Flexible flat cable apparatus for bending
Technical field
This utility model belongs to machine automatization brake techniques field, particularly relates to a kind of flexible flat electricity
Cable apparatus for bending.
Background technology
Flexible flat cable is a kind of PET insulant and very thin tin plating flat copper wire, passes through high-tech
The new types of data cable of skill automation equipment production line pressing, have softness, random bending fold,
The advantages such as thickness is thin, volume is little;The electronic product plates such as the mainboard of instrument, pcb board all can be used
Flexible flat cable, and the flexible flat cable having in an assembling process needs bending to arrive certain angle
Could use, then, the bending process to flexible flat cable is particularly important.
At present, conventional strip bending device includes cable placement mechanism, conveying mechanism, precompressed mechanism
And bending mechanism, by the cooperation of each mechanism, it is achieved automatization's bending of flexible flat cable, logical
Often, the bending mechanism of existing strip bending device is that 90-degree rotation is the most singly rolled over, then feeding one
After section size, bending mechanism rotates 45 degree of single foldings downward or upward, repeats above-mentioned action and completes flexible flat
The folding line processing of flat cable.
But, existing strip bending device is only used for single Bending Processing, it is impossible to reach flexible flat electricity
The many folding lines of cable and wave peak width and the process requirements of height.
Utility model content
The purpose of this utility model is to provide one can realize the many folding lines of flexible flat cable and many crests width
Degree and the flexible flat cable apparatus for bending of further processing demand.
Technical solution of the present utility model is: a kind of flexible flat cable apparatus for bending, including:
Frame, the support including cabinet, being arranged at described cabinet upper surface and hopper, described hopper prestores
Need to roll over cable, described cabinet and support is the support of device;
Material toggling mechanism, controls element including the first motor, transmission component, material toggling assembly and line thickness, described
First motor is fixed on described cabinet upper surface, and the power intake of described transmission component connects described first
The outfan of motor, described material toggling assembly connects the clutch end of described transmission component, described line thickness control
Element processed is adjustable is arranged at described material toggling assembly;
Pre-feed mechanism, is arranged at the upper surface of described support, including line ball cylinder, the second motor, turns
Axle pedestal and material-feeding rolling wheels, described line ball cylinder, the second motor, rotary shaft base may be contained within described support
The edge of upper surface, and described rotary shaft base is arranged between described second motor and line ball cylinder, described
Line ball cylinder lower press rolls moves feeding, and described material-feeding rolling wheels is inserted in described rotary shaft base, and with described support
Upper surface is parallel, and described second motor is connected with material-feeding rolling wheels synchronous belt, and described second driven by motor is sent
Material roller rolls;
Stage casing feed mechanism, after being arranged at described pre-feed mechanism station, including the 3rd motor, cable sense
Answer plate, stage casing roller to fix substrate, leading portion roller fixes substrate, stage casing upper roller, stage casing bottom roller,
Air cylinder under leading portion upper roller, leading portion bottom roller and stage casing, described stage casing upper roller and leading portion upper roller divide
It is not inserted in described stage casing roller and fixes substrate and leading portion roller fixes substrate, and each parallel to described support
Upper surface, described stage casing bottom roller and leading portion bottom roller be set in parallel in respectively described stage casing upper roller and
Below leading portion upper roller, under described stage casing, air cylinder is fixed on the upper surface of described cabinet, and telescopic end is even
Connect described frame, warp between outfan and described stage casing upper roller and the leading portion upper roller of described 3rd motor
Synchronous pulley mode connects;
Feeding pressure mechanism, after being arranged at described stage casing feed mechanism station, including the 4th motor, wiper block,
Buffering briquetting and wire rod briquetting, described 4th motor output shaft connects described wiper block, described wire rod pressure
Block briquetting buffered with sliding slider is connected;
Pre-bend mechanism, after being arranged at described feeding pressure mechanism station, including the 5th motor, the 6th motor,
First eccentric, the second eccentric, first connecting rod, second connecting rod, the first bending tool and the second bending tool,
Described first eccentric is arranged at the outfan of described 5th motor, and described first connecting rod connects described first
Eccentric and the first bending tool, described second eccentric is arranged at the outfan of described 6th motor, described
Second connecting rod connects described second eccentric and the second bending tool, described first bending tool and the second bending tool
The edge of a knife is relative;And
Compression mechanism, be arranged at described in pre-bend mechanism two ends, including location-plate, the first displacement motor,
Second displacement motor, the first screw mandrel, the second screw mandrel, the first positioning slide and the second positioning slide, described
Pre-bend mechanism one end through described first positioning slide connect described location-plate, described first screw mandrel connect institute
State the first displacement motor outfan and pre-bend mechanism one end, described in pre-bend mechanism's other end through described the
Two positioning slides connect described cabinet upper surface, and described second screw mandrel connects described second displacement motor output
End and the other end of the mechanism that pre-bends.
As preferably: described transmission component includes the first shaft coupling, the first travelling gear, the second driving cog
Wheel and central rotating shaft, described first shaft coupling and central rotating shaft may be contained within the support of material toggling mechanism, institute
Stating the first shaft coupling and connect described first motor and the first travelling gear, described second travelling gear is sheathed on
Described central rotating shaft, described first travelling gear and the engagement of the second travelling gear;Described material toggling assembly includes
Rod for stiring materials and suction nozzle rod, described second travelling gear, the control of described line thickness are fixed in described rod for stiring materials one end
Element is arranged at described rod for stiring materials other end, and described suction nozzle rod is arranged at described rod for stiring materials.
As preferably: described pre-feed mechanism also includes wire-blocking board, the first live width regulation bolt, the second line
Wide regulation bolt, limited post and the spacing control unit of live width;Described line thickness control unit one end stretches out in institute
State pedestal upper end face the grooved hole arranged through described wire-blocking board side, the spacing control unit of described live width
Being arranged at another side of described wire-blocking board, described first live width regulation bolt acts on described wire-blocking board both sides
In the grooved hole on limit, need to bend wire rod be positioned over described wire-blocking board dual-side it;Described central rotating shaft one end
Through described pedestal upper end face, described limited post is arranged at described pedestal upper end face, and is provided with the second line
Wide regulation bolt, need to bend wire rod and be placed between described central rotating shaft and limited post.
As preferably: described stage casing feed mechanism also includes limiting plate and the 3rd live width regulation bolt, described
Limiting plate is arranged at upper roller both sides, described stage casing, and the limiting plate of wherein side is adjusted through described 3rd live width
Joint bolt location, is provided with sliding tray, and described 3rd live width regulation bolt is fixed through described sliding tray
The described limiting plate in position.
As preferably: described material-feeding rolling wheels, stage casing upper roller, stage casing bottom roller, leading portion upper roller and front
The external diameter of section bottom roller is all with rubber layer.
As preferably: described feeding pressure mechanism also includes that the second shaft coupling, base plate ease up pressing block cover plate,
Described second shaft coupling two ends connect described 4th motor and wiper block, and described base plate is arranged at described
Wiper block bottom, described buffering briquetting cover plate is arranged at described wiper block top, and keeps out described slow
Pressing block, described wire rod briquetting and buffering briquetting clamping.
As preferably: described in the mechanism that pre-bends also include the first locating piece, the second locating piece, the first straight line
Limited block and the second straight line limited block, described first locating piece and the second locating piece respectively with described first
Bar and the second screw mandrel are fixed, described 5th motor and the 6th motor be individually fixed in described first locating piece and
Second locating piece, described first connecting rod and the first bending tool connect through described first straight line limited block, described
Second connecting rod and the second bending tool connect through described second straight line limited block.
As preferably: described compression mechanism also includes backgauge cylinder and discharging slide plate, described first locating piece
Being respectively and fixedly provided with described backgauge cylinder with the second locating piece, described discharging slide plate is arranged at and is fixed on the second location
The backgauge cylinder top of block.
Compared with prior art, the beneficial effects of the utility model:
(1) this flexible flat cable apparatus for bending utilizes material toggling mechanism, pre-feed mechanism, stage casing feeder
Structure, feeding pressure mechanism, pre-bend mechanism and compression mechanism achieve the automatization to flexible flat cable pass
Send and bending, the 5th motor and the 6th motor alternate rotation 180 degree, make the first bending tool and the second folding
Tulwar alternately pre-folds, and circulates repeatedly;First bending tool moves to the crest distance pre-folded, the 5th motor
Dropping to 90 degree, return line thickness and the wave crest length of program setting, the second bending tool moves to the ripple pre-folded
Peak distance, the 6th motor rises to 90 degree, returns line thickness and the wave crest length of program setting, has circulated
Stop after becoming the crest set;The processing of flexible flat cable can be arbitrarily adjusted in maximum machining width
Width, flexible flat cable can carry out multistage, many folding lines, many wave peak widths and further processing to be needed
The Bending Processing asked, improves work efficiency, has reached quickly, effect that stay in grade, saving are artificial
Really.
Line thickness control element, wire-blocking board, first live width regulation bolt, second live width regulation bolt,
The spacing control unit of limited post, live width, limiting plate and the 3rd live width regulation bolt can realize wire rod width
The restriction of degree, thickness, transmission position etc. and location, to reach the purpose of accurate feeding, to guarantee line
The accuracy of material bending.
(3) material-feeding rolling wheels, stage casing upper roller, stage casing bottom roller, leading portion upper roller and leading portion bottom roller
The rubber layer that external diameter has can increase the frictional force with wire rod, to guarantee more preferable feeding.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model flexible flat cable apparatus for bending;
Fig. 2 is another viewing angle constructions schematic diagram of Fig. 1;
Fig. 3 is the structural representation of this utility model flexible flat cable apparatus for bending material toggling mechanism;
Fig. 4 is the structural representation of this utility model pre-feed mechanism of flexible flat cable apparatus for bending;
Fig. 5 is the structural representation of this utility model flexible flat cable apparatus for bending stage casing feed mechanism;
Fig. 6 is the structural representation of this utility model flexible flat cable apparatus for bending feeding pressure mechanism;
Fig. 7 is that this utility model flexible flat cable apparatus for bending pre-bends the structural representation of mechanism;
Fig. 8 is the structural representation that this utility model flexible flat cable apparatus for bending compresses mechanism.
Primary clustering symbol description:
Frame 10, cabinet 12, support 14, hopper 16, material toggling mechanism 20, the first motor 22, pass
Dynamic assembly 24, the first shaft coupling 242, the first travelling gear 244, the second travelling gear 246, center
Rotating shaft 248, material toggling assembly 26, rod for stiring materials 262, suction nozzle rod 264, line thickness controls element 28, support
29, pre-feed mechanism 30, line ball cylinder 31, the second motor 32, rotary shaft base 33, material-feeding rolling wheels
34, wire-blocking board 35, the first live width regulation bolt 36, the second live width regulation bolt 37, limited post 38,
The spacing control unit of live width 39, stage casing feed mechanism 40, the 3rd motor 41, cable induction plate 42,
Stage casing roller fixes substrate 43, and leading portion roller fixes substrate 44, stage casing upper roller 45, leading portion upper roller
47, under stage casing air cylinder 49, limiting plate 50, the 3rd live width regulation bolt 51, feeding pressure mechanism 60,
4th motor 61, wiper block 62, buffering briquetting 63, wire rod briquetting 64, the second shaft coupling 65,
Base plate 66, buffers briquetting cover plate 67, and pre-bend mechanism 70, the 5th motor 71, the 6th motor 72,
First eccentric 73, the second eccentric 74, first connecting rod 75, second connecting rod 76, the first bending tool
77, the second bending tool 78, the first locating piece 79, the second locating piece 80, the first straight line limited block 81,
Second straight line limited block 82, compresses mechanism 90, location-plate 91, the first displacement motor 92, second
Move motor 93, the first screw mandrel 94, the second screw mandrel 95, the first positioning slide 96, the second positioning slide
97, backgauge cylinder 98, discharging slide plate 99.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is further described:
Fig. 1 to Fig. 8 shows embodiment of the present utility model.
Refer to shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, this flexibility
Flat cable apparatus for bending, including frame 10, material toggling mechanism 20, pre-feed mechanism 30, stage casing feeding
Mechanism 40, feeding pressure mechanism 60, pre-bend mechanism 70 and compression mechanism 90;
Frame 10, the support 14 including cabinet 12, being arranged at cabinet 12 upper surface and hopper 16, material
Groove 16 prestores and need to roll over cable, and cabinet 12 and support 14 are the support of device;
Material toggling mechanism 20, including the first motor 22, transmission component 24, material toggling assembly 26 and line thickness control
Element 28 processed, the first motor 22 is fixed on cabinet 12 upper surface, the power intake of transmission component 24
Connecting the outfan of the first motor 22, material toggling assembly 26 connects the clutch end of transmission component 24,
Line thickness controls that element 28 is adjustable is arranged at material toggling assembly 26;
Pre-feed mechanism 30, is arranged at the upper surface of support 14, including line ball cylinder the 31, second motor
32, rotary shaft base 33 and material-feeding rolling wheels 34, line ball cylinder the 31, second motor 32, rotary shaft base 33
May be contained within the edge of support 14 upper surface, and rotary shaft base 33 is arranged at the second motor 32 and line ball
Between cylinder 31, line ball cylinder 31 lower press rolls moves feeding, and material-feeding rolling wheels 34 is inserted in rotary shaft base 33,
And parallel with support 14 upper surface, the second motor 32 is connected with material-feeding rolling wheels 34 synchronous belt, and second
Motor 32 drives material-feeding rolling wheels 34 to roll;
Stage casing feed mechanism 40, after being arranged at pre-feed mechanism 30 station, including the 3rd motor 41, electricity
Cable tablet 42, stage casing roller fix substrate 43, leading portion roller fixes substrate 44, stage casing upper roller 45,
Air cylinder 49 under stage casing bottom roller, leading portion upper roller 47, leading portion bottom roller and stage casing, stage casing upper roller
45 and leading portion upper roller 47 be inserted in stage casing roller respectively and fix substrate 43 and leading portion roller fixes substrate
44, and be arranged in parallel respectively each parallel to the upper surface of support 14, stage casing bottom roller and leading portion bottom roller
Below stage casing upper roller 45 and leading portion upper roller 47, under stage casing, air cylinder 49 is fixed on cabinet 12
Upper surface, and telescopic end connection frame 10, the outfan of the 3rd motor 41 and stage casing upper roller 45 and
Between leading portion upper roller 47, synchronized band wheel mode connects;
Feeding pressure mechanism 60, after being arranged at stage casing feed mechanism 40 station, including the 4th motor 61, slides
Briquetting 62, buffering briquetting 63 and wire rod briquetting 64, the 4th motor 61 output shaft connects wiper block 62,
Wire rod briquetting 64 briquetting buffered with sliding slider 63 is connected;
Pre-bend mechanism 70, after being arranged at feeding pressure mechanism 60 station, including the 5th motor the 71, the 6th electricity
Machine the 72, first eccentric the 73, second eccentric 74, first connecting rod 75, second connecting rod 76, first
Bending tool 77 and the second bending tool 78, the first eccentric 73 is arranged at the outfan of the 5th motor 71,
First connecting rod 75 connects the first eccentric 73 and the first bending tool 77, and the second eccentric 74 is arranged at
The outfan of six motors 72, second connecting rod 76 connects the second eccentric 74 and the second bending tool 78, the
One bending tool 77 is relative with second bending tool 78 edge of a knife;And
Compression mechanism 90, is arranged at mechanism 70 two ends that pre-bend, including location-plate the 91, first displacement electricity
Machine the 92, second displacement motor the 93, first screw mandrel the 94, second screw mandrel the 95, first positioning slide 96 and
Second positioning slide 97, pre-bend mechanism 70 one end the first positioning slide 96 connected positioning plate 91,
First screw mandrel 94 connects the first displacement motor 92 outfan and mechanism 70 one end that pre-bends, and pre-folds bender
Structure 70 other end connects cabinet 12 upper surface through the second positioning slide 97, and the second screw mandrel 95 connects second
Displacement motor 93 outfan and the other end of the mechanism 70 that pre-bends.
This flexible flat cable apparatus for bending utilizes material toggling mechanism 20, pre-feed mechanism 30, stage casing feeding
Mechanism 40, feeding pressure mechanism 60, pre-bend mechanism 70 and compression mechanism 90 achieve to flexible flat electricity
The automatization of cable transmits and bending, the 5th motor 71 and the 6th motor 72 alternate rotation 180 degree, makes the
One bending tool 77 and the second bending tool 78 alternately pre-fold, and circulate repeatedly;First bending tool 77 moves to
The crest distance pre-folded, the 5th motor 71 drops to 90 degree, returns line thickness and the wave peak length of program setting
Degree, the second bending tool 78 moves to the crest distance pre-folded, and the 6th motor 72 rises to 90 degree, returns
The line thickness of program setting and wave crest length, stop after having circulated the crest set;Can be at maximum processing width
Arbitrarily adjust the working width of flexible flat cable in degree, flexible flat cable can be carried out multistage, many
Folding line, many wave peak widths and the Bending Processing of further processing demand, improve work efficiency, has reached fast
The effect that speed, stay in grade, saving are artificial.
In the present embodiment, transmission component 24 include first shaft coupling the 242, first travelling gear 244,
Two travelling gears 246 and central rotating shaft 248, the first shaft coupling 242 and central rotating shaft 248 may be contained within
On the support of material toggling mechanism 20, the first shaft coupling 242 connects the first motor 22 and the first travelling gear
244, the second travelling gear 246 is sheathed on central rotating shaft 248, and the first travelling gear 244 and second passes
Moving gear 246 engages;Material toggling assembly 26 includes rod for stiring materials 262 and suction nozzle rod 264, rod for stiring materials 262
The second travelling gear 246 is fixed in one end, and line thickness controls element 28 and is arranged at rod for stiring materials 262 other end,
Suction nozzle rod 264 is arranged at rod for stiring materials 262.
In the present embodiment, pre-feed mechanism 30 also include wire-blocking board the 35, first live width regulation bolt 36,
Second live width regulation bolt 37, limited post 38 and the spacing control unit of live width 39;Line thickness control unit one
End stretches out in support 14 upper surface the grooved hole arranged through wire-blocking board 35 side, the spacing control of live width
Unit 39 is arranged at another side of wire-blocking board 35, and the first live width regulation bolt 36 acts on wire-blocking board 35
In the grooved hole of dual-side, need to bend wire rod be positioned over wire-blocking board 35 dual-side it;Central rotating shaft 248
One end passes support 14 upper surface, and limited post 38 is arranged at support 14 upper surface, and is provided with second
Live width regulation bolt 37, need to bend wire rod and be placed between central rotating shaft 248 and limited post 38.
In the present embodiment, stage casing feed mechanism 40 also includes limiting plate 50 and the 3rd live width regulation bolt
51, limiting plate 50 is arranged at stage casing upper roller 45 both sides, and the limiting plate 50 of wherein side is through the 3rd
Live width regulation bolt 51 positions, and is provided with sliding tray, and the 3rd live width regulation bolt 51 is through sliding
Groove positioning limit plate 50.
Line thickness controls element 28, wire-blocking board the 35, first live width regulation bolt the 36, second live width regulation spiral shell
Bolt 37, limited post 38, the spacing control unit of live width 39, limiting plate 50 and the 3rd live width regulation bolt
51 can realize the restriction to wire width, thickness, transmission position etc. and location, to reach accurate feeding
Purpose, to guarantee the accuracy that wire rod bends.Wherein, line thickness controls element 28 and the spacing control of live width
Unit 39 processed may each be micrometer.
In the present embodiment, material-feeding rolling wheels 34, stage casing upper roller 45, stage casing bottom roller, leading portion upper roller
47 and the external diameter of leading portion bottom roller all with rubber layer.Material-feeding rolling wheels 34, stage casing upper roller 45, stage casing
The rubber layer that the external diameter of bottom roller, leading portion upper roller 47 and leading portion bottom roller has can increase and wire rod
Frictional force, to guarantee more preferable feeding.
In the present embodiment, feeding pressure mechanism 60 also includes that the second shaft coupling 65, base plate 66 ease up punching press
Block cover plate 67, the second shaft coupling 65 two ends connect the 4th motor 61 and wiper block 62, base plate 66
Being arranged at wiper block 62 bottom, buffering briquetting cover plate 67 is arranged at wiper block 62 top, and supports
Gear buffering briquetting 63, wire rod briquetting 64 and buffering briquetting 63 clamping.
In the present embodiment, the mechanism 70 that pre-bends also include first locating piece the 79, second locating piece 80,
One straight line limited block 81 and the second straight line limited block 82, the first locating piece 79 and the second locating piece 80 points
Not fixing with the first screw mandrel 94 and the second screw mandrel 95, the 5th motor 71 and the 6th motor 72 are fixed respectively
In the first locating piece 79 and the second locating piece 80, first connecting rod 75 is straight through first with the first bending tool 77
Line limited block 81 connects, and second connecting rod 76 is connected through the second straight line limited block 82 with the second bending tool 78.
In the present embodiment, compression mechanism 90 also includes backgauge cylinder 98 and discharging slide plate 99, and first is fixed
Position block 79 and the second locating piece 80 are respectively and fixedly provided with backgauge cylinder 98, and discharging slide plate 99 is arranged at and is fixed on
Backgauge cylinder 98 top of the second locating piece 80.
Work process: take appropriate flexible flat cable and put into and become with cabinet 12 upper surface 25 degree to tilt
In hopper 16;First motor 22 forward and backward drives transmission component 24 to rotate, and controls to be fixed on transmission
The material toggling assembly 26 of assembly 24 clutch end moves, and utilizes material toggling assembly 26 to will be located in hopper 16
An interior flexible flat cable is transferred to and is delivered to feeding track;Second motor 32 rotates through synchronous belt
Material-feeding rolling wheels 34 is driven to roll, 31 times force feed material of line ball cylinder, material-feeding rolling wheels 34 utilizes friction feeding,
Flexible flat cable is delivered to feeding track;After cable induction plate 42 has sensed flexible flat cable,
3rd motor 41 rotates to drive and synchronizes wheel rotation, thus drives and be inserted in the stage casing upper roller 45 synchronizing wheel
Roll with leading portion upper roller 47, roll under flexible flat cable is sent to stage casing upper roller 45 and stage casing
Time between wheel, under stage casing, air cylinder 49 controls stage casing upper roller 45 and the clamping of stage casing bottom roller, utilizes
Friction feeding between stage casing upper roller 45 and stage casing bottom roller, finally by leading portion upper roller 47 and front
Flexible flat cable is sent by section bottom roller;4th motor 61 rotates and drives buffering 63 times pressures of briquetting
Tight flexible flat cable, makes flexible flat cable keep impaction state when pre-bending and compress;5th
Motor 71 and the 6th motor 72 rotate and drive the first eccentric 73 and the second eccentric 74 respectively to rotate,
First connecting rod 75 and second connecting rod 76 is driven to realize moving along a straight line, the 5th motor 71 turnback, the
One bending tool 77 pre-bends flexible flat cable, the 6th motor 72 turnback, the second bending tool 78
Pre-bend flexible flat cable, and the first bending tool 77 and the second bending tool 78 alternately pre-fold, and circulates journey
Sequence set point number;First displacement motor 92 and the second displacement motor 93 rotate and control the first screw mandrel 94 He
Second screw mandrel 95 telescopic moving, drives the first bending tool 77 and the second bending tool 78 according to wire thickness
Moving to correct position, the first bending tool 77 moves to the crest distance pre-folded, and the 5th motor 71 declines
To 90 degree, returning line thickness and the wave crest length of program setting, the second bending tool 78 moves to the ripple pre-folded
Peak distance, the 6th motor 72 rises to 90 degree, returns line thickness and the wave crest length of program setting, follows
Ring stops after completing the crest set.
Can reach the width that can arbitrarily adjust flexible flat cable processing, the widest working width 100mm;
Can arbitrarily adjust broken number and the spacing of folding line, the shortest processing length 180mm of flexible flat cable processing;
Process velocity 180~300 flexible flat cables per hour, are the 8~10 of single work;Full technique is automatic
Metaplasia is produced, quick, laborsaving, energy-conservation effect.
The foregoing is only preferred embodiment of the present utility model, all according to this utility model claim model
Enclose done impartial change and modify, all should belong to the covering scope of this utility model claim.