CN205602612U - Transmission belt inner wire state detecting system - Google Patents

Transmission belt inner wire state detecting system Download PDF

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Publication number
CN205602612U
CN205602612U CN201620407111.9U CN201620407111U CN205602612U CN 205602612 U CN205602612 U CN 205602612U CN 201620407111 U CN201620407111 U CN 201620407111U CN 205602612 U CN205602612 U CN 205602612U
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CN
China
Prior art keywords
transmission belt
detection probe
magnetic striped
inner wire
belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620407111.9U
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Chinese (zh)
Inventor
贲奥然
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Nanjing Institute of Technology
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Nanjing Institute of Technology
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Filing date
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Application filed by Nanjing Institute of Technology filed Critical Nanjing Institute of Technology
Priority to CN201620407111.9U priority Critical patent/CN205602612U/en
Application granted granted Critical
Publication of CN205602612U publication Critical patent/CN205602612U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a detecting system, whether specifically speaking is one kind and is used for detection transmission belt inner wire to split and cracked system, including test probe and magnetic strip line, test probe sets up in the below of transmission belt, and the magnetic strip line sets up on the top layer of transmission belt, and the magnetic strip line on the transmission belt is shone perpendicularly in test probe's detection portion, and test probe is connected to the detection host computer through the probe transmission line, the detection host computer is connected to the PC in the monitor through wired or wireless mode on, the utility model discloses can effectively solve belt inner wire state and detect difficult problem, can in time send the early -warning singal to taking place the cracked belt of steel wire, the staff who lets at the monitor in time knows job site's the condition, in time deals with, avoids the emergence of important incident, has reduced the loss.

Description

A kind of transmission belt inner wire condition detecting system
Technical field
This utility model relates to a kind of detecting system, specifically, is a kind of for detecting the system whether transmission belt inner wire ruptures and rupture.
Background technology
Belt conveyor; it is the machinery without polar motion transmission material using belt; in industrial and mining establishment; such as coal-fired station, cement plant, coal mining enterprise etc.; it is often required to use belt conveyor; on this belt conveyor, the belt of motion has moved together with material the transmission work of material, but through often there will be the phenomenon of the steel wire fracture in belt and belt fracture after belt longtime running.This phenomenon itself can affect the ability of belt carrying material, is likely to result in the heavy damage to transmission system, causes heavy economic losses time serious.
Steel wire within belt is wrapped, and is manually not directly visible belt internal structure, it is impossible to observe that the state of inner wire has ruptured or will rupture.
Utility model content
The purpose of this utility model is to provide a kind of transmission belt inner wire condition detecting system, by the magnetic information on monitoring belt, and be analyzed, it is judged that whether belt there occurs phenomenon of rupture, if analysis result is to have had phenomenon of rupture, audible and visual alarm is proposed in time, and send remote information, allow the staff at Control Room understand the situation of working site in time, dispose in time, to realize repairing belt before there is significant trouble, reduce loss.
The technical scheme that this utility model discloses is a kind of transmission belt inner wire condition detecting system, including detection probe and magnetic striped, detection probe is arranged on the lower section of transmission belt, magnetic striped is arranged on the top layer of transmission belt, the probe portion vertical irradiation of detection probe magnetic striped on transmission belt, detection probe is connected to detect main frame by probe transmission line, detection main frame is by light crossing-signal, sound alarm subsystem, signal amplifier, a/d converter, CPU, data storage and program storage composition, detection main frame is connected on the PC in Control Room by the way of wired or wireless.
In the technical program, magnetic striped it is provided with on belt, when belt movement, each probe can detect the magnetic of magnetic striped, form signal, detection probe can detect the signal that these magnetic stripeds are formed, if the distance between magnetic striped there occurs change, illustrating that belt there occurs the phenomenon of fracture, detection probe also will find that the signal monitoring magnetic striped changes.The signal that detection probe is detected by detection main frame is analyzed, it is judged that the situation of fracture.The time occurred due to the signal that magnetic striped is oblique each magnetic head in time is different, when there is phenomenon of rupture in belt, owing to the state of belt changes, the figure of magnetic striped also can change, each signal also can change, after detection main frame judges to occur fracture to occur, light emitting diode is utilized to send interrupted red alarm optical signal, interrupted acoustic alarm optical signal is sent with loudspeaker, simultaneously by wired or wirelessly alarm signal is dealt on the PC in the Control Room of far-end, the display screen display fracture alarm of PC, the staff at Control Room is allowed to understand the situation of working site in time, dispose in time.
Further improvement of the utility model, is provided with base and is conveniently placed on level ground, be fixedly linked by spring support between detection probe and base below detection probe.
Further improvement of the utility model, magnetic striped is angularly disposed on transmission belt, and the width of magnetic striped is between 2-5cm, distance between magnetic striped is between 2-5cm, preferably, the width of magnetic striped is 3cm, and the distance between magnetic striped is 3cm.
Further improvement of the utility model, the quantity being positioned at the detection probe below transmission belt is arranged according to the width of transmission belt, the quantitative range 3-11 of detection probe.
The beneficial effects of the utility model: this utility model provides a kind of detecting system for detecting transmission belt inner wire state, the problem that can efficiently solve belt inner wire state-detection difficulty, in time the belt that steel wire fracture occurs can be sent early warning signal, the staff at Control Room is allowed to understand the situation of working site in time, dispose in time, avoid the generation of important safety accident, decrease loss.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is belt and the structural representation of detection probe in this utility model.
Fig. 3 is the structural representation detecting main frame in this utility model.
Fig. 4 is the signal schematic representation of the magnetic striped that in this utility model, detection probe detects.
Fig. 5 is testing process schematic diagram of the present utility model.
In figure, 1-conveyer driving shaft, 2-transmission belt, 201-magnetic striped, 3-transmits material, 4-transmits driven shaft, 5-detection probe, 6-spring support, 7-base, and 8-pops one's head in transmission line, 9-light crossing-signal, 10-sound alarm subsystem, 11-detects main frame, 12-transmission cable, 13-PC machine.
Detailed description of the invention
In order to deepen understanding of the present utility model, being described in further detail this utility model below in conjunction with drawings and Examples, this embodiment is only used for explaining this utility model, does not constitute protection domain of the present utility model and limits.
Embodiment: as depicted in figs. 1 and 2, belt conveyor includes conveyer driving shaft 1 and conveyer driven shaft 4, one of transmission belt 2 is fixed on conveyer driving shaft 1, and other end is fixed on conveyer driven shaft 4, and transmission material 3 is positioned at transmission belt 2 surface and is transmitted.
nullThe transmission belt 2 inner wire condition detecting system that this utility model discloses,Including detection probe 5 and magnetic striped 201,Detection probe 5 is arranged on the lower section of transmission belt 2,It is provided with base 7 below detection probe 5 to be conveniently placed on level ground,It is fixedly linked by spring support 6 between detection probe 5 and base 7,Magnetic striped 201 is arranged on the top layer of transmission belt 2,Magnetic striped 201 in angularly disposed on transmission belt 2,The width of magnetic striped 201 is between 2-5cm,Distance between magnetic striped 201 is between 2-5cm,Preferably,The width of magnetic striped 201 is 3cm,Distance between magnetic striped 201 is 3cm,The probe portion vertical irradiation of detection probe 5 magnetic striped 201 on transmission belt 2,The quantity being positioned at the detection probe 5 below transmission belt 2 is arranged according to the width of transmission belt 2,The quantitative range 3-11 of detection probe 5,In the present embodiment,The quantity of detection probe 5 is 7,Detection probe 5 is connected to detect main frame 11 by probe transmission line 8,Detection main frame 11 is connected on the PC 13 in Control Room by the way of wired or wireless,In the present embodiment,Detection main frame 11 passes through on the PC 13 that transmission cable 12 is connected in Control Room.
As it is shown on figure 3, detection main frame 11 is made up of light crossing-signal 9, sound alarm subsystem 10, signal amplifier, a/d converter, CPU, data storage and program storage.
As shown in Figure 4 and Figure 5, magnetic striped 201 it is provided with on belt, when belt movement, each probe can detect the magnetic of magnetic striped 201, form signal, detection probe 5 can detect the signal that these magnetic stripeds 201 are formed, if the distance between magnetic striped 201 there occurs change, illustrate that belt there occurs that the phenomenon of fracture, detection probe 5 also will find that the signal monitoring magnetic striped 201 changes.The signal that detection probe 5 is detected by detection main frame 11 is analyzed, it is judged that the situation of fracture.The time occurred due to the magnetic striped 201 signal in oblique each magnetic head in time is different, when there is phenomenon of rupture in belt, owing to the state of belt changes, the figure of magnetic striped 201 also can change, each signal also can change, after detection main frame 11 judges to occur fracture to occur, light emitting diode is utilized to send interrupted red alarm optical signal, interrupted acoustic alarm optical signal is sent with loudspeaker, simultaneously by PC 13 that is wired or that wirelessly alarm signal is dealt in the Control Room of far-end, the display screen display fracture alarm of PC 13, the staff at Control Room is allowed to understand the situation of working site in time, dispose in time.
Of the present utility model ultimate principle, principal character and advantage have more than been shown and described.Skilled person will appreciate that of the industry; this utility model is not restricted to the described embodiments; described in above-described embodiment and description, principle of the present utility model is simply described; on the premise of without departing from this utility model spirit and scope; this utility model also has various changes and modifications, in the range of these changes and improvements both fall within claimed this utility model.This utility model claims scope and is defined by appending claims and equivalent thereof.

Claims (5)

1. a transmission belt inner wire condition detecting system, it is characterized in that: include detection probe and magnetic striped, described detection probe is arranged on the lower section of transmission belt, described magnetic striped is arranged on the top layer of transmission belt, the probe portion vertical irradiation of described detection probe magnetic striped on described transmission belt, described detection probe is connected to described detection main frame by probe transmission line, described detection main frame is by light crossing-signal, sound alarm subsystem, signal amplifier, a/d converter, CPU, data storage and program storage composition, described detection main frame is connected on the PC in Control Room by the way of wired or wireless.
Transmission belt inner wire condition detecting system the most according to claim 1, it is characterised in that: it is provided with base below described detection probe and is conveniently placed on level ground, be fixedly linked by spring support between described detection probe and base.
Transmission belt inner wire condition detecting system the most according to claim 1 and 2, it is characterized in that: described magnetic striped is angularly disposed on transmission belt, the width of described magnetic striped is between 2-5cm, and the distance between described magnetic striped is between 2-5cm.
Transmission belt inner wire condition detecting system the most according to claim 3, it is characterised in that: the width of described magnetic striped is 3cm, and the distance between described magnetic striped is 3cm.
Transmission belt inner wire condition detecting system the most according to claim 4, it is characterised in that the quantity being positioned at the detection probe below transmission belt described in: is arranged according to the width of transmission belt, the quantitative range 3-11 of described detection probe.
CN201620407111.9U 2016-05-09 2016-05-09 Transmission belt inner wire state detecting system Expired - Fee Related CN205602612U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620407111.9U CN205602612U (en) 2016-05-09 2016-05-09 Transmission belt inner wire state detecting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620407111.9U CN205602612U (en) 2016-05-09 2016-05-09 Transmission belt inner wire state detecting system

Publications (1)

Publication Number Publication Date
CN205602612U true CN205602612U (en) 2016-09-28

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443477A (en) * 2016-12-26 2017-12-08 南通大学 Change steel wire method
CN109455464A (en) * 2018-12-25 2019-03-12 承德石油高等专科学校 A kind of long-distance transportation machine belt detection device for operation trouble and method
CN114084693A (en) * 2021-11-12 2022-02-25 中车长江运输设备集团有限公司 Control system of container truck operation station for multi-type combined transportation of containers

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107443477A (en) * 2016-12-26 2017-12-08 南通大学 Change steel wire method
CN109455464A (en) * 2018-12-25 2019-03-12 承德石油高等专科学校 A kind of long-distance transportation machine belt detection device for operation trouble and method
CN109455464B (en) * 2018-12-25 2023-11-24 承德石油高等专科学校 Belt operation fault detection device and method for long-distance conveyor
CN114084693A (en) * 2021-11-12 2022-02-25 中车长江运输设备集团有限公司 Control system of container truck operation station for multi-type combined transportation of containers

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160928

Termination date: 20170509