CN205617180U - Compoundly exempt from to burn pottery brick that permeates water - Google Patents
Compoundly exempt from to burn pottery brick that permeates water Download PDFInfo
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- CN205617180U CN205617180U CN201620105201.2U CN201620105201U CN205617180U CN 205617180 U CN205617180 U CN 205617180U CN 201620105201 U CN201620105201 U CN 201620105201U CN 205617180 U CN205617180 U CN 205617180U
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Abstract
The utility model discloses a compoundly exempt from to burn pottery brick that permeates water, it includes: basement and the ceramic seepy material layer of formation on the basement, serve as reasons the potsherd that has the polymer coating and pass through the adhesive and mix that bond and solidification forms in pottery seepy material layer, wherein, is the particle diameter of potsherd 0.01 20mm, the polymer coating is one or more in epoxy, acrylic resin and the polyurethane, the adhesive is one or more among epoxy glue adhesion agent, acrylic resin adhesive and the polyurethane adhesive. This compoundly exempt from to burn pottery brick that permeates water had both possessed good water permeability, by possessing good water permeability. Simultaneously, ceramic seepy material layer is as permeating water the top layer of brick, have good moisturize, resistance to compression, cold -resistant, resistant morals and manners, wear -resisting, anti -skidding, premium properties such as prevent blocking up.
Description
Technical field
This utility model relates to the environmental protection applied technical field of waste old ceramics, in particular, relates to a kind of compound exempt from
Burn ceramic water-permeable brick.
Background technology
At present, whole world freshwater resources are the deficientest, obtain water resource scientifically and rationally and utilize water resource just becoming day by day
Important research topic.Rainwater is one of mankind important channel obtaining freshwater resources, but, the city of human living mainly quilt
The city square laid by the fluid-tight material such as granite, marble, glazed tile, cement and pitch, commercial street, footpath,
Occupied by the hardened grounds such as community activity ground and parking lot.When raining, hardened ground prevents rainwater and directly permeates the ground,
Cause surface gathered water, not only hamper the trip of people, and the freshwater resources of preciousness finally flow away with drainage pipeline, on the one hand
Increase the weight of the operation burden of municipal drainage facility, on the other hand caused level of ground water to be difficult to supplement rise, directly affect city and plant
The health of quilt, a large amount of loss of rainwater has been further exacerbated by arid and the water shortage problem in city simultaneously.Therefore, novel ring is developed
Protect construction material, make excess surface water quickly permeate the ground, thus improve and to beautify environment for human survival imperative.
And instantly, Urbanization Construction is to maintain the powerful engine of economic sustainable and healthy development, it is to ensure all-round social progress
Inevitable requirement.But, while Rapid-Urbanization, urban development also faces huge environment and resource pressure, and extension increases
The urban development pattern of formula is the most hard to carry on, and " national novel urbanization planning (2014-2020) " clearly proposes, it is necessary to adhering to can
The novel Seek for Urbanization Development of sustainable development.Carry forward vigorously construction nature accumulation, naturally osmotic, the sponge city of self-purification
City, saving water resource, protect and improve urban ecological environment, promote Ecological Civilization Construction.Planning is also the comprehensive of Industrial Solid Waste
Utilize and propose new requirement and new thinking: be taken from nature, it is necessary to also with nature.Urbanization enters and with lifting quality is
The main Transformation Development new stage.Along with the overall industrial progress of society and material industry technology upgrade, current building materials are the most non-traditional
Construction material in meaning, but the comprehensive micro-system of ecological functions.Therefore, natural the becoming of novel Urbanization Construction
The main battle ground of Industrial Solid Waste, the most large solid waste comprehensive utilization and maximum foothold.
Waste old ceramics is because of the left waste material such as technique or marketing problem in Production of Ceramics, owing to waste old ceramics quality is hard
Firmly, therefore, it is difficult to recycle and reuse, not also being suitable for again producing, therefore, the recycling problems demand of waste ceramic solves.
Utility model content
Technical problem to be solved in the utility model is to provide that a kind of water permeability is good and the answering of good mechanical properties
Mould assembly baking-free ceramic water-permeable brick.
The purpose of this utility model is achieved through the following technical solutions: a kind of compound baking-free ceramic water-permeable brick,
It is characterized in that, including: substrate and be formed at the ceramic water permeable material layer on substrate；Described ceramic water permeable material layer is served as reasons
The potsherd with polymer covering layer mixes bonding by adhesive and solidify to form；Wherein, described potsherd
The a diameter of 0.01-20mm of grain, described polymer covering layer is the one in epoxy resin, acrylic resin and polyurethane or many
Kind；Described adhesive is one or more in epoxyn, acrylic resin adhesive and polyurethane adhesive.
Preferably, described substrate is concrete material layer.
Preferably, the thickness of described substrate is 5-50mm.
Preferably, the thickness of described ceramic water permeable material layer is 5-300mm.
Preferably, described substrate is provided with permeable hole.
Preferably, the aperture of described permeable hole is 1-20mm.
Preferably, between described substrate and described ceramic water permeable material layer, it is additionally provided with a layer of adhesive material.
The benefit that this utility model brings is: utilize the potsherd that particle diameter is 0.01-20mm to coordinate polymer system
It is made the granule with polymer covering layer, then by adhesive, the potsherd with polymer covering layer is carried out bonding
Forming the ceramic water permeable material layer that water penetration is good, the potsherd with polymer covering layer maintains potsherd not
Regular shape, when carrying out mixing bonding, because permeable gap can be there is after bonding in erose potsherd, thus
Make the water-permeable brick utilizing potsherd to make can have good water permeability.And utilize substrate as support, formed multiple
The water-permeable brick closed, substrate can use concrete, clay etc. to have the construction material of excellent mechanical performances, so that water-permeable brick
Possess good building performance, both possessed good building performance, and possessed again good water permeability.Meanwhile, ceramic water permeable material
The bed of material as the top layer of water-permeable brick, has good moisturizing, resistance to compression, cold-resistant, weather resistance, the Optimality such as wear-resisting, anti-skidding, anti-blocking
Energy.
Accompanying drawing explanation
Fig. 1 is compound baking-free ceramic water-permeable brick of the present utility model.
Detailed description of the invention
Describing preferred implementation of the present utility model below, those of ordinary skill in the art can be according to hereinafter described
Realized by the correlation technique of this area, and innovation of the present utility model and the benefit brought can be will be apparent from.
Embodiment one
The specific embodiment of a kind of compound baking-free ceramic water-permeable brick of offer is provided, comprising: substrate 10 with
And it is formed at the ceramic water permeable material layer 20 on substrate 10；Described ceramic water permeable material layer 20 is for by having polymer covering layer
Pottery mix bonding by adhesive and solidify to form；Wherein, the particle diameter of described pottery is 0.01-20mm, described poly-
Compound clad is one or more in epoxy resin, acrylic resin and polyurethane；Described adhesive is epoxy resin
One or more in adhesive, acrylic resin adhesive and polyurethane adhesive.Utilize particle diameter for 0.01-20mm
Pottery coordinate polymer to be fabricated to the granule with polymer covering layer, then will there is polymer covering layer by adhesive
Pottery carries out being bonded together the ceramic water permeable material layer that formation water penetration is good, and utilizes substrate to be combined as support, formation
Water-permeable brick, substrate can use concrete, clay etc. to have the construction material of excellent mechanical performances, so that water-permeable brick possesses
Good building performance, had both possessed good water permeability, by possessing good water permeability.Meanwhile, ceramic water permeable material layer
As the top layer of water-permeable brick, there is good moisturizing, resistance to compression, cold-resistant, weather resistance, the premium properties such as wear-resisting, anti-skidding, anti-blocking.
In the present embodiment, described substrate is concrete material layer, and concrete is to have excellent building performance, in conjunction with making
With ceramic water permeable material layer, can be formed and both possess good building performance, possess again the construction material of good water permeability.When
So, base material is in addition to using concrete, it is also possible to use clay or other compliant material, the scene that can more use
Select base material.
In the present embodiment, the thickness of described substrate is 5-50mm, under this thickness, it is ensured that water-permeable brick has good
Good mechanical property.
In the present embodiment, the thickness of described ceramic water permeable material layer is 5-300mm, under this thickness, it is ensured that
Water-permeable brick possesses good water permeability, ensures the performance of keeping humidity on water-permeable brick surface simultaneously.
As further improvement of this embodiment, described substrate can be provided with permeable hole, to reach more preferable drainage
Performance, the aperture of described permeable hole may be selected to be 1-20mm, has both ensured the water penetration of water-permeable brick, can have again good moisturizing
Property.
As another embodiment of the present embodiment, between described substrate and described ceramic water permeable material layer, also set up
There is a layer of adhesive material, so can realize the simplicity of technique, it is possible to use current material direct forming.Layer of adhesive material is permissible
It it is the most conventional adhesive construction material.
Embodiment two
Present embodiments provide the another embodiment of ceramic water permeable layer described in embodiment one, in the present embodiment,
In the compound baking-free ceramic water-permeable brick with polymer covering layer of 100 weight portions, when the content of described adhesive is 2-25
During part, now, the construction material after solidification can have good mechanical property, it can in addition contain make the one-tenth of described construction material
This is moderate.
In the present embodiment, the content of described polymer covering layer can be according to the intensity of intended molded body and water penetration
Carry out suitable selection.Preferably, 100 weight portions has polymer overmold in the ceramic water permeable material layer of polymer covering layer
The content of layer is 0.5-25 part.When the content of described polymer covering layer be in above-mentioned within the scope of time, be possible not only to make final
Construction material after solidification has good water penetration, but also can improve the intensity after this solidification.According to this utility model,
Described polymer covering layer be solidification in acrylic resin adhesive, epoxyn and polyurethane adhesive
One or more.Above-mentioned polymer has good adhesion to potsherd, and has good weatherability, can make
Obtain the construction material after solidification finally and there is the combination property of excellence.
In the present embodiment, described adhesive is for being bonded in one by the described potsherd with polymer covering layer
Rise, and after molding and solidification, obtain the construction material of the infiltration pervious function with definite shape and intensity.
The kind of described adhesive is not particularly limited by the present embodiment, can make infiltration using potsherd as aggregate
Permeable ceramic water permeable material layer.Described adhesive can be selected from acrylic resin adhesive, epoxyn and to gather
One or more in urethane adhesive, above-mentioned adhesive not only has good adhesion to pottery；And above-mentioned adhesive
The ultraviolet aging resistance also having had, resistance to antibacterial aggressivity and resistance to water, can make the infiltration water-permeable brick finally given have good
Good weatherability.
Depending on the average particulate diameter of described potsherd can require according to concrete use.In the present embodiment, institute
The average particulate diameter stating potsherd is selected as 0.01-20 millimeter, when the particle diameter of described pottery be in above-mentioned within the scope of time,
Surface compact degree good water permeability high, long-term and function brick attractive in appearance can be obtained.On the premise of guaranteeing water penetration, from further
Improving by the angle of the intensity of ceramic water permeable material layer, the average particulate diameter of described potsherd is preferably 1-5 millimeter.
In this utility model, the mean diameter of potsherd is to use sieve method to measure.That is, potsherd is made to pass through various sizes of
Sieve aperture measures the mean diameter of potsherd.
In the present embodiment, described epoxyn, acrylic resin adhesive and polyurethane adhesive refer to market
Upper conventional double-component hot setting adhesive.
In the present embodiment, in order to strengthen described epoxyn, acrylic resin adhesive and polyurethane adhesive
Weather resistance, in addition it is also necessary to specifically process, i.e. need to add age resistor, the multiple auxiliary agent such as light stabilizer.
Embodiment three
Present embodiments providing the preparation method of described ceramic water permeable material layer, the method includes according to this utility model
Described potsherd carries out with polymer mixing, molding solidification process.And the making of water-permeable brick, can pottery after hardening
Pour formation substrate on the pervious material bed of material, or by other layer of adhesive material, substrate is glued with ceramic water permeable material layer
Connect solidification.
Concrete steps include:
Step S1: waste old ceramics is carried out grinding and processing and obtains potsherd, and potsherd is carried out particle filter, choosing
Go out the potsherd that particle diameter is 0.01-20mm；
Step S2: the potsherd after screening is carried out polymer covering layer processing；
Step S3: the potsherd with polymer covering layer is carried out mix and blend with adhesive；
Step S4: the potsherd mix and blend thing in step S3 is poured into and is shaped in mould manufacturing；
Described polymer covering layer is in epoxyn, acrylic resin adhesive and polyurethane adhesive
One or more；Described adhesive is in epoxyn, acrylic resin adhesive and polyurethane adhesive
Plant or multiple.
In one embodiment, described adhesive is epoxyn, according to preparation method of the present utility model
The most first the potsherd with polymer covering layer is mixed homogeneously with epoxy resin, is subsequently adding epoxy curing agent,
Mix homogeneously, then by said mixture molding, and solidifies, thus obtains ceramic water permeable material layer.
In another embodiment, described adhesive is polyurethane adhesive, and described polyurethane adhesive contains guarantor
Protect or unprotected isocyanates and polyester or polyether polyol, according to preparation method of the present utility model the most first by polyester or
Polyether polyol is mixed homogeneously with the potsherd with polymer covering layer, is subsequently adding protection or unprotected Carbimide.
Ester, is then shaped and solidifies, thus obtains this ceramic water permeable material layer.
In another embodiment, described adhesive is acrylic resin adhesive, according to system of the present utility model
Described acrylic resin adhesive preferably ceramic is mixed homogeneously by Preparation Method with have polymer covering layer, and carries out solid
Change, thus obtain ceramic water permeable material layer.
This utility model is not particularly limited for the method for described molding, and can be known to the skilled person is each
The method of kind.For example, it is possible in a mold, under conditions of applying pressure, by compressing for mixture of the present utility model.Described
The mould of the various materials that mould can be well known to those skilled in the art, is not particularly limited, if the size of described mould
Meet concrete use to require.The method of the pressure required for determining compacting is to well known to a person skilled in the art, as long as
Described pressure be enough to the molded body making construction material of the present utility model form densification.Usually, described pressure can be
200-2000N/cm2, preferably 300-1500N/cm2, the time can be with the 3-100 second, the preferably 6-70 second.
This utility model is also not particularly limited for the condition of described solidification, as long as the condition of described solidification be enough to make institute
State adhesive to solidify.In this utility model, described solidification refers to that adhesive is transformed into solid-state also by liquid or semisolid
There is certain intensity.
Usually, the condition of described solidification includes: temperature is 25-180 DEG C, and the time is 2-108 hour.Preferably, described
The condition of solidification includes: temperature is 45-150 DEG C, and the time is 3-48 hour.
Based on embodiment three, examples provided below four to six is the more specifically Application Example provided.
Embodiment four
(1) preparation meets the potsherd of granularity
Collecting potsherd, after potsherd precomminution, carry out magnetic separation screening, levigate crushing and classification, by preferred level
Grain, classifies according to size, is then processed by special surface, is activated by potsherd, and it can be levigate that surface processes
Or using chemical activator to change the planform of potsherd, chemical activator can be prepared acidic materials, utilize acid
Confrontation potsherd surface carries out processing to increase the surface area of potsherd.
(2) preparation has the potsherd of polymer covering layer
By 24g epoxy adhesive, (wherein, 18g is NPEL-127 epoxy resin, and epoxide equivalent is 176-184g/eq；2g is
NPPN-431A70 epoxy resin；4g is T31 firming agent)；0.5 gram of light stabilizer GW-3346, the average grain that step (1) obtains
The potsherd 1kg of a diameter of 5 millimeters, successively adds in stirred tank, after stirring 10 minutes, is warmed up to 120 DEG C and continues stirring
20 minutes, it is cooled to the potsherd that room temperature i.e. obtains having polymer covering layer.
(3) ceramic water permeable material layer is prepared
At 25 DEG C, the potsherd with polymer covering layer step (2) obtained is gluing with 108g epoxy resin
(wherein, 81g is E42 epoxy resin, and epoxide equivalent is 230-280g/eq in agent；9g is NPPN-631 epoxy resin；18g is T31
Firming agent)；2 grams of light stabilizer GW-3346 stir 15 minutes in stirred tank.Said mixture is poured into a size of 80mm ×
In the steel brick-making mould of 160mm × 45mm, use hydraulic press, at 20 DEG C, apply 2000N/cm2Pressure, suppress 1 point
Clock, then sheds pressure, carries out the demoulding after the solidification of 2 hours at 90 DEG C.
In the present embodiment, the potsherd not having polymer covering layer that can directly use makes described ceramic water permeable
Material layer.
(4) substrate is prepared
Utilize mould to carry out concreting on the surface of ceramic water permeable material layer, formed compound after concrete curing
Ceramic water-permeable brick
In the present embodiment, the pottery that can use is ceramic water permeable material described in the ceramic making not having polymer covering layer
The bed of material.
Embodiment five
(1) preparation meets the potsherd of granularity
Collecting potsherd, after potsherd precomminution, carry out magnetic separation screening, levigate crushing and classification, by preferred level
Grain, classifies according to size, is then processed by special surface, is activated by potsherd, and it can be levigate that surface processes
Or using chemical activator to change the planform of potsherd, chemical activator can be prepared acidic materials, utilize acid
Confrontation potsherd surface carries out processing to increase the surface area of potsherd.
(2) preparation has the potsherd of polymer covering layer
By 36g epoxy adhesive, (wherein, 27g is NPEL-127 epoxy resin, and epoxide equivalent is 176-184g/eq；3g is
NPPN-431A70 epoxy resin；6g is T31 firming agent)；0.5 gram of light stabilizer GW-3346, it is average that 1kg step (1) obtains
Particle diameter is the potsherd of 1 millimeter, successively adds in stirred tank, after stirring 10 minutes, is warmed up to 120 DEG C and continues stirring
20 minutes, it is cooled to the potsherd that room temperature i.e. obtains having polymer covering layer.
(3) ceramic water permeable material layer is prepared
At 25 DEG C, the potsherd with polymer covering layer that 1kg step (2) is obtained and 108g epoxide-resin glue
(wherein, 162g is E42 epoxy resin to stick, and epoxide equivalent is 230-280g/eq；18g is NPPN-631 epoxy resin；36g is
T31 firming agent)；2 grams of light stabilizer GW-3346 stir 15 minutes in stirred tank.Said mixture is poured into a size of 80mm
In the steel brick-making mould of × 160mm × 45mm, use hydraulic press, at 20 DEG C, apply 2000N/cm2Pressure, suppress 1 point
Clock, then sheds pressure, carries out the demoulding after the solidification of 2 hours at 90 DEG C.
(4) substrate is prepared
Utilize mould to carry out concreting on the surface of ceramic water permeable material layer, formed compound after concrete curing
Ceramic water-permeable brick
Embodiment six
(1) preparation meets the potsherd of granularity
Collecting potsherd, after potsherd precomminution, carry out magnetic separation screening, levigate crushing and classification, by preferred level
Grain, classifies according to size, is then processed by special surface, is activated by potsherd, and it can be levigate that surface processes
Or using chemical activator to change the planform of potsherd, chemical activator can be prepared acidic materials, utilize acid
Confrontation potsherd surface carries out processing to increase the surface area of potsherd.
(2) preparation has the potsherd of polymer covering layer
By 24g epoxy adhesive, (wherein, 18g is NPEL-127 epoxy resin, and epoxide equivalent is 176-184g/eq；2g is
NPPN-431A70 epoxy resin；4g is T31 firming agent)；0.5 gram of light stabilizer GW-3346, it is average that 1kg step (1) obtains
Particle diameter is the potsherd of 10 millimeters, successively adds in stirred tank, after stirring 10 minutes, is warmed up to 120 DEG C and continues to stir
Mix 20 minutes, be cooled to the potsherd that room temperature i.e. obtains having polymer covering layer.
(3) baking-free ceramic water-permeable brick is prepared
At 25 DEG C, the potsherd with polymer covering layer that 1kg step (2) is obtained and 108g epoxide-resin glue
(wherein, 81g is E42 epoxy resin to stick, and epoxide equivalent is 230-280g/eq；9g is NPPN-631 epoxy resin；18g is
T31 firming agent)；2 grams of light stabilizer GW-3346 stir 15 minutes in stirred tank.Said mixture is poured into a size of 80mm
In the steel brick-making mould of × 160mm × 45mm, use hydraulic press, at 20 DEG C, apply 2000N/cm2Pressure, suppress 2 points
Clock, then sheds pressure, carries out the demoulding after the solidification of 2 hours at 90 DEG C.
(4) substrate is prepared
Utilize mould to carry out concreting on the surface of ceramic water permeable material layer, formed compound after concrete curing
Ceramic water-permeable brick
In the present embodiment, the pottery that can use is ceramic water permeable material described in the ceramic making not having polymer covering layer
The bed of material.
Above content is to combine concrete preferred implementation further detailed description of the utility model, it is impossible to
Assert that of the present utility model being embodied as is confined to these explanations.Ordinary skill for this utility model art
For personnel, without departing from the concept of the premise utility, it is also possible to make some simple deduction or replace.
Claims (7)
1. a compound baking-free ceramic water-permeable brick, it is characterised in that including: substrate and be formed at the pottery on substrate thoroughly
Water material layer；Described ceramic water permeable material layer be by have the potsherd of polymer covering layer by adhesive mix bonding also
It solidify to form；Wherein, the particle diameter of described potsherd is 0.01-20mm, described polymer covering layer be epoxy resin, third
One in olefin(e) acid system resin and polyurethane；Described adhesive is epoxyn, acrylic resin adhesive and gathers
One or more in urethane adhesive.
Compound baking-free ceramic water-permeable brick the most as claimed in claim 1, it is characterised in that described substrate is concrete material
Layer.
Compound baking-free ceramic water-permeable brick the most as claimed in claim 2, it is characterised in that the thickness of described substrate is 5-
50mm。
Compound baking-free ceramic water-permeable brick the most as claimed in claim 1, it is characterised in that the thickness of described ceramic water permeable material layer
Degree is 5-300mm.
Compound baking-free ceramic water-permeable brick the most as claimed in claim 1, it is characterised in that described substrate is provided with permeable hole.
Compound baking-free ceramic water-permeable brick the most as claimed in claim 5, it is characterised in that the aperture of described permeable hole is 1-
20mm。
Compound baking-free ceramic water-permeable brick the most as claimed in claim 1, it is characterised in that saturating with described pottery in described substrate
Between water material layer, it is additionally provided with a layer of adhesive material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620105201.2U CN205617180U (en) | 2016-02-02 | 2016-02-02 | Compoundly exempt from to burn pottery brick that permeates water |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620105201.2U CN205617180U (en) | 2016-02-02 | 2016-02-02 | Compoundly exempt from to burn pottery brick that permeates water |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205617180U true CN205617180U (en) | 2016-10-05 |
Family
ID=57034099
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620105201.2U Active CN205617180U (en) | 2016-02-02 | 2016-02-02 | Compoundly exempt from to burn pottery brick that permeates water |
Country Status (1)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110304863A (en) * | 2019-05-22 | 2019-10-08 | 开化县锦新建筑材料有限公司 | A kind of Ceramic Composite water-permeable brick |
| CN111746064A (en) * | 2020-07-06 | 2020-10-09 | 河南英煌匠新科技有限公司 | Permeable filtering sound insulation material, manufacturing method, tray, decorative brick and filtering equipment |
| CN112341087A (en) * | 2020-11-09 | 2021-02-09 | 樊曦 | Baking-free water permeable brick made of fine mud tailings and preparation method of baking-free water permeable brick |
-
2016
- 2016-02-02 CN CN201620105201.2U patent/CN205617180U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110304863A (en) * | 2019-05-22 | 2019-10-08 | 开化县锦新建筑材料有限公司 | A kind of Ceramic Composite water-permeable brick |
| CN111746064A (en) * | 2020-07-06 | 2020-10-09 | 河南英煌匠新科技有限公司 | Permeable filtering sound insulation material, manufacturing method, tray, decorative brick and filtering equipment |
| CN112341087A (en) * | 2020-11-09 | 2021-02-09 | 樊曦 | Baking-free water permeable brick made of fine mud tailings and preparation method of baking-free water permeable brick |
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