steam in a curing cage is extracted out by two moisture exhausting ports by air exhauster simultaneously, and its dehumidifying effect is more preferable；Moreover, the opening degree of dehumidifying arm can be controlled by control and regulation valve, and then the extraction force of steam extracted out by adjustment air exhauster as required, makes dehumidifying effect control most preferably.
Accompanying drawing explanation
Figure
1
It it is structural representation of the present utility model；
Figure
2
It it is the structural representation of curing cage.
Being labeled as in accompanying drawing:
1-
Support,
2-
Conveyer belt,
3-
Curing cage,
4-
Humidity-discharging device,
5-
Master control device,
6-
Power set,
7-
Driven axle,
8-
Observation window
,9-
Drive motor,
10-
Transmission band,
11-
Driving shaft,
12-
Encoder,
13-
Magnetron,
14-
Temperature sensor,
15-
Shower,
16-
Shower nozzle,
17-
Moisture exhausting port,
18-
Material Sensor,
19-
Herringbone arm,
20-
Dehumidifying house steward,
21-
Air exhauster,
22-
Regulation valve.
Detailed description of the invention
With embodiment, this utility model is further described below in conjunction with the accompanying drawings, but is not intended as the foundation that this utility model is limited.
Embodiment
1
.A kind of energy-saving microwave vulcanization device, is constituted such as figure
1
With
2
Shown in
,
Including support
1
, support
1
It is provided with conveyer belt
2
, conveyer belt
2
It is arranged over curing cage
3
, curing cage
3
Top is through moisture exhausting port
17
Connect and have humidity-discharging device
4
, conveyer belt
2
Head end be provided with master control device
5
, conveyer belt
2
End be provided with power set
6
；Described master control device
5
Including driven axle
7
, driven axle
7
It is provided with encoder
12
；Described power set
6
Including driving motor
9
, drive motor
9
Through transmission band
10
With driving shaft
11
Connect；Described driving shaft
11
Through conveyer belt
2
With driven axle
7
Connect；Described conveyer belt
2
Head end be additionally provided with Material Sensor
18
；Described curing cage
3
More than one magnetron is inside distributed
13
, magnetron
13
Between be provided with temperature sensor
14
；Described magnetron
13
It is also arranged above shower
15
, shower
15
It is provided with shower nozzle
16
。
Aforesaid humidity-discharging device
4
Including herringbone arm
19
, herringbone arm
19
Top and dehumidifying house steward
20
Connect, herringbone arm
19
Bifurcations respectively with moisture exhausting port
17
Connect, dehumidifying house steward
20
With air exhauster
21
Connect；Regulation valve it is additionally provided with at described bifurcations
22
。
Aforesaid curing cage
3
It is provided with observation window
8
.Pass through observation window
8
The sulfuration situation of observable mattress, is adjusted the parameter of sulfuration according to reality.
The using method of aforesaid energy-saving microwave vulcanization device is: drive motor
9
Through transmission band
10
Drive driving shaft
11
Rotate thus drive conveyer belt
2
Motion, is placed on conveyer belt by palm fibre fiber mattress
2
Upper transport, is located at conveyer belt simultaneously
2
The Material Sensor of head end
18
Sense palm fibre fiber mattress, now encoder
12
Start to record driven axle
7
Rotating cycle with this calculate palm fibre fiber mattress at conveyer belt
2
The distance of upper operation, when mattress is transported to first curing cage
3
Time, this curing cage
3
Interior magnetron
13
Being actuated for sulfuration, in like manner mattress enters second curing cage
3
Time, second curing cage
3
Interior magnetron
13
It is actuated for sulfuration；When mattress leaves first curing cage
3
After, this curing cage
3
Interior magnetron
13
Closing, the rest may be inferred for other curing cages, until the sulfuration of mattress completes.In sulfidation, work as temperature sensor
14
Sense curing cage
3
Interior temperature when high-temperature control setting value, corresponding curing cage
3
Interior magnetron
13
Do not start；Work as curing cage
3
Interior temperature is shower nozzle when overtemperture control setting value
16
Water spray reduces curing cage
3
Interior ambient temperature, does not start magnetron simultaneously
13
；By this setting, make vulcanization environment remain at proper temperature, and keep the air humidity in curing cage to be beneficial to sulfuration；By this setting, make vulcanization environment remain at proper temperature, and keep the air humidity in curing cage to be beneficial to sulfuration.Sulfuration produces unnecessary steam by curing cage
3
The humidity-discharging device of top
4
Discharging, dehumidifying step is specifically, open regulation valve
22
, start air exhauster
21
, curing cage
3
Interior steam is along herringbone arm
19
From dehumidifying house steward
20
Discharge.
Claims (3)
1. an energy-saving microwave vulcanization device, it is characterized in that: include support (1), support (1) is provided with conveyer belt (2), conveyer belt (2) is arranged over curing cage (3), curing cage (3) top connects through moisture exhausting port (17) humidity-discharging device (4), the head end of conveyer belt (2) is provided with master control device (5), and the end of conveyer belt (2) is provided with power set (6)；Described master control device (5) includes that driven axle (7), driven axle (7) are provided with encoder (12)；Described power set (6) include driving motor (9), drive motor (9) to be connected with driving shaft (11) through transmission band (10)；Described driving shaft (11) is connected with driven axle (7) through conveyer belt (2)；The head end of described conveyer belt (2) is additionally provided with Material Sensor (18)；More than one magnetron (13) is distributed in described curing cage (3), between magnetron (13), is provided with temperature sensor (14)；Described magnetron (13) is also arranged above shower (15), and shower (15) is provided with shower nozzle (16).
Energy-saving microwave vulcanization device the most according to claim 1, it is characterized in that: described humidity-discharging device (4) includes herringbone arm (19), the top of herringbone arm (19) is connected with dehumidifying house steward (20), the bifurcations of herringbone arm (19) is connected with moisture exhausting port (17) respectively, and dehumidifying house steward (20) is connected with air exhauster (21)；Regulation valve (22) it is additionally provided with at described bifurcations.
Energy-saving microwave vulcanization device the most according to claim 2, it is characterised in that: described curing cage (3) is provided with observation window (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620450826.2U CN205631175U (en) | 2016-05-18 | 2016-05-18 | Energy -saving microwave vulcanization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620450826.2U CN205631175U (en) | 2016-05-18 | 2016-05-18 | Energy -saving microwave vulcanization device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205631175U true CN205631175U (en) | 2016-10-12 |
Family
ID=57057453
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620450826.2U Active CN205631175U (en) | 2016-05-18 | 2016-05-18 | Energy -saving microwave vulcanization device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205631175U (en) |
-
2016
- 2016-05-18 CN CN201620450826.2U patent/CN205631175U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 550014 No. 777, Gaochuan East Road, Guiyang National High tech Industrial Development Zone, Guiyang City, Guizhou Province Patentee after: Nature Technology Co.,Ltd. Address before: 550014 No.777, Gaochuan East Road, Baiyun District, Guiyang City, Guizhou Province Patentee before: Guizhou Daziran Technology Co.,Ltd. |