CN205616777U - Full -automatic ann device of plug - Google Patents
Full -automatic ann device of plug Download PDFInfo
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- CN205616777U CN205616777U CN201620328129.XU CN201620328129U CN205616777U CN 205616777 U CN205616777 U CN 205616777U CN 201620328129 U CN201620328129 U CN 201620328129U CN 205616777 U CN205616777 U CN 205616777U
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- plug
- annealed zone
- annealing
- annealed
- zone
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Abstract
The utility model provides a full -automatic ann device of plug, it makes the plug by in timely transportation to the structure of annealing, and every plug independently anneal operation and transportation are guaranteed to operate the full intelligence of every plug annealing operation, improve the degree of automation and the availability factor of whole equipment, avoid yin wendu too big simultaneously, to the injury of the person. Its characterized in that: independently anneal single optical fiber perform plug, time to application sensor and manipulator are realized every plug and are being waited for annealed zone, annealed zone, the three district position control in completion annealed zone and transfer, thermostatic control is 950 DEG C ~1100 DEG C in the annealed zone.
Description
Technical field
This utility model relates to the technical field that preform manufactures, and is specially a kind of plug and automatically moves back
The device of fire.
Background technology
Prior art is to reduce the number of bubbles in optical fiber prefabricated rod mandrel, and the stress within abatement reduces
The decay of optical fiber after wire drawing, optical fiber prefabricated rod mandrel is annealed in process of production.For improving equipment
Utilization rate, plug save bit by bit a collection of after, then carry out annealing operation, the circulation time of so indivedual plugs
Can be extended, the quickest circulation of plug.Take because of plug and belong to manual operation, anneal simultaneously
After optical fiber prefabricated rod mandrel, temperature is higher, and personnel just can take off, under production after needing to wait its cooling
A collection of plug, utilization rate of equipment and installations is the highest.
ZL201420768715.7 " a kind of metal annealing furnace ", several use ceramics weldering to describe use
The anneal chamber connect, the device of annealed metal material.Owing to being a kind of metal annealing furnace, the automatization of equipment
Degree is low, and it is difficult to ensure that the cleanliness factor of optical fiber prefabricated rod mandrel anneal environment.
ZL201410071044.3 " a kind of heavy caliber quartz ampoule method for annealing and annealing furnace ", introduces and uses rank
Ladder type heats up, the method and apparatus of annealing quartz ampoule.Due to single quartz ampoule of can only annealing, equipment every time
Inefficient, the automaticity of equipment is low simultaneously.
ZL200920247097.0 " high-efficient annealing equipment for quartz glass products ", introduces and uses horizontal separate chamber
The equipment of body annealing quartz product.The uncovered insulation of individual cavity, equipment energy consumption is the highest, for a long time after insulation,
Segmentation boiler tube can cause subsiding, deforming with the weight of annealing article due to self, and equipment life is difficult to ensure that,
Equipment does not possess automatization simultaneously.
Therefore, market is badly in need of one to carry out batch and in time optical fiber prefabricated rod mandrel is carried out and automatically
The annealing furnace that change degree is high.
Summary of the invention
For the problems referred to above, this utility model provides the device of a kind of plug Full-automatic anneal, and it makes
Plug is transported in annealed structure in time, and each plug independently carries out annealing operation and transhipment, it is ensured that right
The full intelligent operation of each plug annealing operation, improves automaticity and the service efficiency of integral device,
Avoid because temperature is excessive, the injury to the person simultaneously.
A kind of device of plug Full-automatic anneal, it is characterised in that: what it included sequentially arranging etc. is to be annealed
District, annealed zone, complete annealed zone, described wait annealed zone, complete annealed zone and be specially prefabricated rod mandrel
Storage rack, is respectively arranged with independent placing trough in prefabricated rod mandrel storage rack, wait each of annealed zone
The bottom of placing trough is provided with the first weight sensor, and the bottom of each placing trough completing annealed zone is arranged
Having the second weight sensor, each first weight sensor, the second weight sensor are to there being respective volume
Number, described annealed zone is specially annealing furnace, and the upper surface of described annealing furnace is disposed with into the indent of array-like
Annealing chamber, its also include cover wait annealed zone, annealed zone, complete annealed zone machinery driving
Frame, described machinery driving frame is positioned at and waits annealed zone, annealed zone, completes the surface of annealed zone, described
Machinery driving frame connects has mechanical hand, described mechanical hand to be used for clamping plug and transporting, described mechanical hand,
Weight sensor, annealing furnace are external to center switch board, the storage inside list of described center switch board respectively
Unit records the coordinate corresponding to each numbering the first weight sensor, the second weight sensor and array-like
Each indent annealing chamber respective coordinates, described center switch board records each annealing chamber pair simultaneously
The annealing time of plug, described annealing furnace keeps constant temperature.
It is provided with electric magnet in being further characterized by described mechanical hand, the lower end of described mechanical hand is
Clamping jaw structure, is provided with sensor in described clamping jaw structure, described clamping jaw structure is under the effect of electric magnet
For clamping the plug caudal peduncle of plug；
The surface of each described annealing chamber be coated with can the upper cover plate of folding, described upper cover plate is by a pair
Cover plate combination is formed, and the opposite sides of described cover plate is provided with adhesive plate, and one end of described adhesive plate leads to respectively
Crossing axle to be connected to support seat, described support seat is positioned at the side location arrangements of described annealing chamber, and upper cover plate is protected
Card annealing chamber is isolated with external environment, it is to avoid heat scatters and disappears and falls into foreign body；
After paired described adhesive plate closing, its medium position leaves and dodges hole, described in dodge hole for placing
Exposing to the plug caudal peduncle of described annealing chamber, the plug caudal peduncle exposed is easy to the clamping of mechanical hand；
The furnace interior constant temperature 950 DEG C～1100 DEG C of described annealing furnace during annealing work.
A kind of method of plug Full-automatic anneal, it is characterised in that: single optical fiber prefabricated rod mandrel is independent
Annealing, timing, and use sensor and mechanical hand, it is achieved each plug wait annealed zone, annealed zone,
Complete three zone position in annealed zone to control and transfer, in described annealed zone thermostatic control at 950 DEG C～
1100℃。
It is further characterized by
Use driving gripper of manipulator coring rod so that plug is waiting annealed zone, annealed zone, completing annealing
Three, district zone position shifts, and eliminates the high temperature injury to personnel, improves the utilization rate of equipment；
Wait annealed zone, complete the region corresponding to annealed zone and be provided with multiple independent placing trough, each groove
The bottom of body is provided with weight sensor, is provided with multiple independent quartz annealing chamber, weight in annealed zone
Whether sensor is empty for sensing the placing trough of correspondence, and plug is positioned over the sky of correspondence by driving mechanical hand
Placing trough in, driving mechanical hand by plug from wait annealed zone be positioned over correspondence quartz annealing chamber after,
The numbering of system this quartz annealing chamber of record and placement initial time, after default annealing time to be achieved, OK
Plug is taken out from quartz annealing chamber and plug has been transported to the empty placement of annealed zone by car mechanical hand
Cooling in groove；
Default annealing time is 8～15 hours, determines precise time with specific reference to practical situation.
Use after such scheme, single optical fiber prefabricated rod mandrel is independently annealed, timing, and use sensing
Device and mechanical hand, it is achieved each plug is waiting annealed zone, annealed zone, completing three, annealed zone zone position
Controlling and transfer, in annealed zone, thermostatic control is at 950 DEG C～1100 DEG C, and it makes plug be transported in time
In annealed structure, each plug independently carries out annealing operation and transhipment, it is ensured that to each plug annealing operation
Full intelligent operation, improve the automaticity of integral device and service efficiency, avoid because of temperature mistake simultaneously
Greatly, the injury to the person.
Accompanying drawing explanation
Fig. 1 is front view structural representation of the present utility model；
Fig. 2 is top view structural representation of the present utility model；
Fig. 3 is that mechanical hand master of the present utility model regards enlarged drawing；
Fig. 4 is that the vertical view of the upper cover plate being under open mode of the present utility model regards enlarged drawing；
In figure, the title corresponding to sequence number is as follows:
Center switch board 1, mechanical hand 2, machinery driving frame the 3, first weight sensor 4, etc. to be annealed
District 5, plug to be annealed 6, plug caudal peduncle 7, annealing chamber 8, annealed zone 9, complete annealed zone 10,
Annealing mandrel 11 second weight sensor 12, support seat 13, upper cover plate 14, cover plate 15, adhesive plate 16,
Sensor 17, dodge hole 18, clamping jaw structure 19.
Detailed description of the invention
The device of a kind of plug Full-automatic anneal, is shown in Fig. 1～Fig. 4: what it included sequentially arranging etc. is to be annealed
District 5, annealed zone 9, complete annealed zone 10, wait annealed zone 5, to complete annealed zone 10 the most prefabricated
Rod mandrel storage rack, is respectively arranged with independent placing trough in prefabricated rod mandrel storage rack, wait annealed zone 5
The bottom of each placing trough be provided with the first weight sensor 4, complete each placing trough of annealed zone 10
Bottom be provided with the second weight sensor 12, each first weight sensor the 4, second weight sensor
12 pairs should have respective numbering, annealed zone 9 to be specially annealing furnace, and the upper surface of annealing furnace is disposed with into battle array
The annealing chamber 8 of the indent of column-shaped, it also includes covering and waits annealed zone 5, annealed zone 9, completes to move back
The mechanical driving frame 3 of flame range 10, machinery driving frame 3 is positioned at wait annealed zone 5, annealed zone 9, completes to move back
The surface of flame range 10, machinery driving frame 3 connects has mechanical hand 2, mechanical hand 2 to be used for clamping plug also
Transhipment, mechanical hand the 2, first weight sensor the 4, second weight sensor 12, annealing furnace are external to respectively
Center switch board 1, the internal storage unit of center switch board 1 record each numbering the first weight sensor 4,
Coordinate corresponding to second weight sensor 12 and the corresponding seat of each indent annealing chamber 8 of array-like
Mark, center switch board 1 records each annealing chamber 8 annealing time to plug simultaneously, and annealing furnace keeps
Constant temperature.
Being provided with electric magnet in mechanical hand 2, the lower end of mechanical hand 2 is clamping jaw structure 19, clamping jaw structure 19
Inside being provided with sensor 17, clamping jaw structure 19 is used for clamping the plug caudal peduncle of plug under the effect of electric magnet
7；
The surface of each annealing chamber 8 be coated with can the upper cover plate 14 of folding, upper cover plate 14 is by a pair lid
Plate 15 combination is formed, and the opposite sides of cover plate 15 is provided with adhesive plate 16, and one end of adhesive plate 16 leads to respectively
Cross axle to be connected to support seat 13, support seat 13 and be positioned at the side location arrangements of annealing chamber 8, upper cover plate 14
Ensure that annealing chamber 8 is isolated with external environment, it is to avoid heat scatters and disappears and falls into foreign body；
After paired adhesive plate 16 Guan Bi, its medium position leaves and dodges hole 18, dodges hole 18 for placing
Exposing to the plug caudal peduncle 7 of annealing chamber 8, the plug caudal peduncle 7 exposed is easy to the clamping of mechanical hand 2；
The furnace interior constant temperature 950 DEG C～1100 DEG C of annealing furnace during annealing work.
The embodiment of its concrete operations is as follows: plug 6 to be annealed is put into and waits that the plug of annealed zone 5 is deposited
After frame, center switch board 1, by the first weight sensor 4 on plug storage rack, can navigate to this root core
Rod, in the position of plug storage rack storage, is positioned at the annealing chamber of array-like simultaneously according to plug formerly
Situation determines room, annealed zone coordinate, and center switch board 1 controls mechanical hand 2 at two-direction road frame 3
On move to the top of plug 6 to be annealed, mechanical hand 2 is opened, with 50mm/min's～200mm/min
Speed slowly declines, and when the sensor 17 in mechanical hand detects object, plug caudal peduncle 7 has been enter into machine
In tool hands 2, mechanical hand 2 stops after declining 5cm～10cm again, and the electric magnet within mechanical hand 2 is passed through
Power supply, mechanical hand 2 closes, and now mechanical hand 2 captures plug 6 to be annealed pan-up to peak,
Two-direction road frame 3 moves to above the room of annealed zone 9.
After plug 6 to be annealed moves to above the room of annealed zone 9, the upper cover plate 14 in room is opened, machine
Plug 6 to be annealed with the speed of 30mm/min～100mm/min, is slowly decreased to certain height by tool hands 2
Stopping after degree, upper cover plate 14 is closed, and adhesive plate 16 is passed through power supply adhesive under the drive of electric magnet, folder
Living plug 6 to be annealed, mechanical hand 2 cuts off internal electromagnet power supply, unclamps plug 6 to be annealed, moves to treat
Seat in the plane is put.
Plug 6 to be annealed is annealed 8 hours～15 hours in annealing chamber 8, center switch board 1 record
The annealing time of this plug.
After annealing time terminates, center switch board 1 passes according to the second weight completed below annealed zone 10
The information of sensor 12, it is judged that room coordinate, controls the mechanical hand 2 annealing mandrel 11 to annealed zone 9 afterwards
Top, stops after dropping to certain height, catches annealing mandrel 11, adhesive plate 16 to cut off the electricity supply, on
Cover plate 14 is opened, mechanical hand 2 together with annealing mandrel 11 with the speed of 20mm/min～200mm/min
Proposing the annealing chamber 8 top to annealed zone 9, upper cover plate 14 is closed.Annealing mandrel 11 is by mechanical hand 2
Capture, two-direction road frame 3 has moved on on annealed zone 10, with 50mm/min～200mm/min speed
Degree has put into the plug storage rack of annealed zone 10, when bottom weight sensor 12 detects weight change
Time, stop declining.Mechanical hand 2 unclamps annealing mandrel 11, moves to position of readiness, and whole annealing operation is complete
Become.
Whole device uses multiple weight, position sensor, and whole equipment is formed an Internet of Things, core
Rod carries out three-dimensional coordinate location, equipment full automation；Use driving gripper of manipulator coring rod, eliminate height
The temperature injury to personnel, improves the utilization rate of equipment；Single cavity is independently annealed, independent timing, makes
The circulation time of optical fiber prefabricated rod mandrel is substantially reduced, and effectively improves exploitation speed, reduces list
The energy consumption of position yield；Annealing furnace thermostatic control is at 950-1100 DEG C, and the stability of equipment, life-span are carried
High.
A kind of method of plug Full-automatic anneal: single optical fiber prefabricated rod mandrel is independently annealed, timing,
And using sensor and mechanical hand, it is achieved each plug is waiting annealed zone, annealed zone, is completing annealed zone
Three zone position control and transfer, and in annealed zone, thermostatic control is at 950 DEG C～1100 DEG C.
Use driving gripper of manipulator coring rod so that plug is waiting annealed zone, annealed zone, completing annealing
Three, district zone position shifts, and eliminates the high temperature injury to personnel, improves the utilization rate of equipment；
Wait annealed zone, complete the region corresponding to annealed zone and be provided with multiple independent placing trough, each groove
The bottom of body is provided with weight sensor, is provided with multiple independent quartz annealing chamber, weight in annealed zone
Whether sensor is empty for sensing the placing trough of correspondence, and plug is positioned over the sky of correspondence by driving mechanical hand
Placing trough in, driving mechanical hand by plug from wait annealed zone be positioned over correspondence quartz annealing chamber after,
The numbering of system this quartz annealing chamber of record and placement initial time, after default annealing time to be achieved, OK
Plug is taken out from quartz annealing chamber and plug has been transported to the empty placement of annealed zone by car mechanical hand
Cooling in groove, default annealing time is 8 hours～15 hours, when determining accurate with specific reference to practical situation
Between.
Above specific embodiment of the utility model is described in detail, but content has been only this practicality newly
The preferred embodiment that type is created, it is impossible to be considered for limiting the practical range that this utility model is created.All
Create, according to this utility model, impartial change and the improvement etc. that application range is made, all should still belong to this practicality
Within novel patent covering scope.
Claims (5)
1. the device of a plug Full-automatic anneal, it is characterised in that: it includes that the wait sequentially arranged is moved back
Flame range, annealed zone, complete annealed zone, described wait annealed zone, complete annealed zone and be specially preform core
Rod storage rack, is respectively arranged with independent placing trough in prefabricated rod mandrel storage rack, wait the every of annealed zone
The bottom of individual placing trough is provided with the first weight sensor, and the bottom of each placing trough completing annealed zone sets
Being equipped with the second weight sensor, each first weight sensor, the second weight sensor are respective to having
Numbering, described annealed zone is specially annealing furnace, and the upper surface of described annealing furnace is disposed with into the interior of array-like
Recessed annealing chamber, it also includes to cover and waits annealed zone, annealed zone, completes the mechanical row of annealed zone
Vehicle frame, described machinery driving frame is positioned at and waits annealed zone, annealed zone, completes the surface of annealed zone, institute
Stating machinery driving frame connection has mechanical hand, described mechanical hand to be used for clamping plug and transporting, described mechanical hand,
Weight sensor, annealing furnace are external to center switch board, the storage inside list of described center switch board respectively
Unit records the coordinate corresponding to each numbering the first weight sensor, the second weight sensor and array-like
Each indent annealing chamber respective coordinates, described center switch board records each annealing chamber pair simultaneously
The annealing time of plug, described annealing furnace keeps constant temperature.
The device of a kind of plug Full-automatic anneal the most as claimed in claim 1, it is characterised in that: described
Being provided with electric magnet in mechanical hand, the lower end of described mechanical hand is clamping jaw structure, sets in described clamping jaw structure
Being equipped with sensor, described clamping jaw structure is used for clamping the plug caudal peduncle of plug under the effect of electric magnet.
The device of a kind of plug Full-automatic anneal the most as claimed in claim 1, it is characterised in that: each
The surface of described annealing chamber be coated with can the upper cover plate of folding, described upper cover plate is by a pair cover plate combination
Being formed, the opposite sides of described cover plate is provided with adhesive plate, and one end of described adhesive plate is connected to by axle respectively
Supporting seat, described support seat is positioned at the side location arrangements of described annealing chamber.
The device of a kind of plug Full-automatic anneal the most as claimed in claim 3, it is characterised in that: in pairs
Described adhesive plate closing after its medium position leave and dodge hole, described in dodge hole and expose to institute for placing
State the plug caudal peduncle of annealing chamber.
The device of a kind of plug Full-automatic anneal the most as claimed in claim 1, it is characterised in that: annealing
The furnace interior constant temperature of described annealing furnace 950 DEG C～1100 DEG C during work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620328129.XU CN205616777U (en) | 2016-04-19 | 2016-04-19 | Full -automatic ann device of plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620328129.XU CN205616777U (en) | 2016-04-19 | 2016-04-19 | Full -automatic ann device of plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205616777U true CN205616777U (en) | 2016-10-05 |
Family
ID=57026896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620328129.XU Withdrawn - After Issue CN205616777U (en) | 2016-04-19 | 2016-04-19 | Full -automatic ann device of plug |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205616777U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105884181A (en) * | 2016-04-19 | 2016-08-24 | 江苏亨通光导新材料有限公司 | Method and device for full-automatic annealing of mandrels |
-
2016
- 2016-04-19 CN CN201620328129.XU patent/CN205616777U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105884181A (en) * | 2016-04-19 | 2016-08-24 | 江苏亨通光导新材料有限公司 | Method and device for full-automatic annealing of mandrels |
| CN105884181B (en) * | 2016-04-19 | 2018-10-30 | 江苏亨通光导新材料有限公司 | A kind of method and apparatus of plug Full-automatic anneal |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161005 Effective date of abandoning: 20181030 |
|
| AV01 | Patent right actively abandoned |