CN204695127U - Filter core special drying tunnel thermal temperature control system - Google Patents

Filter core special drying tunnel thermal temperature control system Download PDF

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Publication number
CN204695127U
CN204695127U CN201520323500.9U CN201520323500U CN204695127U CN 204695127 U CN204695127 U CN 204695127U CN 201520323500 U CN201520323500 U CN 201520323500U CN 204695127 U CN204695127 U CN 204695127U
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CN
China
Prior art keywords
described air
air door
drying tunnel
filter core
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520323500.9U
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Chinese (zh)
Inventor
丁建华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI FENG CHENG MACHINERY ENGINEERING Co Ltd
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SHANGHAI FENG CHENG MACHINERY ENGINEERING Co Ltd
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Publication date
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Priority to CN201520323500.9U priority Critical patent/CN204695127U/en
Application granted granted Critical
Publication of CN204695127U publication Critical patent/CN204695127U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model filter core special drying tunnel thermal temperature control system, comprising: air channel; Air door box, described air door box is arranged on the side in described air channel, and the side of described air door box is provided with air inlet, and described air door box is communicated with described air channel by described air inlet; Air door dwang, described air door dwang is arranged in described air door box; Air door panel, side and the described air door dwang of described air door panel are rotationally connected; Sensor-triggered bar, one end of described sensor-triggered bar is connected with one end of described air door dwang.The utility model filter core special drying tunnel thermal temperature control system ensures that filter core drying tunnel heats up rapidly, and homogeneous temperature, enhances productivity, and normally runs equipment, reduces failure rate and manufacturing cost, serves remarkable result.

Description

Filter core special drying tunnel thermal temperature control system
Technical field
The utility model relates to a kind of filter core special drying tunnel heating temperature control technical field, especially temperature transferring heat radiation electric control system.
Background technology
Filter core drying tunnel is a kind of for mining machinery, the cylindrical metal net filter core paper in large-scale load-carrying vehicle filter cleaner and plastic end cover, two component PU is gluing connect after carry out solidifying and aging special drying tunnel.This filter cleaner product is after the process of drying tunnel heated constant temperature, and wire netting filter core and end cap will more firm integrators.
And the heating source of drying tunnel, after then heating from the energising of drying tunnel top large power, electrically heating cabinet, through blower fan, heat is drawn transmission formation radiation and conflux, in drying tunnel, temperature Quick uniform rises, reach production technology setting value, meet wire netting filter core and end cap solidifies required heat treatment temperature.
Here, heating cabinet draw calorifier, carry out temperature transmission and heat radiation plays an important role at drying tunnel, therefore blower fan has then become the key of product yield and requisite quality, once fan trouble stall or significantly slow down, will there will be unintended consequence.
First heat does not spread out of from heating cabinet, and heat radiation is decline state, and in drying tunnel, temperature is transmitted too low, cannot meet the requirement of product Technology for Heating Processing, and normal operation is produced in impact.
Secondly heat does not spread out of from heating cabinet, and in heating cabinet, the temperature of nearly 200 degree cannot be overflowed, and in the condition of high temperature, heating tube in heating cabinet, connects wire and other electrical parts burn out because insulation reduces, and causes equipment breakdown.
Utility model content
The purpose of this utility model is to provide one to be applicable to filter core drying tunnel heat radiation, the filter core special drying tunnel thermal temperature control system of temperature equalization.
For solving the problems of the technologies described above, the utility model filter core special drying tunnel thermal temperature control system, comprising: air channel; Air door box, described air door box is arranged on the side in described air channel, and the side of described air door box is provided with air inlet, and described air door box is communicated with described air channel by described air inlet; Air door dwang, described air door dwang is arranged in described air door box; Air door panel, side and the described air door dwang of described air door panel are rotationally connected; Sensor-triggered bar, one end of described sensor-triggered bar is connected with one end of described air door dwang.
Described filter core special drying tunnel thermal temperature control system also comprises air volume signal sensor, and described air volume signal sensor contacts with the other end of described sensor-triggered bar.
Locating piece is provided with in the bottom of described air door box.The material of described air door panel is aluminium.
Described air volume signal sensor transmits control circuit with heat radiation and temperature and is connected, and described heat radiation and temperature are transmitted control circuit and comprised interconnective three-phase blower motor main circuit, blower motor overload flow control loop, drying tunnel temperature control loop, temperature detection loop and temperature alarming loop.
The utility model filter core special drying tunnel thermal temperature control system ensures that filter core drying tunnel heats up rapidly, and homogeneous temperature, enhances productivity; Utilize air quantity flow rate signal to control, heat radiation transmission is played a positive role; By overload and overcurrent protection chain, make blower fan air inducing and heating temperature control two function close coordination greatly, safe and reliable; Adopt drying tunnel temperature multi-point monitoring, accurately control, product quality significantly improves; Equipment is normally run, reduces failure rate and manufacturing cost, serve remarkable result.
Accompanying drawing explanation
Fig. 1 is the utility model filter core special drying tunnel thermal temperature Control system architecture schematic diagram one;
Fig. 2 is the utility model filter core special drying tunnel thermal temperature Control system architecture schematic diagram two;
Fig. 3 is that the utility model filter core special drying tunnel thermal temperature control system heat radiation and temperature transmit control circuit figure mono-;
Fig. 4 is that the utility model filter core special drying tunnel thermal temperature control system heat radiation and temperature transmit control circuit figure bis-;
Fig. 5 is that the utility model filter core special drying tunnel thermal temperature control system heat radiation and temperature transmit control circuit figure tri-;
Fig. 6 is that the utility model filter core special drying tunnel thermal temperature control system heat radiation and temperature transmit control circuit figure tetra-.
Embodiment
Below in conjunction with accompanying drawing, the utility model filter core special drying tunnel thermal temperature control system is described in further detail.
As shown in Fig. 3 ~ Fig. 6, the utility model filter core special drying tunnel thermal temperature control system, three-phase blower motor main circuit 401, three-phase primary power connects U1 three phase converter by QF7 three-phase breaker, exports variable-frequency power sources to load M4 blower motor, when frequency converter STF and SD holds through KA1, after KA8 relay is connected, frequency converter is in rotating forward state and runs, simultaneously can electrodeless adjustment rotation speed of fan, exports different air quantity (wind-force).
Air volume signal flip flop equipment loop 402, start SB5 blower fan button, KA8 relay obtains electric, blower fan rotates air inducing, produces powerful air-flow and enters in drying tunnel by air channel, after heating tube electrified regulation, heat of high temperature is delivered to drying tunnel, thermal treatment is cured to product and prepares.
In order to prevent the too small or fan trouble of air quantity from causing calm heating, (see Fig. 1 and Fig. 2) first opens one and to leak out mouth on air channel 1, air door box 3 air inlet 2 aim at leak out in air channel 1 tight-lipped tight identical.When wind is blown into air channel 1 by blower fan, sub-fraction in airflow enters air door box 3 from air inlet 2, originally the sagging aluminium matter air door panel 5 be overlapped on locating piece 6 is upwards blown afloat, after the sensor-triggered bar 7 be now connected on air door dwang 4 rotates 0 degree ~ 90 degree (different air quantity rotates different angles), trigger air volume signal sensor 8, at this moment represent that blower fan normally works, air quantity reaches setting requirement, now sensor SQ5 (air door is spacing) sends control signal (the air quantity triggering stop means position-adjustable that can heat, spread out of different air volume signal).In drying tunnel heating process, air quantity is not produced or air quantity is little as blower fan non rotating and blower fan are out of order, do not reach setting value, do not meet Product Process requirement, the then spacing SQ5 of air door not triggering and conducting, heating tube no power heats, stop in heating cabinet, heating tube only heats the hidden danger not having heat (hot blast) to draw, avoid product quality influenced, and heating cabinet after the heating prominent meet fault after, the too high electrical equipment that burns out of Yin Wendu causes equipment breakdown, thus ensures that production equipment two does not miss.
Blower motor overload flow control loop 403, after blower fan normally works and air quantity reaches setting value, through the adhesive of KT2 time relay time delay KA9 relay, seals in heating work control loop.At this moment blower fan U2 frequency converter failure relay is connected with the heat dropout contact of QF7 blower break device, and common composition blower fan overload flow control loop, makes heating cabinet when blower fan abnormal failure, disconnect rapidly heating circuit and stop heating, ensure device security.
Drying tunnel temperature control loop 404, in the adhesive of heating starting KA8 relay, 2 heating temperature control instrument enter temperature control status, and BT1 temperature controller controls working temperature in heating cabinet, and BT2 temperature controller controls working temperature in drying tunnel.When heating cabinet and any one actual temperature of drying tunnel are lower than temperature controller setting value, KA11, KA12 relay and the adhesive of KA10 relay, heating tube energising heats up, when actual temperature is higher than temperature controller setting value, and KA11, KA12 relay and the release of KA10 relay, heating tube power-off is lowered the temperature.Constantly so repeatedly make temperature in drying tunnel remain at setting range, be in constant temperature duty.
Drying tunnel temperature measure loop 405, according to product technology technique needs, higher to the temperature requirement in drying tunnel, except BT1, BT2 thermometer also increases BT3 outside controlling, and BT4 temperature controller is measured, like this many places multi-point monitoring is carried out to drying tunnel, form closed loop open loop, guarantee that drying tunnel temperature is evenly accurate.
Drying tunnel temperature alarm circuit 406, when drying tunnel internal temperature is abnormal, in BT1-4 temperature controller, any one overtemperature alarm output point sends signal, the just adhesive of KA15 relay, heating work loop cuts off rapidly by normally closed contact, KA10 relay, KM1 and KM2 solid-state relay dead electricity is in not on-state, and heating tube power-off stops heating.
Heat radiation and temperature are transmitted control circuit and have been carried out emphasis change to drying tunnel blower unit and attemperating unit and set up defenses in depth.In fan operation electrical control, adopt air volume signal and overload signal and the triple controlling unit of over-current signal, make blower fan operate in safe and reliable state all the time.Run in electrical control in heating adopts temperature to control and temperature detection and the another triple controlling unit of temperature alarming simultaneously, makes drying tunnel temperature remain stable temperature constant state, improve production efficiency and product quality.
The utility model filter core special drying tunnel thermal temperature control system ensures that filter core drying tunnel heats up rapidly, and homogeneous temperature, enhances productivity; Utilize air quantity flow rate signal to control, heat radiation transmission is played a positive role; By overload and overcurrent protection chain, make blower fan air inducing and heating temperature control two function close coordination greatly, safe and reliable; Adopt drying tunnel temperature multi-point monitoring, accurately control, product quality significantly improves; Equipment is normally run, reduces failure rate and manufacturing cost, serve remarkable result.
Below the preferred embodiment that the utility model is created is illustrated, but the utility model is created and is not limited to described embodiment, those of ordinary skill in the art also can make all equivalent modification or replacement under the prerequisite without prejudice to the utility model creative spirit, and these equivalent modification or replacement are all included in the application's claim limited range.

Claims (5)

1. filter core special drying tunnel thermal temperature control system, is characterized in that, comprising:
Air channel;
Air door box, described air door box is arranged on the side in described air channel, and the side of described air door box is provided with air inlet, and described air door box is communicated with described air channel by described air inlet;
Air door dwang, described air door dwang is arranged in described air door box;
Air door panel, side and the described air door dwang of described air door panel are rotationally connected;
Sensor-triggered bar, one end of described sensor-triggered bar is connected with one end of described air door dwang.
2. filter core according to claim 1 special drying tunnel thermal temperature control system, it is characterized in that, described filter core special drying tunnel thermal temperature control system also comprises air volume signal sensor, and described air volume signal sensor contacts with the other end of described sensor-triggered bar.
3. filter core according to claim 1 special drying tunnel thermal temperature control system, is characterized in that, is provided with locating piece in the bottom of described air door box.
4. filter core according to claim 1 special drying tunnel thermal temperature control system, is characterized in that, the material of described air door panel is aluminium.
5. filter core according to claim 2 special drying tunnel thermal temperature control system, it is characterized in that, described air volume signal sensor transmits control circuit with heat radiation and temperature and is connected, and described heat radiation and temperature are transmitted control circuit and comprised interconnective three-phase blower motor main circuit, blower motor overload flow control loop, drying tunnel temperature control loop, temperature detection loop and temperature alarming loop.
CN201520323500.9U 2015-05-19 2015-05-19 Filter core special drying tunnel thermal temperature control system Expired - Fee Related CN204695127U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520323500.9U CN204695127U (en) 2015-05-19 2015-05-19 Filter core special drying tunnel thermal temperature control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520323500.9U CN204695127U (en) 2015-05-19 2015-05-19 Filter core special drying tunnel thermal temperature control system

Publications (1)

Publication Number Publication Date
CN204695127U true CN204695127U (en) 2015-10-07

Family

ID=54235399

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520323500.9U Expired - Fee Related CN204695127U (en) 2015-05-19 2015-05-19 Filter core special drying tunnel thermal temperature control system

Country Status (1)

Country Link
CN (1) CN204695127U (en)

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151007

Termination date: 20210519

CF01 Termination of patent right due to non-payment of annual fee