CN205622459U - Brushless dust catcher electric wind machine - Google Patents

Brushless dust catcher electric wind machine Download PDF

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Publication number
CN205622459U
CN205622459U CN201620416412.8U CN201620416412U CN205622459U CN 205622459 U CN205622459 U CN 205622459U CN 201620416412 U CN201620416412 U CN 201620416412U CN 205622459 U CN205622459 U CN 205622459U
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China
Prior art keywords
motor
impeller
rotor
fan housing
vacuum cleaner
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CN201620416412.8U
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Chinese (zh)
Inventor
尹凌飞
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Run Hao Electric Machine Co Ltd Of Suzhou City
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Run Hao Electric Machine Co Ltd Of Suzhou City
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Abstract

The utility model discloses an adopt six groove three -phase axial flux brushless motor's of quadrupole dust collector fan, it is including moving impeller wind housing, movable vane wheel, static impeller, axial flux brushless motor, motor fan cover to and locate the motor drive board in the motor fan cover. Axial flux brushless motor includes motor stator, electric motor rotor and motor shaft, is equipped with six windings of evenly distributed in the motor stator, the winding is three -phase winding, and static impeller and motor drive inter -plate are located to last four the rotor magnetic poles that are equipped with evenly distributed of electric motor rotor, electric motor rotor, and motor stator locates between electric motor rotor and static impeller. The utility model discloses an adopt six groove three -phase axial flux brushless motor of quadrupole, have the power density who improves the motor, reduce torque ripple and motor vibration noise, shorten motor shaft's axial length, reduce the axial length of dust collector fan system, reduce the advantage of dust collector fan's volume.

Description

Brushless vacuum cleaner electric fan
Technical field
This utility model relates to a kind of technical field needing high-speed brushless DC electromotor to drive, especially Relate to a kind of blower of cleaner using axial magnetic flux brushless electric machine.
Background technology
Vacuum cleaner is to utilize driven by motor blade high speed rotating, produces air negative pressure in the housing sealed, Thus the foreign material such as dust are sucked the cleaning appliance in dust bag.Vacuum cleaner electric fan is the core of vacuum cleaner Heart parts, are made up of two parts, motor part and fan section.Vacuum cleaner electric fan is to rotation speed requirements The highest, conventional vacuum cleaner electric fan generally uses brush motor, its rotating speed generally Between 20000-40000, although its rotating speed can meet the requirement of vacuum cleaner electric fan, but there is brush electricity The commutator wear of machine is fast, and the life-span is short, and noise is big, and performance is low.
Along with the raising of the energy consumption standard of vacuum cleaner industry, and consumer is small-sized to portable dust collector How the demand changed, make vacuum cleaner electric fan to meet volume little, can improve again efficiency time quiet A big technical barrier for industry.Brshless DC motor is brush-commutated owing to eliminating relative to brush motor Using electronic commutation, rotating speed can reach more than 60,000, and the life-span reaches more than 2000 hours.There is no carbon The friction of brush, it is lower that noise can drop.
The rotating speed of brushless electric machine is high, requires that semiconductor power switch pipe break-make frequency is the highest accordingly, Therefore, generate heat more serious.
At present, on market, motor of dust collector is using the two poles of the earth permanent magnetic brushless as structure first, and it can To reduce the device for power switching switching frequency of electric machine controller, reduce the heating of power tube, significantly Improve effective through-put power of power tube.But, this kind of existing motor is monophase machine, i.e. motor Only one phase energising, the power density of motor is less, and motor torque fluctuation and noise are big.
The two poles of the earth single-phase radial flux brush-less permanent magnetic that existing vacuum cleaner brushless permanent high-speed motor is traditional Motor, the axial length of motor to reach certain length could export certain power, usual motor Axial length dimension be far longer than the radial dimension of motor.The length so causing blower fan is long, Some axial dimensions are required comparatively short mounting structure, and radial dimension of power of motor is due to axial chi Very little restriction, it is bigger that usual power can not do.
Accordingly, it would be desirable to work out a kind of novel dust collector motor, solve the two poles of the earth on existing market Single-phase permanent brushless motor exist power density is less, motor torque fluctuation is big, noise and volume The biggest problem.
Utility model content
The purpose of this utility model is to overcome the defect of prior art, it is provided that a kind of employing axial magnetic flux The blower of cleaner of brushless electric machine, by increasing rotor outside dimension, improves rotating speed, shortens The axial length of motor, reduces blower of cleaner axial dimension, leads to by increasing motor stator meanwhile The number of phases of electricity, to improve the power density of motor, to reduce motor volume, reduction torque ripple and motor Vibrating noise.
A kind of vacuum cleaner electric fan, takes turns including movable vane, determines impeller, and be installed on the axle determining on impeller To magnetic flux brushless electric machine, described axial magnetic flux brushless electric machine includes motor stator, rotor and rotating shaft, Described rotor, motor stator and movable vane wheel are axially mounted in described rotating shaft along rotating shaft successively, Being provided with equally distributed six windings in described motor stator, described rotor is provided with and is uniformly distributed Four magnetic poles.
Preferably, described winding is centralized winding or distributed winding.
Preferably, described motor stator and rotor are installed between the position in rotating shaft and are formed with air gap.
Preferably, movable vane wheel fan housing, described movable vane wheel fan housing its outer edges it are provided with outside described movable vane wheel Being fixedly connected with the described outer end determining impeller, movable vane wheel fan housing is centrally formed with air inlet.
Preferably, described motor stator is fixedly installed on and described determines to be positioned on impeller movable vane wheel and motor turns Position between son.
Preferably, described blower of cleaner also includes motor fan housing and the control electricity being located in motor fan housing The motor that machine drives drives plate.
Preferably, described determine the end face that impeller is connected with motor fan housing and be provided with several guiding gutter.
Preferably, the end face that described motor fan housing is relative with determining impeller joint face is provided with several being uniformly distributed Air vent.
Preferably, described motor drives plate to be provided with installation through hole.
Preferably, described movable vane is taken turns fan housing, is determined to be formed between impeller, motor fan housing runner.
According to Arnold constant formula, D^2*L* (n/P)=C understands, punching diameter D and rotating speed N mono-timing, core length L is proportional with power P.When needs increase power P, accordingly Core length L increase the most accordingly, therefore, the length easily causing blower fan is long.To some axles To the mounting structure that dimensional requirement is comparatively short, radial dimension of power of motor due to the restriction of axial dimension, What generally power can not do is bigger.Can obtain according to the deformation of Arnold constant formula again: L=(PC)/(D^2*n), it is known that, by increasing motor stator external diameter or increasing speed, can be effective Reduce motor axial length L.Meanwhile, motor stator uses quadrupole six groove three-phase structures, motor stator Applying moment of torsion uniform to rotor, reduces torque ripple and the noise of motor.Use axial magnetic flux Brushless electric machine, because brushless motor speed is high, motor stator D outside dimension is big, can be at guaranteed output P mono-timing, can efficiently reduce the core length L of motor.
The beneficial effects of the utility model are:
By using quadrupole six groove three phase axial flux brushless electric machines, increase motor stator outside dimension, Increase speed, in guaranteed output P mono-timing, the core length L of motor can be efficiently reduced, make The axial length of motor part narrows down to original 1/2, and the axial length of blower of cleaner system reduces 1/2.Meanwhile, use quadrupole six groove three phase axial flux brushless electric machines, improve motor of dust collector Power density, reduce motor torque fluctuation and vibrating noise.
Accompanying drawing explanation
Fig. 1 is cross-sectional schematic of the present utility model;
Fig. 2 is this utility model motor stator cross-sectional schematic;
Fig. 3 is this utility model rotor cross-sectional schematic;
Fig. 4 is that movable vane of the present utility model takes turns fan housing cross-sectional schematic;
Fig. 5 is of the present utility model to determine impeller schematic perspective view;
Fig. 6 is motor fan housing schematic perspective view of the present utility model;
Fig. 7 is motor fan housing end view of the present utility model;
Fig. 8 is that motor of the present utility model drives plate schematic perspective view.
Reference: 1, movable vane wheel fan housing, 2, axial magnetic flux brushless electric machine, 21, motor stator, 22, rotor, 23, rotating shaft, 211, slot for winding, 212, lobe, 213, bolt hole, 3, impeller is determined, 31, motor installing mechanism, 32, guiding gutter, 33, securing member, 4, motor fan housing, 41, fan housing main body, 42, fan housing body rim, 421, through hole, 5, motor drive plate, 51, logical Hole, 6, movable vane wheel, 8, air vent.
Detailed description of the invention
Below in conjunction with accompanying drawing of the present utility model, the technical scheme of this utility model embodiment is carried out Clear, complete description.
Shown in Fig. 1, the one disclosed in this utility model uses quadrupole six groove three phase axial flux The blower of cleaner of brushless electric machine, takes turns fan housing 1, axial magnetic flux brushless electric machine 2 including movable vane, determines impeller 3, motor fan housing 4, and the motor be located in motor fan housing 4 drives plate 5, movable vane wheel 6.Determine leaf Wheel 3 has both ends of the surface, and its outer face is fixedly connected between motor fan housing 4 and movable vane wheel fan housing 1, fixed Impeller central position is provided with motor installing mechanism 31, and described axial magnetic flux brushless electric machine 2 passes through motor Installing mechanism 31 is installed on described to be determined on impeller 3.
Described axial magnetic flux brushless electric machine 2 is quadrupole six groove three-phase brushless motors, and it includes motor stator 21, rotor 22 and rotating shaft 23.Rotor 22 and motor stator 21 are along rotating shaft 23 successively Being installed in rotating shaft 23, form axial magnetic flux brushless electric machine 2, movable vane wheel 6 is also installed on rotating shaft 23 On.Rotor 22 drives between plate 5 and motor stator 21 at motor.Motor stator 21 is positioned at Determine between impeller 3 and rotor 22, and motor stator 21 is fixedly mounted on and determines on impeller 3.As Shown in Fig. 2, described motor stator 21 is internal is provided with equally distributed six slot for windings 211, six three Phase winding U, V, W, U, V, W, be distributed in described six slot for winding 211 according to U-V-W-U-V-W In, it is distributed with phase winding centrosymmetry.Motor stator 21 outer peripheral wall be provided with four equally distributed Four with determine the lobe 212 that impeller installing mechanism matches, described lobe 213 is provided with bolt Through hole 213, motor stator 21 is arranged on by bolt hole 213 to be determined on impeller 3.As it is shown on figure 3, Rotor 22 collar plate shape, on rotor 22 all with rotor magnetic pole is distributed, rotor magnetic pole according to N-S is distributed on described rotor disk.Motor stator 21 and rotor 22 air gap between the two be with The plane that machine shaft 23 is vertical.The magnetic line of force is perpendicular to this air-gap surface, parallel with rotating shaft 23 direction. By use six windings rotor is applied moment of torsion, effectively reduce motor torque ripple and Noise.
Concrete, as shown in Figure 4, it is located at the movable vane wheel fan housing 1 outside movable vane wheel 6.Described movable vane The longitudinal section of wheel fan housing 1 is turriform, and setting is gathered in its one end to center, and is formed centrally within air inlet, The air sucked is had and certain gathers effect, when rotor 21 drives movable vane to take turns 6 high speed rotating, Quickly and efficiently cooling gas can be sucked.
Further, as it is shown in figure 5, determine impeller 3 there are two end faces, with motor fan housing 4 even The end face center connect is provided with motor installing mechanism 31, and axial magnetic flux brushless electric machine 2 is by this fitting machine Structure is fixedly mounted on to be determined on impeller 3.Meanwhile, the end face being connected with motor fan housing 4 is provided with guiding gutter 32, guiding gutter 32 is circumferentially distributed in around axial magnetic flux brushless electric machine 2, and guiding gutter 32 will cool down gas Body guide motor and the motor being located in motor fan housing 4 drive plate 5, take away generation when motor runs Temperature, effective cooling motor and motor drive plate 5.The various structures of guiding gutter 32, the present embodiment In guiding gutter 32 be made up of the guide vane of multiple bendings.Determine what impeller 3 was connected with motor fan housing 4 On end face, being formed around the securing member 33 of projection, motor fan housing 4 is provided with and described securing member 33 The through hole matched.
As shown in Figure 6, with determine the motor fan housing 4 that impeller 3 is connected.Motor fan housing 4 includes fan housing master Body 41 and fan housing body rim 42, described fan housing body rim 42 is provided with and determines to fasten on impeller 3 The through hole 421 that part 33 matches.As it is shown in fig. 7, motor fan housing 4 end is provided with several air vent 8, Preferably, described vent 8 is waist through hole, kidney-shaped air vent radial distribution, and to center gradually Reduce.Movable vane wheel fan housing 1, determine impeller 3, motor fan housing 4 forms gas channel, can quickly, have The heat taking away motor of effect, is conducive to heat radiation.
Motor is located in motor fan housing 4 in driving plate 5, controls motor and drives.As shown in Figure 8, institute Stating motor drives plate 5 center to be provided with for fixedly mounting the installation through hole 51 driving plate, and motor drives Plate 5 can be arranged on the axle stretch end of rotor 21 by through hole 51.Motor drives plate 5 to be arranged on electricity Time in machine fan housing 4, between itself and motor fan housing 4 inwall, it is formed with gap.
This utility model is by employing axial magnetic flux brushless electric machine 2, motor stator 21 and rotor 22 In collar plate shape structure, air gap between the two is to form the plane vertical with machine shaft 23, the magnetic line of force and Machine shaft 23 is axially in parallel.By using axial magnetic flux brushless electric machine, increase motor stator outer diameter ruler Very little, increase speed, it is ensured that while power, effectively shorten motor section and divide axial length, shorten The axial length of blower of cleaner system, the effective volume reducing blower of cleaner.
Technology contents of the present utility model and technical characteristic have revealed that as above, but are familiar with the skill of this area Art personnel are still potentially based on teaching of the present utility model and announcement and make all without departing substantially from this utility model essence The replacement of god and modification, therefore, it is interior that this utility model protection domain should be not limited to disclosed in embodiment Hold, and should include various without departing substantially from replacement of the present utility model and modification, and be present patent application right Require to be contained.

Claims (10)

1. a vacuum cleaner electric fan, it is characterised in that include that movable vane is taken turns, determines impeller, and is installed on Determining the axial magnetic flux brushless electric machine on impeller, described axial magnetic flux brushless electric machine includes motor stator, electricity Machine rotor and rotating shaft, described rotor, motor stator and movable vane wheel are axially mounted along rotating shaft successively In described rotating shaft, in described motor stator, it is provided with equally distributed six windings, described rotor It is provided with equally distributed four magnetic poles.
Vacuum cleaner electric fan the most according to claim 1, it is characterised in that described winding is for concentrating Formula winding or distributed winding.
Vacuum cleaner electric fan the most according to claim 1, it is characterised in that described motor stator with Rotor is installed between the position in rotating shaft and is formed with air gap.
Vacuum cleaner electric fan the most according to claim 1, it is characterised in that outside described movable vane wheel Being provided with movable vane wheel fan housing, described movable vane wheel fan housing its outer edges fixes even with the described outer end determining impeller Connecing, movable vane wheel fan housing is centrally formed with air inlet.
Vacuum cleaner electric fan the most according to claim 1, it is characterised in that described motor stator is solid Surely the described position determined and be positioned between movable vane wheel and rotor on impeller it is arranged at.
Vacuum cleaner electric fan the most according to claim 1, it is characterised in that described blower of cleaner Also include that motor fan housing and the motor-driven motor of the control being located in motor fan housing drive plate.
Vacuum cleaner electric fan the most according to claim 1, it is characterised in that described determine impeller with electricity The end face that machine fan housing connects is provided with several guiding gutter.
Vacuum cleaner electric fan the most according to claim 6, it is characterised in that described motor fan housing with Determine the relative end face of impeller joint face and be provided with several equally distributed air vent.
Vacuum cleaner electric fan the most according to claim 6, it is characterised in that described motor drives plate It is provided with installation through hole.
10. according to the vacuum cleaner electric fan described in claim 1 to 9 any one, it is characterised in that Described movable vane is taken turns fan housing, is determined to be formed between impeller, motor fan housing runner.
CN201620416412.8U 2016-05-10 2016-05-10 Brushless dust catcher electric wind machine Active CN205622459U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620416412.8U CN205622459U (en) 2016-05-10 2016-05-10 Brushless dust catcher electric wind machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620416412.8U CN205622459U (en) 2016-05-10 2016-05-10 Brushless dust catcher electric wind machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109185196A (en) * 2018-09-30 2019-01-11 广东威灵电机制造有限公司 electric fan

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109185196A (en) * 2018-09-30 2019-01-11 广东威灵电机制造有限公司 electric fan
WO2020062479A1 (en) * 2018-09-30 2020-04-02 广东威灵电机制造有限公司 Electric blower
KR20210056422A (en) * 2018-09-30 2021-05-18 광동 웰링 모터 매뉴팩처링 컴퍼니, 리미티드 Electric blower
JP2022502601A (en) * 2018-09-30 2022-01-11 ▲広▼▲東▼威▲靈▼▲電▼机制造有限公司 Electric blower
JP7105997B2 (en) 2018-09-30 2022-07-25 ▲広▼▲東▼威▲靈▼▲電▼机制造有限公司 electric blower
US11466693B2 (en) 2018-09-30 2022-10-11 Guangdong Welling Motor Manufacturing Co., Ltd. Electric blower
KR102521833B1 (en) * 2018-09-30 2023-04-17 광동 웰링 모터 매뉴팩처링 컴퍼니, 리미티드 electric blower

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