CN205601149U - Disc type pyrocondensation pipe adds heat engine - Google Patents
Disc type pyrocondensation pipe adds heat engine Download PDFInfo
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- CN205601149U CN205601149U CN201521083525.2U CN201521083525U CN205601149U CN 205601149 U CN205601149 U CN 205601149U CN 201521083525 U CN201521083525 U CN 201521083525U CN 205601149 U CN205601149 U CN 205601149U
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Abstract
The utility model discloses a disc type pyrocondensation pipe adds heat engine generates heat module and two sets of synchronization by frame, two arc and conveys the disc and constitute, and module setting is generated heat in the frame to two arc, and to closing about two modules of generating heat, two are generated heat and are provided with heating cavity between the module, and two sets of synchronization convey the disc and set up respectively in two outsides of heating cavity, are connected with actuating mechanism through the drive belt, and actuating mechanism sets up in the frame. The module of generating heat all is connected with the heating power controller through control wires, and the heating power controller sets up in an electrically controlled device. The utility model discloses utilizing two sets of synchronization to convey the disc centre gripping and carrying the pyrocondensation pipe through the heating chamber, can realize accounting for the accurate pyrocondensation of buried big batch at very little equipment, mechanism's compactness is small and exquisite, practices thrift the space, and technology is stable, and the operation is reliable, convenient, safety.
Description
Technical field
This utility model relates to heating technique, particularly relates to electric heating equipment, particularly a kind of disc type heat shrinkable tube heating machine.
Background technology
In prior art, continuous print heat-shrink tube heating automatic equipment is crawler type, although production efficiency and quality conformance have had good solution, but equipment takes up an area too big, to wire harness kind adaptability, especially the most inadequate to terminal line bundle adaptability.
Utility model content
Because the drawbacks described above of prior art, technical problem to be solved in the utility model is to provide a kind of disc type heat shrinkable tube heating machine, in described this disc type heat shrinkable tube heating machine prior art to be solved, the floor space of heat shrinkable tube heating machine is on the low side with output ratio, meticulous crosses on thick bundle and terminal wire harness the technical problems such as ability shortcoming processing.
For achieving the above object, this utility model provides a kind of disc type heat shrinkable tube heating machine, by frame, two circular arc heating modules and two groups of synchronous driving disks are constituted, two described circular arc heating modules are arranged in described frame, two circular arc heating modules are the most involutory, it is provided with heating an actor's rendering of an operatic tune between two circular arc heating modules, two groups of described synchronous driving disks are separately positioned on two outsides of heating an actor's rendering of an operatic tune, elastic Wiring harness fixture it is provided with on two groups of synchronous driving disks, two groups of synchronous driving disks are connected the rotation realizing adjustable-speed with drive mechanism, described drive mechanism is arranged in frame.
nullFurther，The circular arc heating module of described disc type heat shrink wrapping machine is all connected by pilot and a heating power controller，Described heating power controller is arranged in an electric control gear，Described electric control gear is additionally provided with heating unit radiator fan controller、Heat-shrink tube cooling fan controller、Report to the police and operation logic control circuit、Conveyer belt alignment circuit、Temperature controller、Thread break detector、Panel control circuit、Motor stalling detector and processing time and piece counting circuit，Described heating unit radiator fan controller、Report to the police and operation logic control circuit、Heat-shrink tube cooling fan controller、Conveyer belt alignment circuit、Processing time and piece counting circuit and temperature controller are connected in parallel on electric power incoming line，Heating unit radiator fan controller、Conveyer belt alignment circuit、Thread break detector、Motor stalling detector、Panel control circuit and temperature controller are connected with warning and operation logic control circuit by control line respectively，Conveyer belt alignment circuit、Temperature controller is connected with panel control circuit respectively，Thread break detector is connected between heating module and heating power controller，Heating power controller is connected with temperature controller，Heating unit radiator fan controller and a radiator fan connect，Described radiator fan is arranged on heating module behind，Heat-shrink tube cooling fan controller and a cooling fan connect，Described cooling fan is arranged on the rear end of synchronous driving disk，Conveyer belt alignment circuit and a belt-driven motor connect，Described belt-driven motor is arranged in described drive mechanism，One end of motor stalling detector is connected with belt-driven motor by holding wire，Report to the police and operation logic control circuit is also associated with heating an actor's rendering of an operatic tune overheat sensor and a heating module position sensor，A battery main switch and an electric controlled door safety interlocking switch it has been arranged in series on electric power incoming line.
Further, wire harness thickness elasticity can be followed and up-down adjustment in the circular arc heating module position above described disc type heat shrinkable tube heating machine.
Further, the elastic Wiring harness fixture on the disk of described disc type heat shrinkable tube heating machine can be with quick-replaceable.
Further, described disc type heat shrinkable tube heating machine has an automatic off-line mechanism at the rear of disk, is peeled off by the wire harness on disk from Wiring harness fixture.
Concrete, heating unit radiator fan controller described in this utility model, heat-shrink tube cooling fan controller, report to the police and operation logic control circuit, conveyer belt alignment circuit, temperature controller, thread break detector, panel control circuit, motor stalling detector, processing time and piece counting circuit, heating power controller, heating an actor's rendering of an operatic tune overheat sensor, heating module position sensor, battery main switch and electric controlled door safety interlocking switch all use known schemes of the prior art, relevant above-mentioned known solution, those skilled in the art all has appreciated that, do not repeat them here.
Operation principle of the present utility model is: synchronizes disc set and is obtained the rotational motion of adjustable speed by electrical control mechanism.Heat-shrink tube wire harness is clamped by spring chuck on transmission disk and transports through the temperature an actor's rendering of an operatic tune in the middle of circular arc heating unit and heats, and heated heat-shrink tube wire harness is peeled off by off-line mechanism from transmitting disk rear end, falls into the rewinding dish of band cooling fan.Elastic Wiring harness fixture on synchronous driving disk has heat-resisting quantity.Electric control gear is used for arranging and monitoring heating unit, transmit disk, heat-shrink tube is air-cooled, shut down air-cooled and other action/signal logics etc., control to transmit disk by precision heat time heating time to realize through the speed of heating unit, temperature controls to control set temperature value and bound thereof and scope, when temperature does not reaches prescribed limit conveyer belt entrance be blocked or transmit disk invert voluntarily prevent heat-shrink tube wire harness be admitted to heating, electric control gear also has emergency shutdown to process, forced heat radiation controls, power outage security is chain, automatically reckon by the piece timing, and the thermal treatment zone overheated/heating module folding/electrical fault/heater broken string etc. reports to the police.Synchronous driving disk controls to use single-chip microcomputer setting speed curve and the mode of motor speed governing.
The beneficial effects of the utility model are:
This utility model utilizes two groups of synchronous driving disk clamping conveying heat-shrink tubes to heat chamber through circular arc, upwards processing space, save occupation area of equipment at double, transmit the fast demountable elasticity Wiring harness fixture on disk, the wire harness of substantially any specification and single-ended belly terminal pyrocondensation can be supported.
Below with reference to accompanying drawing, the technique effect of design of the present utility model, concrete structure and generation is described further, to be fully understood from the purpose of this utility model, feature and effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of disc type heat shrinkable tube heating machine of the present utility model.
Fig. 2 is the schematic diagram of the electric control gear in disc type heat shrinkable tube heating machine of the present utility model.
Detailed description of the invention
As shown in Figure 1, disc type heat shrinkable tube heating machine of the present utility model is by frame 6, two circular arc heating modules 1 and two groups of synchronous driving disks 2 are constituted, wherein, two described circular arc heating modules 1 are arranged in described frame 6, two circular arc heating modules about 1 are involutory, it is provided with heating an actor's rendering of an operatic tune between two circular arc heating modules 1, two groups of described synchronous driving disks 2 are separately positioned on two outsides of heating an actor's rendering of an operatic tune, being respectively provided with at two groups of synchronous driving disk 2 edges can the elastic Wiring harness fixture 3 of Quick universal, two groups of synchronous driving disks 2 are all connected with drive mechanism, described drive mechanism is arranged in frame 6.Wire harness on synchronous driving disk 2 by encountering the automatic off-line mechanism 4 at synchronous driving disk 2 rear after heating die cavity, wire harness is peeled off from elastic Wiring harness fixture 3 by automatic off-line mechanism 4, wire harness falls into rewinding dish, and is cooled down by wire harness cooling fan 5 during falling into.
nullAs shown in Figure 2，Further，Circular arc heating module 1 is all connected by pilot and a heating power controller 7，Described heating power controller 7 is arranged in an electric control gear，Described electric control gear is additionally provided with heating unit radiator fan controller 8、Heat-shrink tube cooling fan controller 9、Report to the police and operation logic control circuit 10、Conveyer belt alignment circuit 11、Temperature controller 12、Thread break detector 13、Panel control circuit 14、Motor stalling detector 15 and processing time and piece counting circuit 16，Described heating unit radiator fan controller 8、Report to the police and operation logic control circuit 10、Heat-shrink tube cooling fan controller 9、Conveyer belt alignment circuit 11、Processing time and piece counting circuit 16 and temperature controller 12 are connected in parallel on electric power incoming line，Heating unit radiator fan controller 8、Conveyer belt alignment circuit 11、Thread break detector 13、Motor stalling detector 15、Panel control circuit 14 and temperature controller 12 are connected with warning and operation logic control circuit 10 by control line respectively，Conveyer belt alignment circuit 11、Temperature controller 12 is connected with panel control circuit 14 respectively，Thread break detector 13 is connected between arc heating module 1 and heating power controller 7，Heating power controller 7 is connected with temperature controller 12，Heating unit radiator fan controller 8 is connected with a radiator fan 17，Described radiator fan 17 is arranged on heating module behind，Heat-shrink tube cooling fan controller 9 is connected with a cooling fan 18，Described cooling fan 18 is arranged on the rear end of synchronous driving disk，Conveyer belt alignment circuit 11 is connected with a belt-driven motor 19，Described belt-driven motor 19 is arranged in described drive mechanism，One end of motor stalling detector 15 is connected with belt-driven motor 19 by holding wire，Report to the police and operation logic control circuit 10 is also associated with heating an actor's rendering of an operatic tune overheat sensor 20 and a heating module position sensor 21，A battery main switch 22 and an electric controlled door safety interlocking switch 23 it has been arranged in series on electric power incoming line.
Further, in said two circular arc heating module 1, wire harness thickness elasticity can be followed and up-down adjustment in the circular arc heating module position of top.
Further, the elastic Wiring harness fixture 3 of described two groups of synchronous driving disks 2 can be with quick-replaceable.
Further, there is an automatic off-line mechanism 4 at the rear of described two groups of synchronous driving disks 2.
In an embodiment of the present utility model, the most synchronized motion under step motor drive in synchronous driving disk.After heat-shrink tube wire harness is put the spring chuck transmitted on disk, held feeding circular arc heats an actor's rendering of an operatic tune, heat-shrink tube heat shrinkable during by heating an actor's rendering of an operatic tune.Line speed determines heat-shrink tube by heating the time of an actor's rendering of an operatic tune, i.e. heat-shrink tube heat time heating time.User can arrange 999 grades of different transfer rates by three toggle switch on electric control gear, user can also arrange heating-up temperature and bound etc. thereof on electric control gear, when temperature is beyond set point, transmit disk and start reversion, do not allow heat-shrink tube wire harness to enter heating region, effectively stop the processing not meeting process conditions to occur.If the user desired that correction speed governing curve, electric control gear can allow user's sets itself dial-up value 100, the velocity amplitude on 200,300,400,500,600,700,800,999, thus change whole speed governing curve.If because of fault motor stalling, electric control gear can be automatically switched off heating unit, and send warning, prevents from transmitting Wiring harness fixture on disk and burns out or catch fire.After heating unit is closed or when machine main switch is turned off after heating terminates immediately, electric control gear can be forced to transmit disk and move one period of preset time, and spring chuck above is overheated to be burnt out to prevent transmission disk from causing because stopping immediately.
Circular arc heating module is started working and closes in rear one period of preset time, and heating unit radiator fan controller, cooling fan work all the time, it is ensured that machine is the most overheated and uses safely.The thermal treatment zone is overheated/and the fault of machine various aspects is monitored by the warning such as heating module folding/electrical fault/heater broken string/door safety interlocking and operation logic control circuit, the most problematic quit work immediately and report to the police, charged electronic cabinet door of opening is forced to draw electricity, to ensure personal safety by door interlock switch.Control panel allows user pass through the button start and stop course of processing, arranges transmission disk speed, is shown various mechanical disorders by display lamp.Transmit disk speed adjusting plate for transmitting disk according to the speed controlling set on control panel, it is possible to erection rate curve on speed adjusting plate.Motor driver accepts to transmit the rate signal of disk speed adjusting plate, drives belt-driven motor rotation, drives conveyer belt.Temperature controller is for being set and controlled the temperature of heating unit, and overtemperature and deficient temperature to heating unit dynamically monitor, and controls to transmit disk reversion when not reaching design temperature scope.Thread break detector carries out continuous detecting to heating unit loop, as loop disconnection stops the computer heating control of temperature controller immediately.Processing time and piece counting circuit for adding up heat-shrink tube heating institute's time spent and the wire harness quantity that heated, processing time and piece counting circuit by the photoelectric sensor being placed on heating unit rear detect by heat-shrink tube wire harness and trigger.Heating power controller directly controls heating power supply and the power adjustments of heating unit.
The specific works process of electric control gear is as follows: after electric cabinet main power powers on, and arranges temperature range on temperature controller, arranges disk rotational speed (i.e. heat time heating time) on the control panel.Pressing activate switch on the control panel, disk starts to rotate, and heating unit is begun to warm up by heating power controller under temperature controller control, and internal heat dissipating blower fan and heat-shrink tube wire harness cooling blower start running.When temperature is not up to or exceedes range of set value, disc entry is kept off or disk adverse movement, stops the feeding of heat-shrink tube wire harness.When temperature reaches set point, on control panel, the temperature excess of stroke lamp disc entry baffle plate that goes out is turned down or disk positive movement, it is allowed to heat-shrink tube wire harness feeds.Multiply heat-shrink tube wire harness can the most constantly be placed on the spring chuck of disk, passes through heating region in single file with setting speed, it is thus achieved that timing heated.By the heat-shrink tube wire harness behind the thermal treatment zone after the cooling fan coolling at disk rear, fall into receiving vat in disk rear end.If machine over-heat inside, disk because of electrical fault stall, heating unit blows or heating region is opened, electric control gear can automatically detect and report to the police, and heating unit can automatically cut off, and line feeding is prohibited.Activate switch on closing control panel after process finishing, now disk continues motion, and heating unit stops heating, starts to cool down under the effect of aerator.Aerator and disk are automatically stopped after a certain time, and this time can directly be arranged on the time relay in electric cabinet.If electric cabinet total power switch is closed within this time, aerator is still run by the setting time, prevents heating unit due to the most air-cooled and cause overheated even fire.Aerator cool time to after be automatically stopped, now close electric cabinet total power switch.After electric cabinet main power is closed, electric cabinet is the most charged, and for preventing from getting an electric shock, once electronic cabinet door is opened, and door interlock switch cuts off into electricity immediately, and electric cabinet is the most charged.
Preferred embodiment of the present utility model described in detail above.Should be appreciated that those of ordinary skill in the art just can make many modifications and variations according to design of the present utility model without creative work.Therefore, all technical staff in the art pass through the available technical scheme of logical analysis, reasoning, or a limited experiment on the basis of existing technology according to design of the present utility model, all should be in the protection domain being defined in the patent claims.
Claims (6)
1. a disc type heat shrinkable tube heating machine, by frame (6), two circular arc heating modules (1) and two groups of synchronous driving disks (2) are constituted, it is characterized in that: two described circular arc heating modules (1) are arranged in described frame (6), two circular arc heating modules (1) are the most involutory, it is provided with heating an actor's rendering of an operatic tune between two circular arc heating modules (1), two groups of described synchronous driving disks (2) are separately positioned on two outsides of heating an actor's rendering of an operatic tune, the elastic Wiring harness fixture (3) of fast changeable it is provided with on two groups of synchronous driving disks (2), two groups of synchronous driving disks (2) are connected with drive mechanism, described drive mechanism is arranged in frame (6).
null2. disc type heat shrinkable tube heating machine as claimed in claim 1，It is characterized in that: described circular arc heating module (1) is all connected by pilot and a heating power controller (7)，Described heating power controller (7) is arranged in an electric control gear，Described electric control gear is additionally provided with heating unit radiator fan controller (8)、Heat-shrink tube cooling fan controller (9)、Report to the police and operation logic control circuit (10)、Conveyer belt alignment circuit (11)、Temperature controller (12)、Thread break detector (13)、Panel control circuit (14)、Motor stalling detector (15) and processing time and piece counting circuit (16)，Described heating unit radiator fan controller (8)、Report to the police and operation logic control circuit (10)、Heat-shrink tube cooling fan controller (9)、Conveyer belt alignment circuit (11)、Processing time and piece counting circuit (16) and temperature controller (12) are connected in parallel on electric power incoming line，Heating unit radiator fan controller (8)、Conveyer belt alignment circuit (11)、Thread break detector (13)、Motor stalling detector (15)、Panel control circuit (14) and temperature controller (12) are connected with warning and operation logic control circuit (10) by control line respectively，Described conveyer belt alignment circuit (11)、Temperature controller (12) is connected with panel control circuit (14) respectively，Thread break detector (13) is connected between heating module (1) and heating power controller (7)，Heating power controller (7) is connected with temperature controller (12)，Heating unit radiator fan controller (8) is connected with a radiator fan (17)，Described radiator fan (17) is arranged on heating module behind，Heat-shrink tube cooling fan controller (9) is connected with a cooling fan (18)，Described cooling fan (18) is arranged on the rear end of synchronous driving disk，Conveyer belt alignment circuit (11) is connected with a belt-driven motor (19)，Described belt-driven motor (19) is arranged in described drive mechanism，One end of motor stalling detector (15) is connected with belt-driven motor (19) by holding wire.
3. disc type heat shrinkable tube heating machine as claimed in claim 2, it is characterised in that: described warning and operation logic control circuit (10) are also associated with heating an actor's rendering of an operatic tune overheat sensor (20) and a heating module position sensor (21).
4. disc type heat shrinkable tube heating machine as claimed in claim 2, it is characterised in that: it is arranged in series a battery main switch (22) and electric controlled door safety interlocking switch (23) on electric power incoming line.
5. disc type heat shrinkable tube heating machine as claimed in claim 1, it is characterised in that: in said two circular arc heating module (1), wire harness thickness elasticity can be followed and up-down adjustment in the circular arc heating module position of top.
6. disc type heat shrinkable tube heating machine as claimed in claim 1, it is characterised in that: the rear of described two groups of synchronous driving disks (2) is provided with an automatic off-line mechanism (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521083525.2U CN205601149U (en) | 2015-12-23 | 2015-12-23 | Disc type pyrocondensation pipe adds heat engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521083525.2U CN205601149U (en) | 2015-12-23 | 2015-12-23 | Disc type pyrocondensation pipe adds heat engine |
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| Publication Number | Publication Date |
|---|---|
| CN205601149U true CN205601149U (en) | 2016-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521083525.2U Active CN205601149U (en) | 2015-12-23 | 2015-12-23 | Disc type pyrocondensation pipe adds heat engine |
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| CN (1) | CN205601149U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106514998A (en) * | 2016-12-26 | 2017-03-22 | 柳州天海盟立电器有限公司 | Heat-shrinkable sleeve roaster |
| CN107009089A (en) * | 2017-06-01 | 2017-08-04 | 杨水红 | A kind of sewage disposal motor is socketed the servicing unit of heat-shrinkable tube with bolt |
-
2015
- 2015-12-23 CN CN201521083525.2U patent/CN205601149U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106514998A (en) * | 2016-12-26 | 2017-03-22 | 柳州天海盟立电器有限公司 | Heat-shrinkable sleeve roaster |
| CN107009089A (en) * | 2017-06-01 | 2017-08-04 | 杨水红 | A kind of sewage disposal motor is socketed the servicing unit of heat-shrinkable tube with bolt |
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