CN205601833U - Constant voltage control water supply equipment for train - Google Patents
Constant voltage control water supply equipment for train Download PDFInfo
- Publication number
- CN205601833U CN205601833U CN201620200168.1U CN201620200168U CN205601833U CN 205601833 U CN205601833 U CN 205601833U CN 201620200168 U CN201620200168 U CN 201620200168U CN 205601833 U CN205601833 U CN 205601833U
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- train
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- waterworks
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Abstract
The utility model provides a constant voltage control water supply equipment for train, include motor, flow sensor and the water supply terminal connected through the water route order, the motor is installed in the pump chamber top, connect water intake pipe and supply channel around the pump chamber, a pressure sensor has still concatenated on the supply channel, motor, flow sensor, pressure sensor are connected with controller for electric, flow sensor and pressure sensor arrange in install out on the water end (W. E. ) water route, the controller passes through pressure signal and flow state control that pressure sensor and flow sensor detected often the operating condition of device. The utility model provides a pair of constant voltage control water supply equipment for train has solved the problem among the prior art, can provide constant pressure water supply and job stabilization for the water supply terminal.
Description
Technical field
This utility model relates to a kind of waterworks, a kind of Isobarically Control waterworks applied ON TRAINS, belongs to rail vehicle manufacturing technology field.
Background technology
The water pump of existing rail vehicle water supply system, relies primarily on water pump oneself motor and drives pump chamber impeller rotation generation centrifugal force to realize pressure and flow, itself do not have any control, also cannot realize pressure in the range of certain flow and keep constant.In order to solve to supply water on car required pressure and flow will be so will be provided with external flow switch and pressure switch in whole water system, flow and the pressure to water pump, and the duty of water pump is controlled.On car, water supply terminal has people in use, pump working, supplies water on car.But, when flow switch or pressure switch are damaged, or when having outlet terminal to have people's malice water, existing control system of water pump cannot detect this kind of situation, and water pump can supply water on car always, causes the significant wastage of water resource.Existing water pump, freeze-proof is poor, and without self detection and protection system.
In order to solve the problems referred to above, in the Chinese patent " water pump control method in rail vehicle water supply system and control system " of Patent No. 200810097828.8, propose one bypass line of connection between the outlet and water tank of water pump, for when on car, end wetting system is closed, the water pumped out by water pump is back in water tank, water pump can operate always in the energized state, water in water tank and water lines circulates always, ensure that the water of pipeline will not freeze, and go out to be provided with sense taps at pump intake.But the life-span that water pump continuous running can cause water pump is greatly shortened, and fault rate remains high always, the water pump material selected on train especially at present is engineering plastics, and design service life only has 3 years, and autoprotection function is the most not enough.
Summary of the invention
This utility model main purpose is to solve the problems referred to above and deficiency, it is provided that a kind of stable and reliable in work, can be the train Isobarically Control waterworks of the water supply terminal offer constant voltage water yield.
For achieving the above object, the technical solution of the utility model is:
A kind of train Isobarically Control waterworks, including the motor being linked in sequence by water route, flow transducer and water supply terminal, motor is arranged on above pump chamber, inlet pipeline and supply channel is connected before and after described pump chamber, a pressure transducer also it is serially connected with on described supply channel, described motor, flow transducer, pressure transducer is electrically connected with controller, described flow transducer and pressure transducer are placed in described device on water end (W.E.) pipeline, pressure signal that described controller is detected constantly by described pressure transducer and flow transducer and flow status control the duty of described device.
Further, described supply channel is also serially connected with a pressure accumulater.
Further, when described water supply terminal water consumption is less than 0.7L, pressure accumulater starts water supply function, and described waterworks do not start.
Further, an air bleeding valve it is serially connected with between described flow transducer and described pump chamber.
Further, described inlet pipeline is provided with drainage interface.
Further, described motor and the bottom of pump chamber, the exit of supply channel, being provided with electric heater unit, described electric heater unit is controlled duty by temperature detect switch (TDS), and described electric heater unit and temperature detect switch (TDS) are all electrically connected with heater power supply Quick Connect Kit.
Further, when described temperature detect switch (TDS) detects that ambient temperature is less than 5 DEG C, described electric heater unit is opened, and when this ambient temperature is higher than 15 DEG C, described electric heater unit stops heating.
Further, described controller is provided with heat abstractor.
Further, described controller is electrically connected with feed cable Quick Connect Kit.
Further, the one or more combination during described device also has anti-leak detection function, pressure of inspiration(Pi) protection and big traffic protection function, abnormity of power supply defencive function, shutdown abnormity protection function, motor abnormality defencive function, control abnormity protection function, operating and signal transfer functions and failure reset function.
In sum; a kind of train Isobarically Control waterworks provided by the utility model; arranged by integrated pressure and traffic engineering capability and ensure that the constant voltage of device exports and stable operation; by flow and pressure are monitored, oneself state is had a clear and definite judgement, play more preferable water services and self-protection;Temperature detect switch (TDS) and electric heater unit, ensure that device does not freezes when-25 DEG C or-40 DEG C of environment above operations, be continuously train and water source is provided, it is ensured that the antifreeze ability of water system and maintainability, device is provided with pressure accumulation ability without continuous running, and then can extend water pump service life;Being provided with air bleeding valve and evacuation port in this device, after evacuation port connects drain pipe, water in whole inlet pipeline and supply channel all can be arranged the cleanest with automatic-discharging, and when effectively preventing use in winter, during Train Stopping, pipeline freezes.By effective Stress control, provide constant pressure of supply water for train, it is ensured that the stability of flow output of train water end (W.E.), and the pressure in supply channel will not be impacted.Device other a kind of or several middle combination functions also simultaneously, make the work of this device more reliable and more stable.
Accompanying drawing illustrates:
Fig. 1: this utility model one train Isobarically Control waterworks system schematic;
Wherein: motor and pump chamber 1, air bleeding valve 2, flow transducer 3, pressure accumulater 4, electric heater unit 5, heater power supply Quick Connect Kit 6, pressure transducer 7, controller 8, temperature control beginning 9, feed cable Quick Connect Kit 10, inlet pipeline 11, supply channel 12;And, between each parts, dotted line is connected as electrical connection, and solid line is connected as water route and connects.
Detailed description of the invention
With detailed description of the invention, this utility model is described in further detail below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of train Isobarically Control waterworks, including the motor connected by water route, flow transducer 3 and water supply terminal, motor is arranged on above pump chamber, inlet pipeline 11 and supply channel 12 is connected before and after pump chamber, a pressure transducer 7 also it is serially connected with on supply channel 12, motor, flow transducer 3, pressure transducer 7 is electrically connected with controller 8, flow transducer 3 and pressure transducer 7 are placed on device supply channel, pressure signal and flow status that controller 8 is detected constantly by pressure transducer 7 and flow transducer 3 control device duty.
The vertical placement of motor is arranged on above pump chamber, uses DC24V motor, and motor is small and exquisite and strong and powerful, and maximum speed, up to 5000r/min, uses open impeller, effectively prevents foreign body clamping stagnation, and motor also includes the water seal being connected to motor shaft end.Motor and pump chamber 1 mechanical realization are simple, rational in infrastructure, and overall antidetonation is good, corrosion-resistant.Whole pump chamber uses impeller handstand structure, facilitates draining, to prevent water under pump chamber low temperature state from freezing impeller.Connecting inlet pipeline 11 and supply channel 12 before and after pump chamber, each water route, with associated components connection procedure, uses Fast Installation Flange joint, and uses Flange joint O Seal Design, dismounting motor and water route during convenient maintenance.The outlet of device has at two, be respectively outlet just to direction above motor (such as the direction of lateral arrows in figure), outlet and irrigating gate direction in the same direction (such as the lead-in wire direction of motor and the underface of pump chamber 1 in figure), this outlet also can empty mouth and use.
Controller 8 is installed on the installing plate of device front end, back is provided with heat abstractor, in this utility model, uses vane heat dissipating device, timely and effectively the heat that controller 8 produces in running is distributed, it is to avoid controller 8 causes operation exception because of overheated.Pressure transducer 7 is electrically connected with controller 8 with flow transducer 3, and the force value monitored constantly and flow status are transferred to controller 8, by controller 8 according to default parameters, controls the duty of device timely and effectively.Parameters also can be adjusted by controller 8.Controller 8 is attached with the external world by feed cable Quick Connect Kit 10.When motor and pump chamber 1 receive enabling signal, the inlet pipeline 11 of device is intake, device operating also quickly sets up pressure, pressure transducer 7 and flow transducer 3 detect force value and flow output state constantly, and corresponding testing result is transmitted to controller 8 with aspect, the signal content fed back according to pressure transducer and flow transducer by controller 8 makes logical judgment, and performs the corresponding function of device.Controller 8 also includes status indicator lamp.
For anti-locking apparatus frequent start-stop, in the present embodiment, the supply channel 12 of the device port of export is serially connected with a pressure accumulater 4, pressure accumulater 4 has the function of storage pressure, when water supply terminal exports, pressure accumulater 4 has the effect of stabilising arrangement pressure, forms constant voltage output.When water supply terminal water consumption is less than 0.7L, device will not start, and this design reduces the number of times of device start and stop, increases the service life, it is possible to ensures that the pressure ratio of pipeline is more steady.
An air bleeding valve 2 is concatenated between flow transducer 3 and motor with pump chamber 1, when device stops using also draining, air bleeding valve makes motor and pump chamber 1 and water route and ambient atmosphere UNICOM, reaches the work that Quick drainage empties, and is individually provided with drainage interface (not shown) on inlet pipeline 11.Being provided by air bleeding valve 2 and drainage interface, drainage interface connects drain pipe makes the water in whole inlet pipeline and supply channel all can arrange the cleanest with automatic-discharging, and when effectively preventing use in winter, during Train Stopping, pipeline freezes.
This device also includes electric heater unit 5 and for detecting the temperature detect switch (TDS) 9 of ambient temperature, electric heater unit 5 is arranged on bottom motor and pump chamber 1 and such as two supply channel 12 near exit in Fig. 1, self-temperature-control type electrical heating block selected by electric heater unit 5, and electric heater unit 5 uses automotive grade adapter.Electric heater unit 5 and temperature detect switch (TDS) 9 are all connected with heater power supply Quick Connect Kit 6 electric wire, temperature detect switch (TDS) 9 control the duty of electric heater unit 5.When this temperature detect switch (TDS) 9 detects that the ambient temperature of surrounding is less than during to 5 DEG C, electric heater unit 5 is started working, electrical heating tuber is according to temp auto-controlled principle, temperature is maintained in certain scope, the water both ensured in pipeline and pump chamber (-25 DEG C or more than-40 DEG C operations) even if in the winter time, also will not freeze when device is inoperative, it is continuously train and water source is provided, guarantee antifreeze ability and the maintainability of water system, parts will not be made again overheated, when this ambient temperature is higher than 15 DEG C, electric heater unit 5 is automatically stopped heating, save the energy, the operation effect property of protection device and stability.Heater Quick Connect Kit 6 being provided below at flow transducer 3 and air bleeding valve 2, electric heater unit 5 is electrically connected with heater Quick Connect Kit 6.
For making the constant pressure water supply equipment proper motion in the present embodiment, device also has the combination of one or more functions included in operating start and stop function, the constant voltage function of motion, abnormity of power supply function, pressure anomaly function, shutdown abnormal function, motor abnormality function, control abnormal function, CRANK PULSES output function, alarm signal output function, power reset function and remote reset function.
After operating start and stop function refers to device energising, through remote signal control, detecting through liquid level and device self, enter holding state after device time delay 3s, self detection time and delay time are adjustable.
The constant voltage function of motion: water-aspirator pressure reaches water pump time delay 20S during the upper pressure limit set and stops, and enters holding state, and water supply terminal exports, and hydraulic pressure reaches starting mode of pump during the low pressure limit set.Wherein delay time is the most adjustable with pressure set points.
Abnormity of power supply: the rated power supply pressure limit of motor is 18V > DC > 28V, when pressure of powering is beyond this scope, unit protection, and export warning (this warning can only be re-energised reset)
Pressure anomaly: when device pressure is less than set minimum pressure values; device thinks air-breathing; device time delay 5S shuts down; it is again started up after the 60S of interval, when pressure is still unable to reach minimum pressure values for the third time, unit protection; report to the police; delay time and interval time are the most adjustable, and this warning can use remote reset, and available power delivery mode again resets.
Shutting down abnormal: when device continuous operation time exceedes set time value, device is shut down, and is again started up after 30S, and third time still exceedes the setting time; device thinks that outfan leaks, and device is shut down, and reports to the police; interval time is adjustable, and this warning can use remote reset, and available power delivery mode again resets.
Anomaly sensing: pressure transducer, flow transducer fault, device is shut down, and reports to the police, and this warning can use remote reset, and available power delivery mode again resets.
Motor abnormality: driving and Hall damages, device is shut down, and reports to the police, and this warning can use remote reset, and available power delivery mode again resets.
Controlling abnormal: controller internal hardware or software fault, device is shut down, and reports to the police, and this warning can use remote reset, and available power delivery mode again resets.
CRANK PULSES: when device starts, device sends corresponding signal, and this signal is passive signal.
Report to the police and export: after plant failure, device sends corresponding alarm signal, and this signal is passive signal.
Power reset: device institute protected and report to the police after, the mode of power transmission can reset the most again.
Remote reset: device non-power ancient costume is protected, and other error protections all can reset by the way of long-range start stop signal puts into again.
In sum; a kind of train Isobarically Control waterworks provided by the utility model; arranged by integrated pressure and traffic engineering capability and ensure that the constant voltage of device exports and stable operation; by flow and pressure are monitored, oneself state is had a clear and definite judgement, play more preferable water services and self-protection;Temperature detect switch (TDS) and electric heater unit, ensure that device does not freezes when-25 DEG C or-40 DEG C of environment above operations, be continuously train and water source is provided, it is ensured that the antifreeze ability of water system and maintainability, device is provided with pressure accumulation ability without continuous running, and then can extend water pump service life;Being provided with air bleeding valve and evacuation port in this device, after evacuation port connects drain pipe, water in whole inlet pipeline and supply channel all can be arranged the cleanest with automatic-discharging, and when effectively preventing use in winter, during Train Stopping, pipeline freezes.By effective Stress control, provide constant pressure of supply water for train, it is ensured that the stability of flow output of train water end (W.E.), and the pressure in supply channel will not be impacted.Device other a kind of or several middle combination functions also simultaneously, make the work of this device more reliable and more stable.
As it has been described above, the plan content given by Jie Heing, similar technical scheme can be derived.In every case it is the content without departing from technical solutions of the utility model, any simple modification, equivalent variations and modification above example made according to technical spirit of the present utility model, all still fall within the range of technical solutions of the utility model.
Claims (10)
1. train Isobarically Control waterworks, including the motor being linked in sequence by water route, flow transducer and water supply terminal, motor is arranged on above pump chamber, inlet pipeline and supply channel is connected before and after described pump chamber, it is characterized in that: on described supply channel, be also serially connected with a pressure transducer, described motor, flow transducer, pressure transducer is electrically connected with controller, described flow transducer and pressure transducer are placed on described device supply channel, pressure signal that described controller is detected constantly by described pressure transducer and flow transducer and flow status control the duty of described device.
2. a kind of train Isobarically Control waterworks as claimed in claim 1, it is characterised in that: also it is serially connected with a pressure accumulater on described supply channel.
3. a kind of train Isobarically Control waterworks as claimed in claim 2, it is characterised in that: when described water supply terminal water consumption is less than 0.7L, pressure accumulater starts water supply function, and described waterworks do not start.
4. a kind of train Isobarically Control waterworks as claimed in claim 1, it is characterised in that: it is serially connected with an air bleeding valve between described flow transducer and described pump chamber.
5. a kind of train Isobarically Control waterworks as claimed in claim 1, it is characterised in that: described inlet pipeline is provided with drainage interface.
6. a kind of train Isobarically Control waterworks as claimed in claim 1, it is characterized in that: described motor and the bottom of pump chamber, the exit of supply channel, it is provided with electric heater unit, described electric heater unit is controlled duty by temperature detect switch (TDS), and described electric heater unit and temperature detect switch (TDS) are all electrically connected with heater power supply Quick Connect Kit.
7. a kind of train Isobarically Control waterworks as claimed in claim 6, it is characterized in that: when described temperature detect switch (TDS) detects that ambient temperature is less than 5 DEG C, described electric heater unit is opened, and when this ambient temperature is higher than 15 DEG C, described electric heater unit stops heating.
8. a kind of train Isobarically Control waterworks as claimed in claim 1, it is characterised in that: described controller is provided with heat abstractor.
9. a kind of train Isobarically Control waterworks as claimed in claim 1, it is characterised in that: described controller is electrically connected with feed cable Quick Connect Kit.
10. a kind of train Isobarically Control waterworks as described in any one of claim 1 to 9, it is characterised in that: described device also has the one or more combination in anti-leak detection function, pressure of inspiration(Pi) protection and big traffic protection function, abnormity of power supply defencive function, shutdown abnormity protection function, motor abnormality defencive function, control abnormity protection function, operating and signal transfer functions and failure reset function.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620200168.1U CN205601833U (en) | 2016-03-16 | 2016-03-16 | Constant voltage control water supply equipment for train |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620200168.1U CN205601833U (en) | 2016-03-16 | 2016-03-16 | Constant voltage control water supply equipment for train |
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CN205601833U true CN205601833U (en) | 2016-09-28 |
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CN201620200168.1U Expired - Fee Related CN205601833U (en) | 2016-03-16 | 2016-03-16 | Constant voltage control water supply equipment for train |
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CN (1) | CN205601833U (en) |
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2016
- 2016-03-16 CN CN201620200168.1U patent/CN205601833U/en not_active Expired - Fee Related
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 |
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CF01 | Termination of patent right due to non-payment of annual fee |