CN205600095U - A auxiliary device for high -frequency induction brazing - Google Patents
A auxiliary device for high -frequency induction brazing Download PDFInfo
- Publication number
- CN205600095U CN205600095U CN201620239689.8U CN201620239689U CN205600095U CN 205600095 U CN205600095 U CN 205600095U CN 201620239689 U CN201620239689 U CN 201620239689U CN 205600095 U CN205600095 U CN 205600095U
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- Prior art keywords
- leading screw
- chuck
- casing
- frequency induction
- solder
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Abstract
The utility model discloses an auxiliary device for high -frequency induction brazing, including the grasping system, the grasping system includes first lead screw and the second lead screw that is used for the first chuck and the second chuck of clamping work piece and is used for adjusting first chuck and second chuck relative position, first lead screw and the coaxial setting of second lead screw, and the looks remote site at first lead screw and second lead screw is installed respectively to first chuck and second chuck. The utility model discloses a first lead screw, second lead screw, first chuck and second chuck centre gripping weldment, its stability is better, the cost of using manpower sparingly again, the distance between first lead screw and the second lead screw is adjusted easily moreover, makes the utility model is suitable for a weldment of different specifications, and transmission system enables that the weldment is synchronous to rotate, has satisfied the welding requirements of tubulose weldment.
Description
[technical field]
This utility model relates to the welding technology field of Product processing, is specifically related to a kind of auxiliary device for high-frequency induction brazing.
[background technology]
Induction brazing utilizes electromagnetic induction principle to produce heat thus realizes welding process, and welding process can be by the programme-control of machine set, and therefore the lowest to the requirement of operator in welding process, the reliability of solder joints that obtains and concordance are good.Induction brazing link cost is low, work process safety and environmental protection, and the rate of heat addition is fast, and production efficiency is high, and heat affected area is little, little to matrix damage, local heating, and workpiece is not susceptible to deformation.But, the auxiliary device coordinating high-frequency induction brazing at present is less, therefore, develops high-frequency induction brazing auxiliary device applied widely and seems the most necessary, it will produce huge economic benefit.
[summary of the invention]
For technical problem present in above-mentioned prior art, this utility model provides a kind of auxiliary device for high-frequency induction brazing, goal of the invention of the present utility model is, for being applicable to the welding between different size weldment, mechanical component is utilized to replace manual operation to the weld width adjusting between weldment, welding stability is good, improves the welding quality of high-frequency induction brazing, solves problems of the prior art.
This utility model is mainly achieved through the following technical solutions foregoing invention purpose.
A kind of auxiliary device for high-frequency induction brazing, including grasping system, described grasping system includes for the first chuck of clamping workpiece and the second chuck and for adjusting the first chuck and the second chuck relative to the first leading screw of position and the second leading screw, first leading screw and the second leading screw are coaxially disposed, and the first chuck and the second chuck are separately mounted to the first leading screw and the opposite end of the second leading screw.
Further, also include drive system, described drive system includes being socketed in the first sleeve on the first leading screw and the second leading screw other end and the second sleeve respectively, being separately installed with the first drivewheel and the second drivewheel on first sleeve and the second sleeve, described first drivewheel and the second drivewheel are in transmission connection with the first driven pulley and second driven pulley of installation in driven pulley rotating shaft by belt respectively.
Further, the end that described first sleeve and the second sleeve mutually deviate from is respectively arranged with the first securing member and the second securing member, described first leading screw is fastened by the first securing member and the first sleeve or is separated, and described second leading screw is fastened by the second securing member and the second sleeve or separated.
The end that described first leading screw and the second leading screw mutually deviate from is respectively arranged with the first rocking bar and the second rocking bar, the first rocking bar and the second rocking bar and is respectively used to control the first leading screw and the rotation of the second leading screw.
Further, above-mentioned auxiliary device also includes casing, first chuck and the second chuck are positioned at casing, casing top is provided with feed system, described feed system includes the slide rail being positioned at casing top and the dolly being arranged on slide rail, it is provided with the slideway coordinated with slide rail, described slide rail and the first leading screw bottom dolly or the second leading screw is vertically arranged.
Further, described dolly also includes the solder rotating shaft for carrying solder and for guiding the solder conduit of solder to welding position, and described solder rotating shaft is positioned at dolly, and described solder rotating shaft two ends are provided with bearing.
Further, described casing is provided with sliding door, sliding door offers the transparent window for observing brazing process；Described casing top side is provided with level indicator, and box bottom corner is provided with the set screw for regulating casing levelness；The thermometer of temperature for understanding weldment is installed in described casing；
It is additionally provided with gas protection system in described casing; including gas shield device and effusion meter; described gas shield device includes that two are symmetrically distributed in the both sides of solder catheter port for the noble gas outlet tube carrying noble gas, the output port of two noble gas outlet tubes；
Being additionally provided with heating system in described casing, heating system includes high-frequency induction heating apparatus.
Further, described first leading screw and the second leading screw are hollow lead screw, all use and removably connect between described first chuck and the first leading screw and between the second chuck and the second leading screw.
Further, described first leading screw and the second leading screw are provided with laser alignment mechanism.
Further, described first drivewheel and the second drivewheel are provided with graduated disc.
Compared with prior art, this utility model at least has the advantages that
This utility model is by the first leading screw, the second leading screw, the first chuck and the second chuck clamping weldment, its stability is preferable, save again human cost, and the distance between the first leading screw and the second leading screw is easily adjusted, this utility model is made to be applicable to the weldment of different size, being replaced manual operation to adjust the weld width between weldment by mechanical component, its welding stability is good, improves the welding quality of high-frequency induction brazing.
Further, this utility model is provided with drive system, for tubulose weldment, the impact of weldment synchronous axial system butt-welding fitting quality is even more important, above-mentioned drive system is by the first driven pulley installed on belt and driven pulley rotating shaft and the second driven pulley, make the first drivewheel and the second drivewheel synchronous axial system being connected with the first leading screw and the second leading screw, so that the first leading screw and the second leading screw have same angular velocity, thus reach the weldment synchronous axial system on the first chuck and the second chuck, meet the welding requirements of tubulose weldment.
Further, this utility model is realized the fastening between the first leading screw and the first sleeve, the second leading screw and the second sleeve respectively by the first securing member and the second securing member and is separated, and to prevent relative motion between welding process middle sleeve and leading screw, affects weld gap.
Further, this utility model controls the first leading screw respectively by the first rocking bar and the second rocking bar and the second leading screw rotates, it is conveniently adjusted weld width and the rotation of weldment (such as tubulose weldment), especially for circular weld, solder joint can be made to remain at the top of solder outlet with rocking bar.
Further, this utility model completes solder by feed system and carries, and coordinates dolly to be capable of solder with slide rail and carries steadily, at the uniform velocity, and slide rail is vertically arranged with leading screw, guarantee weld seam is in approximately the same plane, and solder rotating shaft two ends are fixed with bearing, also allows for changing different filler.
Further, in this utility model, the port of the noble gas outlet tube of gas protection system is fixedly installed on the both sides of solder catheter port, it is ensured that protective gas is all the time near solder joint, it is achieved the real-time guard of welding process.
Further, this utility model arranges laser alignment device on the level indicator at casing top and the set screw of bottom four, the first leading screw and the second leading screw, it is simple to adjust this auxiliary device to help centering weldment, ensure that smooth welded seam is attractive in appearance.
Further, the first chuck described in this utility model and the first leading screw, the second chuck and the second leading screw all removably connect, and enable this auxiliary device to be suitable for the welding of difformity weldment, during weldment shape difference, only need to change chuck.
Further, this utility model is provided with graduated disc on the first drivewheel or the second drivewheel, improves the degree of accuracy that weld gap controls, it is ensured that the welding quality of weldment.
Further, this utility model is provided with on casing sliding door, sliding door offers transparent window, it is simple to observe the progress of welding process.
[accompanying drawing explanation]
Fig. 1 is front view of the present utility model；
Fig. 2 is left view of the present utility model；
Fig. 3 is partial schematic diagram at A in Fig. 2；
Fig. 4 is top view of the present utility model.
Reference and each component names in figure are as follows:
10-casing, 11-support bar, 21-the first leading screw, 31-the second leading screw, 22-the first sleeve, 32-the second sleeve, 23-the first chuck, 33-the second chuck, 24-the first securing member, 34-the second securing member, 25-the first drivewheel, 26-the first driven pulley, 27-belt, 35-the second drivewheel, 36-the second driven pulley, 40-driven pulley rotating shaft, 28-the first rocking bar, 38-the second rocking bar, 50-graduated disc, 60-dolly, 61-slide rail, 62-solder rotating shaft, 63-bearing, 64-hands handle, 70-level indicator, 80-set screw, 90-sliding door.
[detailed description of the invention]
For preferably implementing this utility model, below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
Shown in Fig. 1, Fig. 2 and Fig. 4, a kind of auxiliary device for high-frequency induction brazing includes casing 10, grasping system, drive system, feed system, heating system, gas protection system and temp measuring system:
Wherein grasping system includes for the first chuck 23 and second chuck 33 of clamping workpiece and for adjusting the first leading screw 21 and the second leading screw 31 of the first chuck 23 and the second relative position of chuck 33, first leading screw 21 and the second leading screw 31 are coaxially disposed, and the first chuck 23 and the second chuck 33 are separately mounted to the first leading screw 21 and opposite end of the second leading screw 31.First leading screw 21 and the second leading screw 31 are hollow lead screw, all use between first chuck 23 and the first leading screw 21 and between the second chuck 33 and the second leading screw 31 and removably connect, enable this utility model to be suitable for the welding of difformity weldment, during weldment shape difference, only need to change chuck.It is provided with laser alignment mechanism, in order to the centering of weldment on first leading screw 21 and the second leading screw 31.
Drive system includes the first sleeve 22 and the second sleeve 32 being socketed on the first leading screw 21 and second leading screw 31 other end respectively, the opposite end of the first sleeve 22 and the second sleeve 32 is supported by the support bar 11 being fixedly installed on bottom casing 10, and the first sleeve 22 and the second sleeve 32 are connected by bearing between support bar 11.First sleeve 22 deviates from mutually with the second sleeve 32 and is separately installed with the first drivewheel 25 and the second drivewheel 35 on end, first drivewheel 25 and the second drivewheel 35 are in transmission connection with the first driven pulley 26 and second driven pulley 36 of installation in driven pulley rotating shaft 40 by belt 27 respectively, thus can ensure synchronous axial system in weldment (such as tubulose weldment) welding process.As it is shown on figure 3, be additionally provided with graduated disc 50 (arranging graduated disc 50 equally on the second drivewheel 35) on the first drivewheel 25, to improve the degree of accuracy that weld gap controls, it is ensured that the welding quality of weldment.
The end that first sleeve 22 and the second sleeve 32 mutually deviate from is respectively arranged with the first securing member 24 and the second securing member 34, fastening handle selected by securing member (24,34) in the present embodiment, first leading screw 21 is fastened by the first securing member 24 with the first sleeve 22 or separates, second leading screw 31 is fastened by the second securing member 34 with the second sleeve 32 or separates, the end that first leading screw 21 and the second leading screw 31 mutually deviate from is respectively arranged with the first rocking bar 28 and the second rocking bar 38, and the first rocking bar 28 and the second rocking bar 38 are respectively used to control the first leading screw 21 and the second leading screw 31 rotates.
This auxiliary device also includes casing 10, first chuck 23 and the second chuck 33 are positioned at casing 10, casing 10 top is provided with feed system, described feed system includes the slide rail 61 being positioned at casing 10 top and the dolly 60 being arranged on slide rail 61, being provided with the slideway coordinated with slide rail 61 bottom dolly 60, slide rail 61 is vertically arranged with the first leading screw 21 or the second leading screw 31.
Dolly 60 also includes the solder rotating shaft 62 for carrying solder and for guiding the solder conduit of solder to welding position, solder rotating shaft 62 is positioned at dolly 60, solder rotating shaft 62 two ends are provided with bearing 63, it is conveniently replaceable solder, solder tube at one end is fixed at dolly bottom center, solder conduit can free bend, weld straight weld time, solder conduit can be followed dolly and be moved.
It is provided with sliding door 90 on casing 10, sliding door 90 offers the transparent window for observing brazing process, in order to observe the progress of welding process.Casing 10 top side is provided with level indicator 70, and bottom casing 10, corner is provided with the set screw 80 for regulating casing 10 levelness, it is simple to adjust this auxiliary device, ensures welding quality.Being provided with the thermometer of temperature for understanding weldment in casing 10, be additionally provided with heating system in casing 10, heating system includes high-frequency induction heating apparatus, its firing rate is fast, heat is concentrated, and can select different heating coils according to shape, to save electric energy.
Gas protection system includes gas shield device and effusion meter; gas shield device includes two for the noble gas outlet tube carrying noble gas; the port symmetrical of two noble gas outlet tubes is distributed in the both sides of solder catheter port; ensure that protective gas is all the time near solder joint, it is achieved the real-time guard to welding process.
In the present embodiment, each critical piece overall dimensions is as follows:
Casing 10 specification is 70 × 30 × 70cm, sliding door 90 specification is 25 × 50cm, and the first leading screw 21 and the second leading screw 31 specification are Φ 1.6 × 45cm, and the first sleeve 22 and the second sleeve 32 specification are Φ 2.5 × 30cm, the a length of 35cm of belt 27, dolly 60 specification is 9 × 10 × 9cm.
When using this utility model, first have to the level indicator 70 by casing 10 top by this utility model modulation level.Secondly, with clamping device, mother metal is fixed on chuck (23,33), the weld width of rocking bar (28,38) regulation weldment is used according to the graduated disc 50 on drivewheel outside casing 10 (25,26), fastening handle is used to make leading screw (21,31) and sleeve (22,32) be fastened as a whole after regulation, in regulation material drain system, the position of dolly 60, makes emptying nozzle close to commissure.3rd, open HF induction heating apparatus, make weldment surface temperature reach temperature required according to the temperature indicator that casing 10 is external, start to be passed through protection gas, at the uniform velocity add solder simultaneously, proceed by welding.
If column weldment, then rotating rocker (28,38), make weldment synchronous axial system, and while rotating, the handle 64 in shake solder rotating shaft 63 continues blowing, to complete welding；If flake weldment, preparation method ibid, by the dolly 60 of mobile dress solder in welding process, enables solder to be diffused in uniformly in the weld seam of welding workpiece.Observe whether weldment has welded by the transparent window before casing, after having welded, close induction heating equipment.After making weldment temperature reduce, observe weldquality.
To sum up, this utility model is a set of to come the various hardware of soldering and the device of Complicated plates structure by high-frequency heating, in order to be able to improve quality and the efficiency of welding.In the design of this covering device, used principle and the multiple systems such as temperature control, clamping of high-frequency induction heating, change the used method for welding having, change, by semi-artificial automanual mode, the defect that human weld brings, be welding product to improve.
Claims (9)
1. the auxiliary device for high-frequency induction brazing, it is characterized in that: include grasping system, described grasping system includes for the first chuck (23) and second chuck (33) of clamping workpiece and for adjusting the first leading screw (21) and second leading screw (31) of the first chuck (23) and the second chuck (33) relative position, first leading screw (21) and the second leading screw (31) are coaxially disposed, and the first chuck (23) and the second chuck (33) are separately mounted to the first leading screw (21) and the opposite end of the second leading screw (31).
Auxiliary device for high-frequency induction brazing the most according to claim 1, it is characterized in that: also include drive system, described drive system includes being socketed in the first sleeve (22) on the first leading screw (21) and the second leading screw (31) other end and the second sleeve (32) respectively, the first drivewheel (25) and the second drivewheel (35) it is separately installed with on first sleeve (22) and the second sleeve (32), described first drivewheel (25) and the second drivewheel (35) are in transmission connection by upper the first driven pulley (26) installed of belt (27) and driven pulley rotating shaft (40) and the second driven pulley (36) respectively.
Auxiliary device for high-frequency induction brazing the most according to claim 2, it is characterized in that: the end that described first sleeve (22) and the second sleeve (32) mutually deviate from is respectively arranged with the first securing member (24) and the second securing member (34), described first leading screw (21) is fastened by the first securing member (24) with the first sleeve (22) or separates, and described second leading screw (31) is fastened by the second securing member (34) with the second sleeve (32) or separates；
The end that described first leading screw (21) and the second leading screw (31) mutually deviate from is respectively arranged with the first rocking bar (28) and the second rocking bar (38), the first rocking bar (28) and the second rocking bar (38) and is respectively used to control the first leading screw (21) and the second leading screw (31) rotation.
Auxiliary device for high-frequency induction brazing the most according to claim 1, it is characterized in that: also include casing (10), first chuck (23) and the second chuck (33) are positioned at casing (10), casing (10) top is provided with feed system, described feed system includes the slide rail (61) being positioned at casing (10) top and the dolly (60) being arranged on slide rail (61), dolly (60) bottom is provided with the slideway coordinated with slide rail (61), described slide rail (61) is vertically arranged with the first leading screw (21) or the second leading screw (31).
Auxiliary device for high-frequency induction brazing the most according to claim 4, it is characterized in that: described dolly (60) also includes the solder rotating shaft (62) for carrying solder and for guiding the solder conduit of solder to welding position, described solder rotating shaft (62) is positioned at dolly (60), described solder rotating shaft (62) two ends are provided with bearing (63), and described solder tube at one end is fixed on the bottom surface of dolly (60).
Auxiliary device for high-frequency induction brazing the most according to claim 5, it is characterized in that: be provided with sliding door (90) on described casing (10), sliding door (90) offers the transparent window for observing brazing process；Described casing (10) top side is provided with level indicator (70), and corner, casing (10) bottom is provided with the set screw (80) for regulating casing (10) levelness；The thermometer of temperature for understanding weldment is installed in described casing (10)；
Described casing is additionally provided with gas protection system in (10); including gas shield device and effusion meter; described gas shield device includes that two are symmetrically distributed in the both sides of solder catheter port for the noble gas outlet tube carrying noble gas, the output port of two noble gas outlet tubes；
Described casing is additionally provided with heating system in (10), and heating system includes high-frequency induction heating apparatus.
Auxiliary device for high-frequency induction brazing the most according to claim 1, it is characterized in that: described first leading screw (21) and the second leading screw (31) are hollow lead screw, all use between described first chuck (23) and the first leading screw (21) and between the second chuck (33) and the second leading screw (31) and removably connect.
Auxiliary device for high-frequency induction brazing the most according to claim 3, it is characterised in that: it is provided with laser alignment mechanism on described first leading screw (21) and the second leading screw (31).
Auxiliary device for high-frequency induction brazing the most according to claim 2, it is characterised in that: it is provided with graduated disc (50) on described first drivewheel (25) and the second drivewheel (35).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620239689.8U CN205600095U (en) | 2016-03-25 | 2016-03-25 | A auxiliary device for high -frequency induction brazing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620239689.8U CN205600095U (en) | 2016-03-25 | 2016-03-25 | A auxiliary device for high -frequency induction brazing |
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| Publication Number | Publication Date |
|---|---|
| CN205600095U true CN205600095U (en) | 2016-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620239689.8U Expired - Fee Related CN205600095U (en) | 2016-03-25 | 2016-03-25 | A auxiliary device for high -frequency induction brazing |
Country Status (1)
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|---|---|
| CN (1) | CN205600095U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624546A (en) * | 2016-12-08 | 2017-05-10 | 海盐卫士标准件有限公司 | Tap lengthening bar welding device |
| CN107138826A (en) * | 2017-05-03 | 2017-09-08 | 江苏建筑职业技术学院 | Milling machine pick processes welding quenching unit automatically |
| CN107234381A (en) * | 2017-08-07 | 2017-10-10 | 上海永太汽车零部件厂 | Coordinated type move portion, coordinated type mobile device and screw tap lengthen soldering apparatus |
| CN109108428A (en) * | 2018-10-17 | 2019-01-01 | 贵州天义电器有限责任公司 | A kind of general induction brazing welding support |
| CN109397371A (en) * | 2018-11-19 | 2019-03-01 | 中国电子科技集团公司第三十八研究所 | A kind of measurement apparatus cut for wire-protecting casing |
| CN111299737A (en) * | 2020-03-20 | 2020-06-19 | 金栋 | Screw tap spring steel butt welding machine of brazing |
| CN112399912A (en) * | 2018-06-01 | 2021-02-23 | 郭&万恩格伦复合结构有限公司 | Method and apparatus for joining molded parts by electromagnetic welding |
| CN115283777A (en) * | 2022-10-08 | 2022-11-04 | 深圳市恒润鑫五金有限公司 | Brazing machine for metal column material plating treatment |
-
2016
- 2016-03-25 CN CN201620239689.8U patent/CN205600095U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106624546A (en) * | 2016-12-08 | 2017-05-10 | 海盐卫士标准件有限公司 | Tap lengthening bar welding device |
| CN107138826A (en) * | 2017-05-03 | 2017-09-08 | 江苏建筑职业技术学院 | Milling machine pick processes welding quenching unit automatically |
| CN107234381A (en) * | 2017-08-07 | 2017-10-10 | 上海永太汽车零部件厂 | Coordinated type move portion, coordinated type mobile device and screw tap lengthen soldering apparatus |
| CN112399912A (en) * | 2018-06-01 | 2021-02-23 | 郭&万恩格伦复合结构有限公司 | Method and apparatus for joining molded parts by electromagnetic welding |
| CN112399912B (en) * | 2018-06-01 | 2022-09-27 | 郭&万恩格伦复合结构有限公司 | Method and apparatus for joining molded parts by electromagnetic welding |
| CN109108428A (en) * | 2018-10-17 | 2019-01-01 | 贵州天义电器有限责任公司 | A kind of general induction brazing welding support |
| CN109397371A (en) * | 2018-11-19 | 2019-03-01 | 中国电子科技集团公司第三十八研究所 | A kind of measurement apparatus cut for wire-protecting casing |
| CN111299737A (en) * | 2020-03-20 | 2020-06-19 | 金栋 | Screw tap spring steel butt welding machine of brazing |
| CN111299737B (en) * | 2020-03-20 | 2021-10-01 | 合肥智慧殿机械设计有限公司 | Screw tap spring steel butt welding machine of brazing |
| CN115283777A (en) * | 2022-10-08 | 2022-11-04 | 深圳市恒润鑫五金有限公司 | Brazing machine for metal column material plating treatment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20180325 |
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| CF01 | Termination of patent right due to non-payment of annual fee |