CN205620326U - Visual contrast detects defect device suitable for rubber film product - Google Patents

Visual contrast detects defect device suitable for rubber film product Download PDF

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Publication number
CN205620326U
CN205620326U CN201620450168.7U CN201620450168U CN205620326U CN 205620326 U CN205620326 U CN 205620326U CN 201620450168 U CN201620450168 U CN 201620450168U CN 205620326 U CN205620326 U CN 205620326U
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CN
China
Prior art keywords
picture
module
mistake proofing
detection
station body
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Expired - Fee Related
Application number
CN201620450168.7U
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Chinese (zh)
Inventor
胡红敏
张旭彬
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Hangzhou Tin Robot Technology Co Ltd
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Hangzhou Tin Robot Technology Co Ltd
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Priority to CN201620450168.7U priority Critical patent/CN205620326U/en
Application granted granted Critical
Publication of CN205620326U publication Critical patent/CN205620326U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a visual contrast detects defect device suitable for rubber film product, including machine vision detection mistake proofing station body, machine vision detects mistake proofing station body and is connected with contrast detection mechanism, machine vision detects mistake proofing station body and includes left side board and right side board, and the connecting plate connection is passed through to the upper end of left side board, right side board, installs a camera on the connecting plate, installs a workstation directly over the connecting plate of machine vision detection mistake proofing station body, and the workstation is a transverse distribution's rotary rod, contrast detection mechanism includes the casing, is provided with picture receiving module, picture contrast module and picture storage module in the casing, and the casing side is provided with audible -visual annunciator. The utility model discloses its reasonable in design, simple structure is convenient, compares the detection mode of artifical range estimation in the past, has that work efficiency height, detection effect are stable, the rate of accuracy is up to 98% with first -class advantage, promotes on -the -spot production efficiency and product quality greatly.

Description

A kind of visual contrast detection defect device being applicable to film for rubber product
Technical field
This utility model relates to detecting instrument technical field, particularly relates to a kind of visual contrast detection defect device being applicable to film for rubber product.
Background technology
At present, along with development and the progress of science of society, product quality is required more and more higher by people, and before film for rubber enters next procedure, needs to detect film for rubber.And the existing outer surface for film for rubber is detected and is mainly detected by artificial manual outward appearance, thus mean that workman repeats single monotonous work, and the effect of manual detection is the most poor, make the substandard product produced higher, the productivity ratio of substandard product cannot be reduced, secondly detection efficiency is low, and speed is slow, it is impossible to adapt to production demand.
Utility model content
For deficiency of the prior art, this utility model provides a kind of visual contrast being applicable to film for rubber product detection defect device, and it is reasonable in design, be easy to detect substandard product, reduces the ratio of substandard product, improve detection efficiency, it is simple to produce in enormous quantities.
To achieve these goals, technical solution adopted in the utility model is:
A kind of visual contrast detection defect device being applicable to film for rubber product, it is arranged in rubber plaster film production process testing machine, including Machine Vision Detection mistake proofing station body, Machine Vision Detection mistake proofing station body connects comparison and detection mechanism, photographing unit in namely Machine Vision Detection mistake proofing station body connects the picture receiver module in comparison and detection mechanism, for being transferred in the picture receiver module of comparison and detection mechanism by the photo that photographing unit shoots;Machine Vision Detection mistake proofing station body includes left plate and right plate, left plate, the upper end of right plate are connected by connecting plate, circular hole is had on connecting plate, circular hole is provided with a photographing unit, the centre position of left plate and right plate is connected by fixed plate, being provided with a workbench directly over the connecting plate of Machine Vision Detection mistake proofing station body, workbench is the swingle of a cross direction profiles, and the swingle outer surface directly over positive control camera is enclosed with film for rubber;Comparison and detection mechanism includes housing, is provided with picture receiver module, picture contrast module and picture and stores module in housing, and housing side is provided with audible-visual annunciator, and picture contrast module connects acousto-optic alarm.
Being provided with power module on described Machine Vision Detection mistake proofing station body, the swingle that described power module is respectively in photographing unit and fixed plate provides electric energy.
Being provided with power management module in the housing of described comparison and detection mechanism, power management module is respectively picture receiver module, picture contrast module, picture stores module and audible-visual annunciator provides electric energy.
Described left plate and right plate touch side with ground and are provided with base anchor, base anchor has fixing hole, is provided with screw and ground lock in fixing hole.
Described photographing unit is connected by connecting line with picture receiver module.
Described workbench two ends are connected by connecting rod with Machine Vision Detection mistake proofing station body.
nullThe beneficial effects of the utility model: compared with prior art,This utility model includes Machine Vision Detection mistake proofing station body and comparison and detection mechanism,Machine Vision Detection mistake proofing station body includes left plate and right plate,Left plate、The upper end of right plate is connected by connecting plate,Circular hole is had on connecting plate,Circular hole is provided with a photographing unit,The centre position of left plate and right plate is connected by fixed plate,Directly over the connecting plate of Machine Vision Detection mistake proofing station body, a workbench is installed,Workbench is the swingle of a cross direction profiles,Swingle outer surface directly over positive control camera is enclosed with film for rubber,Comparison and detection mechanism includes housing,Housing is provided with picture receiver module、Picture contrast module and picture store module,Housing side is provided with audible-visual annunciator,Picture contrast module connects acousto-optic alarm,Photographing unit connects picture receiver module,It is reasonable in design,Simple in construction is convenient,The detection mode of artificial range estimation the most than ever,There is work efficiency high、Detection results is stable、Accuracy rate is up to 98% with first-class advantage,It is greatly promoted produced on-site efficiency and product quality.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation;
Fig. 2 is utility model works schematic flow sheet.
Detailed description of the invention
As shown in Figure 1, a kind of visual contrast detection defect device being applicable to film for rubber product, it is arranged in rubber plaster film production process testing machine, including Machine Vision Detection mistake proofing station body 1, Machine Vision Detection mistake proofing station body 1 connects comparison and detection mechanism 2, photographing unit 11 in namely Machine Vision Detection mistake proofing station body 1 connects the picture receiver module in comparison and detection mechanism 2, for the photo that photographing unit 11 shoots being transferred in the picture receiver module of comparison and detection mechanism 2, described photographing unit 11 is connected by connecting line with picture receiver module;nullMachine Vision Detection mistake proofing station body 1 includes left plate 12 and right plate 13,Described left plate 12 and right plate 13 touch side with ground and are provided with base anchor 14,Fixing hole is had on base anchor 14,Fixing hole is provided with screw and ground lock,Left plate 12、The upper end of right plate 13 is connected by connecting plate 15,Circular hole 151 is had on connecting plate 15,Circular hole 151 is provided with a photographing unit 11,The centre position of left plate 12 and right plate 13 is connected by fixed plate 16,Directly over the connecting plate of Machine Vision Detection mistake proofing station body 1, a workbench is installed,Workbench is the swingle 17 of a cross direction profiles,Swingle 17 outer surface directly over positive control camera 11 is enclosed with film for rubber to be detected,This 1 body of described workbench two ends and Machine Vision Detection mistake proofing station is connected by connecting rod 15,And workbench can also be to connect with external equipment is fixing,It is mainly the rotation that ensure that swingle 17,It is positioned at directly over positive control camera 11 simultaneously,It is provided with power module on described Machine Vision Detection mistake proofing station body 1,The swingle 17 that described power module is respectively in photographing unit 11 and fixed plate 16 provides electric energy;Comparison and detection mechanism 2 includes housing 21, housing 21 is provided with picture receiver module, picture contrast module and picture and stores module, housing 21 side is provided with audible-visual annunciator 22, picture contrast module connects acousto-optic alarm 22, being provided with power management module in the housing 21 of described comparison and detection mechanism 2, power management module is respectively picture receiver module, picture contrast module, picture stores module and audible-visual annunciator 22 provides electric energy.Film for rubber operation pieces O.K. standard photographs is stored into picture in comparison and detection mechanism 2 as template and stores module by this utility model, photographing unit 11 on Machine Vision Detection mistake proofing station body 1 can shoot the photo of film for rubber on swingle 17, and swingle 17 rotates, make photographing unit 11 can photograph complete film for rubber photo, picture receiver module is made to receive the photo that photographing unit 11 transmits, picture is stored the qualified photo prestored in module and contrasts with picture receiver module by picture contrast module, contrast through system, if it find that variant item, picture contrast module is informed about audible-visual annunciator 22 and sends signal, audible-visual annunciator 22 sends warning, operator are reminded to process;As do not pinpointed the problems, then enter subsequent processing.
nullAs shown in Figure 2,The picture that first the qualified rubber rubber photograph posted is stored in comparison and detection mechanism 2 by this utility model stores module as standard form,The swingle 17 of subsequent start-up Machine Vision Detection mistake proofing station body 1 rotates,Owing to the position directly above in the middle of swingle 17 is provided with photographing unit 11,Photographing unit 11 is fixedly connected on the bottom surface of connecting plate 15,And swingle 11 outer surface is enclosed with film for rubber to be detected,Film for rubber on swingle 11 can be taken pictures by photographing unit 11 in real time,And photographing unit 11 connection in Machine Vision Detection mistake proofing station body 1 has the picture receiver module in comparison and detection mechanism 2,For the photo that photographing unit 11 shoots is transferred in the picture receiver module of comparison and detection mechanism 2,Described photographing unit 11 is connected by connecting line (data wire) with picture receiver module,Picture is stored the qualified photo prestored in module and contrasts with picture receiver module by picture contrast module,Contrast through system,If it find that variant item (defective),Signal is sent to audible-visual annunciator 22,Audible-visual annunciator 22 sends warning,Operator reprocess,The most again take pictures、Contrast、Detection,Until there is no difference item,Such as do not find differences (qualified),Workpiece carries out subsequent processing,And defective and qualified products can also be carried out programming count data,It is easy to people and will appreciate that the qualification rate of product.
nullThe beneficial effects of the utility model: compared with prior art,This utility model includes Machine Vision Detection mistake proofing station body and comparison and detection mechanism,Machine Vision Detection mistake proofing station body includes left plate and right plate,Left plate、The upper end of right plate is connected by connecting plate,The centre position of left plate and right plate is connected by fixed plate,Photographing unit is fixedly connected on the bottom surface of connecting plate,Comparison and detection mechanism includes housing,Housing is provided with picture receiver module、Picture contrast module and picture store module,Housing side is provided with audible-visual annunciator,Picture contrast module connects acousto-optic alarm,Photographing unit connects picture receiver module,It is reasonable in design,Simple in construction is convenient,The detection mode of artificial range estimation the most than ever,There is work efficiency high、Detection results is stable、Accuracy rate is up to 98% with first-class advantage,It is greatly promoted produced on-site efficiency and product quality.

Claims (6)

1. it is applicable to a visual contrast detection defect device for film for rubber product, regards including machine Feel and detect mistake proofing station body, it is characterised in that Machine Vision Detection mistake proofing station body connects There is comparison and detection mechanism;Machine Vision Detection mistake proofing station body includes left plate and right plate, Left plate, the upper end of right plate are connected by connecting plate, and connecting plate has circular hole, circular hole In the centre position of a photographing unit, left plate and right plate be installed connected by fixed plate, machine Being provided with a workbench directly over the connecting plate of device vision-based detection mistake proofing station body, workbench is The swingle of one cross direction profiles, the swingle outer surface directly over positive control camera is enclosed with rubber Glue film;Comparison and detection mechanism includes housing, is provided with picture receiver module, picture in housing Contrast module and picture store module, and housing side is provided with audible-visual annunciator, picture contrast mould Block connects acousto-optic alarm, and photographing unit connects picture receiver module.
A kind of visual contrast detection defect being applicable to film for rubber product Device, it is characterised in that be provided with power supply mould on described Machine Vision Detection mistake proofing station body Block, the swingle that described power module is respectively in photographing unit and fixed plate provides electric energy.
A kind of visual contrast detection defect being applicable to film for rubber product Device, it is characterised in that be provided with power management module in the housing of described comparison and detection mechanism, Power management module be respectively picture receiver module, picture contrast module, picture store module and Audible-visual annunciator provides electric energy.
A kind of visual contrast detection defect being applicable to film for rubber product Device, it is characterised in that described left plate and right plate touch side with ground and be provided with Base anchor, base anchor has fixing hole, is provided with screw and ground lock in fixing hole.
A kind of visual contrast detection defect being applicable to film for rubber product Device, it is characterised in that described photographing unit is connected by connecting line with picture receiver module.
A kind of visual contrast detection defect being applicable to film for rubber product Device, it is characterised in that described workbench two ends lead to Machine Vision Detection mistake proofing station body Cross connecting rod to be connected.
CN201620450168.7U 2016-05-17 2016-05-17 Visual contrast detects defect device suitable for rubber film product Expired - Fee Related CN205620326U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620450168.7U CN205620326U (en) 2016-05-17 2016-05-17 Visual contrast detects defect device suitable for rubber film product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620450168.7U CN205620326U (en) 2016-05-17 2016-05-17 Visual contrast detects defect device suitable for rubber film product

Publications (1)

Publication Number Publication Date
CN205620326U true CN205620326U (en) 2016-10-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112847564A (en) * 2021-01-06 2021-05-28 深圳市乙方吸塑包装有限公司 Method for precisely processing and cutting high polymer material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112847564A (en) * 2021-01-06 2021-05-28 深圳市乙方吸塑包装有限公司 Method for precisely processing and cutting high polymer material
CN112847564B (en) * 2021-01-06 2022-06-28 深圳市乙方吸塑包装有限公司 Method for precisely processing and cutting high polymer material

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161005

Termination date: 20180517