CN205613964U - Automatic upset system of material - Google Patents
Automatic upset system of material Download PDFInfo
- Publication number
- CN205613964U CN205613964U CN201620328841.XU CN201620328841U CN205613964U CN 205613964 U CN205613964 U CN 205613964U CN 201620328841 U CN201620328841 U CN 201620328841U CN 205613964 U CN205613964 U CN 205613964U
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- CN
- China
- Prior art keywords
- cylinder
- switch
- mounting seat
- automatic turning
- drum shaft
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Abstract
The utility model provides an automatic upset system of material, including a bed frame, a clamping mechanism, a power unit and a control mechanism, power unit install in clamping mechanism's both ends, clamping mechanism passes through power unit connect in on the bed frame, control mechanism respectively with clamping mechanism reaches power unit connects, be used for with after pressing from both sides tightly, the interior material of clamping mechanism overturns. This automatic upset system of material's simple structure, convenient operation fixes automatic upset system of material in the bed frame, and operating personnel operates corotation outside the bed frame or material upset operation is accomplished to the reversal button to ensure operating personnel safety, the material upset operation that needs two people to accomplish in 20 minutes originally, now as long as just can accomplish the material operation of overturning alone in 1 minute, the utility model has the advantages of simple structure, convenient operation can save time, use manpower sparingly and improve work efficiency.
Description
Technical field
This utility model relates to a kind of material automatic turning system.
Background technology
Due to material (metal plate part) be two sides can, but mould can only be to its of material when producing
Middle one side operates, so mould need to determine the need for when producing overturning material as requested,
Complete the production on material two sides.Routine use material upset at present is all to realize upset, material with driving
Can rock when upset, the operating personnel below car in row and surrounding enviroment can be existed potential safety hazard, and
Danger easily occurs.Needing two people operation simultaneously when operation driving, this has resulted in manpower waste,
Librarian use rate is low.
Summary of the invention
The technical problems to be solved in the utility model, is to provide a kind of material automatic turning system, this reality
By novel simple in construction, easy to operate, can time-consuming, saving manpower and raising work efficiency.
This utility model is achieved in that
A kind of material automatic turning system, including a pedestal, a clamp system, an actuating unit and
Controlling organization, described actuating unit is installed on the two ends of described clamp system, and described clamp system passes through institute
State actuating unit to be connected on described pedestal, described controlling organization respectively with described clamp system and described dynamic
Force mechanisms connects, and overturns after being clamped by the material in described clamp system.
Further, described clamp system includes a pressure strip, a material frame, two cylinder mounting plates, extremely
Few two cylinders and at least two cylinder connector mounting seats, described pressure strip is located in described material frame, described
Cylinder mounting plate is symmetrically distributed in the top of described material frame, and the joint of described cylinder is pacified through described cylinder
Dress plate, and be fixed on described pressure strip by described cylinder connector mounting seat, the both sides of described material frame
Being provided with described actuating unit, described cylinder is connected to described controlling organization by trachea.
Further, described clamp system also includes at least two linear guide poles and at least two linear guide poles peace
Dress seat, described linear guide poles passes described material frame, and is fixed on institute by described linear guide poles mounting seat
State on pressure strip.
Further, described pressure strip is steel plate.
Further, described actuating unit includes a motor, two sprocket wheels, a chain, two rotating disks and extremely
Few four cylinder groups, the top and bottom of described pedestal is symmetrically distributed with at least four cylinder pedestals, described cylinder
Group is fixed on described cylinder pedestal, and described cylinder group is fixedly connected on the both sides of described rotating disk, two institutes
Stating rotating disk and be separately mounted to the both sides of described clamp system, any one described rotating disk is solid by sprocket wheel described in
On described pedestal, another described sprocket wheel is installed on described motor, and sprocket wheel described in two passes through described chain
Bar is attached, and described motor is connected to described controlling organization.
Further, described cylinder group includes two cylinders, a drum shaft, a roller bearings, two drum shafts
Mounting seat under upper mounting seat and two drum shafts, described roller bearings is sheathed on described drum shaft, described
Drum sleeve is located on described roller bearings, and described drum shaft installs flap under mounting seat and described drum shaft
Closing, be respectively arranged in the two ends of described drum shaft, the side of described rotating disk is arranged in described in two between cylinder,
Described drum shaft is fixed on described by mounting seat on described drum shaft with mounting seat under described drum shaft
On cylinder pedestal.
Further, described controlling organization include a pneumatic control valve, one rise switch, one decline switch,
One PLC, one rotate forward switch, a reversal switch, a shutdown switch, at least one detector with
And a power supply, described pneumatic control valve switched with described clamp system, described rising respectively by trachea,
Described decline switchs and the connection of described source of the gas；Described PLC respectively with described actuating unit,
Described switch, described reversal switch and the described shutdown switch of rotating forward connects, and described detector is located at described
The relevant position of cylinder group, is used for controlling material upset and puts in place.
Further, the surface of described pedestal is provided with an operation dish, described rising switch, described decline
Switch, described switch, described reversal switch and the described shutdown switch of rotating forward are mounted on described operation dish
On.
Further, described pneumatic control valve is two-position five-way valve.
The utility model has the advantage of: the simple in construction of this material automatic turning system, easy to operate,
Material automatic turning system being fixed in pedestal, operator operate rotating forward outside pedestal or reversion is pressed
Button has carried out material upset operation, to guarantee operator safety, original needs two people 20 minutes complete
The material upset operation become, as long as a people just can complete material upset operation, this practicality for 1 minute now
Novel simple in construction, easy to operate, can time-consuming, saving manpower and raising work efficiency.
Accompanying drawing explanation
This utility model is further described the most in conjunction with the embodiments.
Fig. 1 is the axonometric chart of this utility model a kind of material automatic turning system.
Fig. 2 is the front view of this utility model a kind of material automatic turning system.
Fig. 3 is that the structure of motor, sprocket wheel and the chain of this utility model a kind of material automatic turning system is shown
It is intended to.
Fig. 4 is the structural representation of the roller group of this utility model a kind of material automatic turning system.
Fig. 5 is the pneumatic diagram of the pneumatic control valve of this utility model a kind of material automatic turning system.
Fig. 6 is the connection diagram of the PLC of this utility model a kind of material automatic turning system.
In figure: 1-pedestal, 11-cylinder pedestal, 12-operation dish, 2-clamp system, 21-pressure strip, 22-
Material frame, 23-cylinder mounting plate, 24-cylinder, 25-cylinder connector mounting seat, 26-linear guide poles, 27-
Linear guide poles mounting seat, 3-actuating unit, 31-motor, 32-sprocket wheel, 33-chain, 34-rotating disk, 35-
Mounting seat, 355-on cylinder group, 351-cylinder, 352-drum shaft, 353-roller bearings, 354-drum shaft
Mounting seat under drum shaft, 4-controlling organization, 41-pneumatic control valve, 42-rise switch, 43-declines switch,
44-PLC controller, 45-rotate forward switch, 46-reversal switch, 47-shutdown switch, 48-detector.
Detailed description of the invention
Below in conjunction with specific embodiment, this utility model is further detailed, but this practicality is new
The structure of type is not limited only to this embodiment.
In the present embodiment, the number arranging cylinder is 4, the number of cylinder connector mounting seat is 4, straight line
The number of guide pillar is 4, the number of linear guide poles mounting seat is 4, the number of cylinder group is 4, cylinder base
The number of seat is 4.
Referring to shown in Fig. 1 to Fig. 6, a kind of material automatic turning system of the present utility model, including one
Pedestal 1, one clamp system 2, actuating unit 3 and a controlling organization 4, described actuating unit 3
Being installed on the two ends of described clamp system 2, described clamp system 2 is connected to by described actuating unit 3
On described pedestal 1, described controlling organization 4 respectively with described clamp system 2 and described actuating unit 3
Connect, overturn after the material in described clamp system 2 is clamped.
Specifically, described clamp system 2 includes that pressure strip 21, material frame 22, two cylinder is installed
Plate 23, four cylinder 24, four cylinder connector mounting seat 25, four linear guide poles 26 and four linear guide poles
Mounting seat 27, described pressure strip 21 is located in described material frame 22, and described cylinder mounting plate 23 is symmetrical
Being distributed in the top of described material frame 22, the joint of described cylinder 24 passes described cylinder mounting plate 23,
And be fixed on described pressure strip 21 by described cylinder connector mounting seat 25, described material frame 22
Both sides are provided with described actuating unit 3, and described cylinder 24 is connected to described controlling organization 4 by trachea,
The axial force making cylinder 24 be provided is dispersed on pressure strip 21 as far as possible, in order to avoid local pressure can be damaged
Bad material quality, compresses cylinder 24, thus compresses material by described pressure strip 21, anti-
Only when upset, material drops；Described linear guide poles 26 through described material frame 22, and by described directly
Line guide pillar mounting seat 27 is fixed on described pressure strip 21, during to avoid material to overturn, produces radial force
It is applied to cause on the pillar of cylinder 24 damage of cylinder 24, moreover it is possible to preferably lock described pressure strip
The position of 21；Described pressure strip 21 is steel plate, can strengthen support force during material upset；
Specifically, described actuating unit 3 includes 33, two turns of motor 31, two sprocket wheel 32, chain
Dish 34 and four cylinder groups 35, described cylinder group 35 includes two cylinder 351, drum shafts 352,
Mounting seat 355, described base under mounting seat 354 and two drum shafts on roller bearings 353, two drum shaft
The top and bottom of frame 1 is symmetrically distributed with four cylinder pedestals 11, and described cylinder group 35 is fixed on described rolling
On cylinder pedestal 11, and described cylinder group 35 is fixedly connected on the both sides of described rotating disk 34, turns described in two
Dish 34 is separately mounted to the both sides of described material frame 22, and any one described rotating disk 34 is by chain described in
Wheel 32 is fixed on described pedestal 1, and another described sprocket wheel 32 is installed on described motor 31, two institutes
Stating sprocket wheel 32 to be attached by described chain 33, described motor 1 is connected to described controlling organization 4；
Drive described sprocket wheel 32 to rotate by described motor 31, and then drive described rotating disk 34 to rotate,
So that described material frame 22 overturns；Described roller bearings 353 is sheathed on described drum shaft 352
On, described cylinder 351 is sheathed on described roller bearings 353, mounting seat 354 on described drum shaft
Cover with mounting seat 355 under described drum shaft, be respectively arranged in the two ends of described drum shaft 352, described
The side of rotating disk 34 is arranged in described in two between cylinder 351, by mounting seat 354 on described drum shaft
With mounting seat 355 under described drum shaft, described drum shaft 352 is fixed on described cylinder pedestal 11；
The purpose of described cylinder group 35 is to be fixed on described pedestal 1 by described rotating disk 34 so that described
Rotating disk 34 will not sideslip；
Specifically, described controlling organization 4 includes that a pneumatic control valve 41, rises switch 42, once
Fall switch 43, PLC 44, rotates forward switch 45, reversal switch 46, and stops opening
Closing 47, at least one detector 48 and a source of the gas 49, described pneumatic control valve 41 is two-position five-way valve；
First through hole of described pneumatic control valve 41 is connected by an interface of cylinder 24 described in trachea and four, institute
The second through hole stating pneumatic control valve 41 is connected by another interface of cylinder 24 described in trachea and four, institute
The third through-hole stating pneumatic control valve 41 is connected with the described switch 42 that rises by trachea, described pneumatic control
The fifth hole of valve 41 processed is connected with the described switch 43 that declines by trachea, described pneumatic control valve 41
The 7th through hole be connected with described source of the gas 49 by trachea, the fourth hole of described pneumatic control valve 41 and
What part the clematis stem hole of described pneumatic control valve 41 does not take over；Described PLC 44 respectively with
Described motor 31, described rotating forward switch 45, described reversal switch 46 and described shutdown switch 47 are even
Connecing, described detector is located at the relevant position of described cylinder group, is used for controlling material upset and puts in place；Whole
Described controlling organization 4 is for controlling the clamping of material and upset；
Specifically, the surface of described pedestal 1 is provided with an operation dish 12, described rising switch 42, institute
State decline switch 43, described rotating forward switch 45, described reversal switch 46 and described shutdown switch 47
It is mounted on described operation dish 12.
Operation principle of the present utility model is as follows:
Position in material fork truck is put into material automatic turning system, then by operation dish
" decline switch " and make cylinder decline clamping material, then by " rotating forward switch " or " reversal switch "
Realizing material upset, material upset makes motor stop start after automatically touching detector after putting in place, then presses
" shutdown switch " button in operation dish manually stops, and material has overturn material just can be with fork
Fork goes out to carry out production operation.
In sum, advantage of the present utility model is as follows:
The simple in construction of this material automatic turning system, easy to operate, material automatic turning system is fixed
In pedestal, operator operate rotating forward outside pedestal or reversion button has carried out material upset and made
Industry, to guarantee operator safety, the original material needing two people to complete for 20 minutes upset operation, existing
As long as material upset operation, simple in construction of the present utility model, operation within 1 minute, just can be completed a people
Convenient, can time-consuming, saving manpower and raising work efficiency.
Although the foregoing describing detailed description of the invention of the present utility model, but it is familiar with the skill of the art
Art personnel should be appreciated that our described specific embodiment is merely exemplary rather than for right
The restriction of scope of the present utility model, those of ordinary skill in the art are according to spirit of the present utility model
The modification of the equivalence made and change, all should contain of the present utility model claimed
In the range of.
Claims (9)
1. a material automatic turning system, it is characterised in that: include a pedestal, a clamp system,
One actuating unit and a controlling organization, described actuating unit is installed on the two ends of described clamp system, institute
Stating clamp system to be connected on described pedestal by described actuating unit, described controlling organization is respectively with described
Clamp system and described actuating unit connect, and turn over after being clamped by the material in described clamp system
Turn.
2. a kind of material automatic turning system as claimed in claim 1, it is characterised in that: described folder
Tight mechanism includes a pressure strip, a material frame, two cylinder mounting plates, at least two cylinders and at least two gas
Cylinder joint mounting seat, described pressure strip is located in described material frame, and described cylinder mounting plate is symmetrically distributed in
The top of described material frame, the joint of described cylinder passes described cylinder mounting plate, and by described cylinder
Joint mounting seat is fixed on described pressure strip, and the both sides of described material frame are provided with described actuating unit,
Described cylinder is connected to described controlling organization by trachea.
3. a kind of material automatic turning system as claimed in claim 2, it is characterised in that: described folder
Tight mechanism also includes at least two linear guide poles and at least two linear guide poles mounting seats, and described linear guide poles is worn
Cross described material frame, and be fixed on described pressure strip by described linear guide poles mounting seat.
4. a kind of material automatic turning system as claimed in claim 2, it is characterised in that: described pressure
Tight plate is steel plate.
5. a kind of material automatic turning system as claimed in claim 1, it is characterised in that: described dynamic
Force mechanisms includes a motor, two sprocket wheels, a chain, two rotating disks and at least four cylinder groups, described pedestal
Top and bottom be symmetrically distributed with at least four cylinder pedestals, described cylinder group is fixed on described cylinder pedestal
On, and described cylinder group is fixedly connected on the both sides of described rotating disk, rotating disk described in two is separately mounted to described
The both sides of clamp system, any one described rotating disk is fixed on described pedestal by sprocket wheel described in, another
Described sprocket wheel is installed on described motor, and sprocket wheel described in two is attached by described chain, described motor
It is connected to described controlling organization.
6. a kind of material automatic turning system as claimed in claim 5, it is characterised in that: described rolling
Cylinder group includes mounting seat and two drum shafts on two cylinders, a drum shaft, a roller bearings, two drum shafts
Lower mounting seat, described roller bearings is sheathed on described drum shaft, and described drum sleeve is located at described drum shaft
Holding, on described drum shaft, mounting seat covers with mounting seat under described drum shaft, is respectively arranged in described rolling
The two ends of cylinder axle, the side of described rotating disk is arranged in described in two between cylinder, by pacifying on described drum shaft
Described drum shaft is fixed on described cylinder pedestal by dress seat with mounting seat under described drum shaft.
7. a kind of material automatic turning system as claimed in claim 5, it is characterised in that: described control
Mechanism processed include a pneumatic control valve, one rise switch, one decline switch, a PLC, one
Rotate forward switch, a reversal switch, a shutdown switch, at least one detector and a source of the gas, described pneumatic
Control valve is switched with described clamp system, described rising respectively by trachea, described decline switchs and institute
State source of the gas to connect；Described PLC respectively with described actuating unit, described rotating forward switch, described
Reversal switch and described shutdown switch connect, and described detector is located at the relevant position of described cylinder group,
Put in place for controlling material upset.
8. a kind of material automatic turning system as claimed in claim 7, it is characterised in that: described base
The surface of frame is provided with an operation dish, described rising switch, described decline switch, described rotating forward switchs,
Described reversal switch and described shutdown switch are mounted on described operation dish.
9. a kind of material automatic turning system as claimed in claim 7, it is characterised in that: described gas
Brake control valve is two-position five-way valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620328841.XU CN205613964U (en) | 2016-04-19 | 2016-04-19 | Automatic upset system of material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620328841.XU CN205613964U (en) | 2016-04-19 | 2016-04-19 | Automatic upset system of material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205613964U true CN205613964U (en) | 2016-10-05 |
Family
ID=57027639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620328841.XU Expired - Fee Related CN205613964U (en) | 2016-04-19 | 2016-04-19 | Automatic upset system of material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205613964U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728581A (en) * | 2016-04-19 | 2016-07-06 | 东南（福建）汽车工业有限公司 | Automatic overturn system for materials |
-
2016
- 2016-04-19 CN CN201620328841.XU patent/CN205613964U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105728581A (en) * | 2016-04-19 | 2016-07-06 | 东南（福建）汽车工业有限公司 | Automatic overturn system for materials |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161005 Termination date: 20200419 |