CN205601964U - Fine adjustment device for assembling front and rear suspensions of passenger car chassis - Google Patents
Fine adjustment device for assembling front and rear suspensions of passenger car chassis Download PDFInfo
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Abstract
本实用新型公开了一种客车底盘前后悬架装配微调装置,它包括底座、调节座和支撑部件,悬架支撑在支撑部件上;所述调节座的中部铰接在底座上,并且所述调节座和底座之间设置有可使悬架绕Z轴旋转的绕Z轴旋转驱动机构;所述支撑部件包括第一支撑组件、第二支撑组件和绕Y轴旋转支撑组件,悬架支撑在第一支撑组件和第二支撑组件上,悬架也支撑在绕Y轴旋转支撑组件上,Y轴旋转支撑组件安装在调节座上,当动作绕Y轴旋转支撑组件,所述悬架可绕Y轴旋转。本实用新型能够对客车底盘前后悬架的自由度进行微调,从而降低了工人操作难度,有利于提高产品的装配进度,提高生产效率。
The utility model discloses a front and rear suspension assembly fine-tuning device of a passenger car chassis, which comprises a base, an adjusting seat and a supporting part, the suspension is supported on the supporting part; the middle part of the adjusting seat is hinged on the base, and the adjusting seat There is a Z-axis rotation drive mechanism that can make the suspension rotate around the Z-axis between the base and the base; the support component includes a first support assembly, a second support assembly and a Y-axis rotation support assembly, and the suspension is supported on the first On the support assembly and the second support assembly, the suspension is also supported on the support assembly that rotates around the Y axis. The Y axis rotation support assembly is installed on the adjustment seat. When the action rotates the support assembly around the Y axis, the suspension can rotate around the Y axis. rotate. The utility model can fine-tune the degree of freedom of the front and rear suspensions of the passenger car chassis, thereby reducing the difficulty of workers' operation, helping to improve the assembly progress of products and improve production efficiency.
Description
技术领域 technical field
本实用新型涉及一种客车底盘前后悬架装配微调装置。 The utility model relates to a fine-tuning device for assembly of front and rear suspensions of a passenger car chassis.
背景技术 Background technique
目前,在客车装配新工艺中:车身焊装时将车架总成与左右侧围总成、顶盖骨架总成和前后围总成一起组焊形成一个完整的六面体,涂装结束后进入底盘装配线按照全承载车身装配方式进行装配。把底盘的前悬架总成、后悬架总成、发动机总成和油、气管路形成独立的单元进行预装。这样各个单元的装配可以实现平行作业,大大缩短整车在线的装配时间,提高了生产效率。 At present, in the new process of passenger car assembly: when the body is welded, the frame assembly, the left and right side panel assemblies, the roof frame assembly and the front and rear panel assemblies are assembled and welded together to form a complete hexahedron, which enters the chassis after painting The assembly line is assembled according to the full load body assembly method. The front suspension assembly, rear suspension assembly, engine assembly and oil and gas pipelines of the chassis are formed into independent units for pre-assembly. In this way, the assembly of each unit can realize parallel operation, which greatly shortens the assembly time of the whole vehicle online and improves the production efficiency.
在底盘装配的三个总成中,前、后悬架总成安装为该装配线的操作难点之一。由于不同于非承载式装配,前、后悬架总成模块预先装配完成,其重量较大,难以用人力来进行装配定位,所以必须借助移动小车、举升装置。但是这些装置的定位精度不能得到保障,操作者需要花费较大的精力进行微调。 Among the three assemblies of the chassis assembly, the installation of the front and rear suspension assemblies is one of the difficult points in the operation of the assembly line. Because it is different from non-load-bearing assembly, the front and rear suspension assembly modules are pre-assembled, and their weight is relatively large, so it is difficult to use manpower for assembly and positioning, so a mobile trolley and a lifting device must be used. However, the positioning accuracy of these devices cannot be guaranteed, and the operator needs to spend a lot of energy on fine-tuning.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是克服现有技术的缺陷,提供一种客车底盘前后悬架装配微调装置,它能够对客车底盘前后悬架的自由度进行微调,从而降低了工人操作难度,有利于提高产品的装配进度,提高生产效率。 The technical problem to be solved by the utility model is to overcome the defects of the prior art, and provide a fine-tuning device for assembly of the front and rear suspensions of the bus chassis, which can fine-tune the degrees of freedom of the front and rear suspensions of the bus chassis, thereby reducing the difficulty of workers' operation, and It is beneficial to improve the assembly progress of products and improve production efficiency.
为了解决上述技术问题,本实用新型的技术方案是:一种客车底盘前后悬架装配微调装置,它包括底座、调节座和支撑部件,悬架支撑在支撑部件上;其中, In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a fine-tuning device for assembly of front and rear suspensions of a passenger car chassis, which includes a base, an adjustment seat and a supporting part, and the suspension is supported on the supporting part; wherein,
所述调节座的中部铰接在底座上,并且所述调节座和底座之间设置有可使悬架绕Z轴旋转的绕Z轴旋转驱动机构; The middle part of the adjustment seat is hinged on the base, and a Z-axis rotation drive mechanism is provided between the adjustment seat and the base to allow the suspension to rotate around the Z-axis;
所述支撑部件包括第一支撑组件、第二支撑组件和绕Y轴旋转支撑组件,悬架支撑在第一支撑组件和第二支撑组件上,悬架也支撑在绕Y轴旋转支撑组件上,Y轴旋转支撑组件安装在调节座上,当动作绕Y轴旋转支撑组件,所述悬架可绕Y轴旋转;所述第二支撑组件安装在调节座的一端部,所述第一支撑组件被限位在调节座的另一端部内,并且所述第一支撑组件可在调节座上Z向移动,所述第一支撑组件和调节座之间设置有使第一支撑组件在调节座上Z向移动的绕X轴旋转驱动机构,当所述绕X轴旋转驱动机构动作时,所述悬架可绕X轴旋转。 The support component includes a first support component, a second support component and a support component that rotates around the Y axis, the suspension is supported on the first support component and the second support component, and the suspension is also supported on the support component that rotates around the Y axis, The Y-axis rotation support assembly is installed on the adjustment seat, when the action rotates the support assembly around the Y-axis, the suspension can rotate around the Y-axis; the second support assembly is installed at one end of the adjustment seat, and the first support assembly It is limited in the other end of the adjustment seat, and the first support assembly can move in the Z direction on the adjustment seat, and a device is arranged between the first support assembly and the adjustment seat to make the first support assembly Z on the adjustment seat. The moving drive mechanism rotates around the X axis. When the drive mechanism rotates around the X axis, the suspension can rotate around the X axis.
进一步提供了一种绕Z轴旋转驱动机构的具体结构,所述绕Z轴旋转驱动机构具有 绕Z轴旋转件,所述绕Z轴旋转件通过螺纹与所述底座连接,所述绕Z轴旋转件的端头抵在所述调节座的端部上,通过旋拧所述绕Z轴旋转件使所述悬架绕Z轴旋转。 Further provided is a specific structure of a drive mechanism for rotating around the Z axis, the driving mechanism for rotating around the Z axis has a rotating member around the Z axis, the rotating member around the Z axis is connected to the base through threads, and the rotating member around the Z axis The end of the rotating member abuts against the end of the adjusting seat, and the suspension is rotated around the Z axis by screwing the rotating member around the Z axis.
进一步提供了一种绕X轴旋转驱动机构的具体结构,所述绕X轴旋转驱动机构具有绕X轴旋转件,所述绕X轴旋转件通过螺纹与所述调节座连接,所述绕X轴旋转件的端头抵在所述第一支撑组件上,通过旋拧所述绕X轴旋转件使所述悬架绕X轴旋转。 Further provided is a specific structure of a driving mechanism that rotates around the X axis. The driving mechanism that rotates around the X axis has a rotating member that rotates around the X axis. The end of the shaft rotating member abuts against the first support assembly, and the suspension is rotated around the X axis by screwing the rotating member around the X axis.
进一步提供了一种绕Y轴旋转支撑组件的具体结构,所述绕Y轴旋转支撑组件包括两个绕Y轴调节组件,两个绕Y轴调节组件均安装在调节座上,并且两个绕Y轴调节组件分别位于第一支撑组件或第二支撑组件的两侧,所述绕Y轴调节组件包括调节螺钉和固定板,调节螺钉与相对应的固定板通过螺纹连接,并且所述调节螺钉的钉头抵在悬架上,通过旋拧两个调节螺钉来调节悬架绕Y轴旋转的位置。 Further provided is a specific structure of a support assembly rotating around the Y axis, the support assembly rotating around the Y axis includes two adjustment assemblies around the Y axis, the two adjustment assemblies around the Y axis are installed on the adjustment seat, and the two around the Y axis The Y-axis adjustment assembly is respectively located on both sides of the first support assembly or the second support assembly. The adjustment assembly around the Y-axis includes an adjustment screw and a fixing plate. The adjustment screw is threadedly connected to the corresponding fixing plate, and the adjustment screw The head of the nail is against the suspension, and the rotation position of the suspension around the Y axis can be adjusted by turning two adjustment screws.
进一步提供了一种第一支撑组件和第二支撑组件的具体结构,所述第一支撑组件和第二支撑组件均具有一支撑板,并且支撑板上设置有缺槽,所述悬架支撑在缺槽内。 Further provides a specific structure of the first support assembly and the second support assembly, the first support assembly and the second support assembly each have a support plate, and the support plate is provided with a slot, the suspension is supported on In the slot.
进一步,所述调节座的中部安装有轴承座,所述底座上安装有轴承,所述轴承安装在轴承座内,所述调节座通过轴承与轴承座的配合可旋转地支承在底座上。 Further, a bearing seat is installed in the middle of the adjustment seat, a bearing is installed on the base, and the bearing is installed in the bearing seat, and the adjustment seat is rotatably supported on the base through cooperation between the bearing and the bearing seat.
采用了上述技术方案后,通过动作绕Z轴旋转驱动机构,可使支撑在支撑部件上的悬架绕Z轴旋转,通过动作绕Y轴旋转支撑组件,可使支撑在支撑部件上的悬架绕Y轴旋转,通过动作绕X轴旋转驱动机构,可使支撑在支撑部件上的悬架绕X轴旋转,从而微调悬架的自由度,降低了工人操作难度,有利于提高产品的装配进度,提高生产效率。 After adopting the above technical solution, the suspension supported on the supporting part can be rotated around the Z axis by rotating the driving mechanism around the Z axis, and the suspension supported on the supporting part can be rotated by rotating the supporting assembly around the Y axis. Rotate around the Y axis, and rotate the drive mechanism around the X axis through the action, so that the suspension supported on the support component can rotate around the X axis, thereby fine-tuning the degree of freedom of the suspension, reducing the difficulty of operation for workers, and helping to improve the assembly progress of the product ,Increase productivity.
附图说明 Description of drawings
图1为本实用新型的客车底盘前后悬架装配微调装置的结构示意图; Fig. 1 is the structural schematic diagram of the front and rear suspension assembly fine-tuning device of the passenger car chassis of the present invention;
图2为本实用新型的调节座的结构示意图; Fig. 2 is the structural representation of the adjustment seat of the present utility model;
图3为本实用新型的客车底盘前后悬架装配微调装置的使用状态图。 Fig. 3 is a diagram of the use state of the front and rear suspension assembly fine-tuning device of the passenger car chassis of the utility model.
具体实施方式 detailed description
为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明。 In order to make the content of the utility model more clearly understood, the utility model will be further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
如图1、2、3所示,一种客车底盘前后悬架装配微调装置,它包括底座1、调节座2和支撑部件,悬架3支撑在支撑部件上;其中, As shown in Figures 1, 2, and 3, a front and rear suspension assembly fine-tuning device for a passenger car chassis includes a base 1, an adjustment seat 2 and a support member, and the suspension 3 is supported on the support member; wherein,
调节座2,所述调节座2的中部可旋转地支承在底座1上,并且所述调节座2和底座1之间设置有可使悬架3绕Z轴旋转的绕Z轴旋转驱动机构; Adjusting base 2, the middle part of the adjusting base 2 is rotatably supported on the base 1, and between the adjusting base 2 and the base 1 is provided a rotation drive mechanism around the Z axis that can make the suspension 3 rotate around the Z axis;
支撑部件,所述支撑部件包括第一支撑组件41、第二支撑组件42和绕Y轴旋转支撑组件,悬架3支撑在第一支撑组件41和第二支撑组件42上,悬架3也支撑在绕Y轴 旋转支撑组件上,Y轴旋转支撑组件安装在调节座2上,当动作绕Y轴旋转支撑组件,所述悬架3可绕Y轴旋转;所述第二支撑组件42安装在调节座2的一端部,所述第一支撑组件41被限位在调节座2的另一端部内,并且所述第一支撑组件41可在调节座2上Z向移动,所述第一支撑组件41和调节座2之间设置有使第一支撑组件41在调节座2上Z向移动的绕X轴旋转驱动机构,当所述绕X轴旋转驱动机构动作时,所述悬架3可绕X轴旋转。 A support component, the support component includes a first support component 41, a second support component 42 and a support component that rotates around the Y axis, the suspension 3 is supported on the first support component 41 and the second support component 42, and the suspension 3 is also supported On the Y-axis rotation support assembly, the Y-axis rotation support assembly is installed on the adjustment base 2, when the action rotates the Y-axis support assembly, the suspension 3 can rotate around the Y-axis; the second support assembly 42 is installed on One end of the adjustment seat 2, the first support assembly 41 is limited in the other end of the adjustment seat 2, and the first support assembly 41 can move in the Z direction on the adjustment seat 2, the first support assembly 41 and the adjustment seat 2 is provided with a drive mechanism for rotating the first support assembly 41 on the adjustment seat 2 in the Z direction. When the drive mechanism for rotating the X axis operates, the suspension 3 can rotate around the X-axis rotation.
如图1、2所示,所述绕Z轴旋转驱动机构具有绕Z轴旋转件,所述绕Z轴旋转件通过螺纹与所述底座1连接,所述绕Z轴旋转件的端头抵在所述调节座2的端部上,通过旋拧所述绕Z轴旋转件使所述悬架3绕Z轴旋转。 As shown in Figures 1 and 2, the Z-axis rotating drive mechanism has a Z-axis rotating member, which is connected to the base 1 through threads, and the end of the Z-axis rotating member is against On the end of the adjusting seat 2, the suspension 3 is rotated around the Z axis by screwing the Z axis rotating member.
如图1、2所示,所述绕X轴旋转驱动机构具有绕X轴旋转件5,所述绕X轴旋转件5通过螺纹与所述调节座2连接,所述绕X轴旋转件5的端头抵在所述第一支撑组件41上,通过旋拧所述绕X轴旋转件5使所述悬架3绕X轴旋转。 As shown in Figures 1 and 2, the X-axis rotation driving mechanism has a X-axis rotation member 5, and the X-axis rotation member 5 is connected to the adjustment seat 2 through threads, and the X-axis rotation member 5 The end of the suspension 3 is abutted against the first supporting component 41, and the suspension 3 is rotated around the X-axis by screwing the rotating member 5 around the X-axis.
如图1、2所示,所述绕Y轴旋转支撑组件包括两个绕Y轴调节组件,两个绕Y轴调节组件均安装在调节座2上,并且两个绕Y轴调节组件分别位于第一支撑组件41或第二支撑组件42的两侧,所述绕Y轴调节组件包括调节螺钉6和固定板7,调节螺钉6与相对应的固定板7通过螺纹连接,并且所述调节螺钉6的钉头抵在悬架3上,通过旋拧两个调节螺钉6来调节悬架3绕Y轴旋转的位置。 As shown in Figures 1 and 2, the rotating support assembly around the Y axis includes two adjustment components around the Y axis, both of which are installed on the adjustment seat 2, and the two adjustment components around the Y axis are respectively located Both sides of the first support assembly 41 or the second support assembly 42, the adjustment assembly around the Y axis includes an adjustment screw 6 and a fixed plate 7, the adjustment screw 6 is threaded with the corresponding fixed plate 7, and the adjustment screw The nail head of 6 is against the suspension 3, and the rotation position of the suspension 3 around the Y axis is adjusted by screwing two adjustment screws 6.
如图1、2所示,所述第一支撑组件41和第二支撑组件42均具有一支撑板43,并且支撑板43上设置有缺槽,所述悬架3支撑在缺槽内。 As shown in Figures 1 and 2, both the first support assembly 41 and the second support assembly 42 have a support plate 43, and a slot is provided on the support plate 43, and the suspension 3 is supported in the slot.
如图1、2所示,所述调节座2的中部安装有轴承座21,所述底座1上安装有轴承11,所述轴承11安装在轴承座21内,所述调节座2通过轴承11与轴承座21的配合可旋转地支承在底座1上。 As shown in Figures 1 and 2, a bearing seat 21 is installed in the middle of the adjustment seat 2, a bearing 11 is installed on the base 1, the bearing 11 is installed in the bearing seat 21, and the adjustment seat 2 passes through the bearing 11. Cooperating with the bearing seat 21, it is rotatably supported on the base 1.
本实施例中所描述的Y向和Z向如图1所示,X向垂直于Y向和Z向。 The Y and Z directions described in this embodiment are shown in FIG. 1 , and the X direction is perpendicular to the Y and Z directions.
本实用新型的工作原理如下: The working principle of the utility model is as follows:
通过动作绕Z轴旋转驱动机构,可使支撑在支撑部件上的悬架3绕Z轴旋转,通过动作绕Y轴旋转支撑组件,可使支撑在支撑部件上的悬架3绕Y轴旋转,通过动作绕X轴旋转驱动机构,可使支撑在支撑部件上的悬架3绕X轴旋转,从而微调悬架的自由度,降低了工人操作难度,有利于提高产品的装配进度,提高生产效率。 By rotating the drive mechanism around the Z axis, the suspension 3 supported on the support component can rotate around the Z axis, and by rotating the support assembly around the Y axis, the suspension 3 supported on the support component can rotate around the Y axis. By rotating the driving mechanism around the X-axis, the suspension 3 supported on the supporting part can rotate around the X-axis, thereby fine-tuning the degree of freedom of the suspension, reducing the difficulty of operation for workers, and helping to improve the assembly progress of products and improve production efficiency. .
以上所述的具体实施例,对本实用新型解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The specific embodiments described above have further described the technical problems, technical solutions and beneficial effects solved by the utility model in detail. It should be understood that the above descriptions are only specific embodiments of the utility model and are not intended to be used To limit the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.
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Cited By (2)
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CN105752205A (en) * | 2016-05-09 | 2016-07-13 | 常州机电职业技术学院 | Fine adjustment device for assembling front and rear suspensions of passenger car chassis |
WO2019218627A1 (en) * | 2018-05-16 | 2019-11-21 | 文萁 | Easy-to-adjust fixing platform for machining for making coach lightweight |
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---|---|---|---|---|
CN105752205A (en) * | 2016-05-09 | 2016-07-13 | 常州机电职业技术学院 | Fine adjustment device for assembling front and rear suspensions of passenger car chassis |
CN105752205B (en) * | 2016-05-09 | 2018-09-04 | 常州机电职业技术学院 | Fine adjustment device for assembling front and rear suspensions of passenger car chassis |
WO2019218627A1 (en) * | 2018-05-16 | 2019-11-21 | 文萁 | Easy-to-adjust fixing platform for machining for making coach lightweight |
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Granted publication date: 20160928 Termination date: 20200509 |