CN205588656U - Nearly clean make -up machine in carbon fiber vacuum - Google Patents
Nearly clean make -up machine in carbon fiber vacuum Download PDFInfo
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- CN205588656U CN205588656U CN201620169228.8U CN201620169228U CN205588656U CN 205588656 U CN205588656 U CN 205588656U CN 201620169228 U CN201620169228 U CN 201620169228U CN 205588656 U CN205588656 U CN 205588656U
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Abstract
The utility model discloses a nearly clean make -up machine in carbon fiber vacuum, including main frame, ground paste pond, shift mould mechanism, moulded die mechanism, connect the material platform, on the main frame was fixed in in the ground paste pond, moulded die mechanism installed on the main frame directly over the ground paste pond and is reciprocated by the actuating mechanism drive, shifted mould mechanism and fixed in moulded die mechanism top, is equipped with the auxiliary agent and adds the pipe on shifting mould mechanism, connect the material platform to be used for removing the product that shifts in the mould mechanism. The utility model provides a nearly clean make -up machine in carbon fiber vacuum can become carbon fiber product remaining leftover bits in manufacturing process the product of required different shapes through the size degradation aftershaping, it recycles to have realized the wastes material, solved and the shaping to have become irregularly shaped product by carbon fiber insulation material, and thickness exceedes the drawback that certain limit need lean on the glueing to bond, the technological requirement of product can better be satisfied in carbon fiber interfibrous range in the aqueous solution of size degradation simultaneously, and manufacturing cost has been practiced thrift, and improves the production efficiency.
Description
Technical field
This utility model relates to a kind of carbon fiber vacuum near-net-shape device.
Background technology
Carbon fiber, as a kind of high-performance fiber, has the most excellent mechanical property, and hot strength is about 2～7GPa, and stretch modulus is about 200～700GPa.Adding its very light in weight, density is about 1.5～2.0g/cm3, only 1/4th of steel, and this makes specific strength and the specific modulus that carbon fiber has in all high-performance fibers.In addition, carbon fiber also has other premium properties many, as good in high temperature resistant, corrosion-resistant, rub resistance, endurance, electrical and thermal conductivity performance that thermal coefficient of expansion is low, good, electromagnetic wave shielding etc..In the presence of not having oxygen, carbon fiber is resistant to the high temperature of more than 3000oC, and this is that other any fibrous materials cannot be by comparison.And, carbon fiber all has good corrosion resistance to general organic solvent, acid, alkali, is completely absent the problem got rusty.The most excellent performance, makes carbon fiber product become high-grade hot pretty product, and at present, the exploitation application of carbon fiber product is not extensive, and its forming technique also needs to be developed into stage.
Existing carbon fiber product, need to cut out according to the shape process of required product, splice and could be formed, and the change of shape can not be too big during splicing, the most easily affect the quality of product；During making carbon fiber product, remaining leftover pieces can not recycle simultaneously, causes a large amount of waste；And thick product can not one-shot forming, manually carbon fiber felt in layer applying glue need to be laminated, and there is the fiber between carbon fiber felt during artificial stacking and can not mutually be wound around stranded drawback.
Summary of the invention
This utility model is for above-mentioned problems of the prior art, a kind of carbon fiber vacuum near-net-shape machine is provided, solve to be molded into erose product by carbon fiber thermal insulating material, and thickness exceedes the drawback that certain limit need to lean on applying glue to bond, leftover pieces can also be utilized to become required difform product through size degradation aftershaping, it is achieved that refuse reclamation simultaneously.
For achieving the above object; this utility model adopts the following technical scheme that a kind of carbon fiber vacuum near-net-shape machine; including mainframe, kiln basin, transfer mold mechanism, shaping mould mechanism, material receiving; kiln basin is fixed on mainframe; shaping mould mechanism is arranged on the mainframe directly over kiln basin and is driven by drive mechanism and moves up and down; transfer mold mechanism is fixed on above shaping mould mechanism; being provided with auxiliary agent adding tube on transfer mold mechanism, material receiving is for removing the product on transfer mold mechanism.
Further; described transfer mold mechanism includes adjusting screw rod, transferring templates, transfer mold; transferring templates is fixed on the mainframe crossbeam directly over kiln basin by adjusting screw rod; transfer mold is provided with a number of passage I; transfer mold and transferring templates are tightly connected and are being internally formed transfer mold chamber; transferring templates is provided with PNPV mouth I; passage I turnover that the gas being passed through through PNPV mouth I can only be arranged from transfer mold, auxiliary agent adding tube is arranged on transferring templates and is passed through in transfer mold chamber.
Further; described shaping mould mechanism includes lifting frame, drives cylinder, guide pillar, shaping mold frame, mould; cylinder is driven to be fixed in lifting frame; one end of guide pillar is connected to lifting frame; the other end then connects on the shaping mold frame being positioned at immediately below transfer mold mechanism; mould is provided with a number of passage II; mould and shaping mold frame are tightly connected and are being internally formed shaping mould chamber; arranging PNPV mouth II in the bottom of shaping mold frame, the gas being passed through through PNPV mouth II can only passage II turnover from mould.
Further, described guide pillar is guided by the guide pin bushing being fixed on mainframe.
Further, being respectively provided with an equal balancing weight of quality two of mainframe, balancing weight is connected in lifting frame for fulcrum with the sprocket wheel being located in frame by chain.
Further, described material receiving is arranged on the guide rail being fixed on mainframe, and can be moved forward and backward along guide rail by driving motor to drive.
Further, it is provided with overfall in described kiln basin.
Carbon fiber product remaining leftover pieces in manufacturing process can be become required difform product through size degradation aftershaping by the carbon fiber vacuum near-net-shape machine using this utility model to provide, achieve refuse reclamation, solve and can not be molded into erose product by carbon fiber thermal insulating material, and thickness exceedes the drawback that certain limit need to lean on applying glue to bond, the most interfibrous arrangement of the carbon fiber of size degradation simultaneously can more preferably meet the technological requirement of product, and saved production cost, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is agent structure schematic diagram of the present utility model.
Fig. 2 is side structure schematic diagram of the present utility model.
Fig. 3 is transfer mold mechanism structural representation of the present utility model.
Fig. 4 is shaping mould mechanism structure schematic diagram of the present utility model.
Detailed description of the invention
Below in conjunction with the accompanying drawings and this utility model is described in further detail by embodiment.
As shown in Fig. 1 Fig. 4, the carbon fiber vacuum near-net-shape machine in the present embodiment, mainly include mainframe 1, kiln basin 2, transfer mold mechanism 7, shaping mould mechanism 8, material receiving 9 etc.；Wherein kiln basin 2 is fixed on mainframe 1, is provided with overfall 24 in kiln basin 2；Described transfer mold mechanism 7 includes adjusting screw rod 11, transferring templates 12, transfer mold 13, transferring templates 12 is fixed on mainframe 1 crossbeam directly over kiln basin 2 by adjusting screw rod 11, transfer mold 13 is provided with a number of passage I 14, transfer mold 13 and transferring templates 12 are tightly connected and are being internally formed transfer mold chamber, transferring templates 12 is provided with PNPV mouth I 18, passage I 14 turnover that the gas being passed through through PNPV mouth I 18 can only be arranged from transfer mold 13, auxiliary agent adding tube 19 is arranged on transferring templates 12 and is passed through in transfer mold chamber；Shaping mould mechanism 8 includes lifting frame 5, drive cylinder 6, guide pillar 4, shaping mold frame 15, mould 16, cylinder 6 is driven to be fixed in lifting frame 5, one end of guide pillar 4 is connected to lifting frame 5, the other end then connects on the shaping mold frame 15 being positioned at immediately below transfer mold mechanism 7, mould 16 is provided with a number of passage II 17, mould 16 and shaping mold frame 15 are tightly connected and are being internally formed shaping mould chamber, in the bottom of shaping mold frame 15, PNPV mouth II 20 is set, the gas being passed through through PNPV mouth II 20 can only pass in and out by the passage II 17 from mould 16.Guide pillar 4 is guided by the guide pin bushing 21 being fixed on mainframe 1, and the mould 16 through driving the effect of cylinder 6 to be connected on shaping mold frame 15 can move up and down in the underface of transfer mold 13.It is respectively provided with an equal balancing weight of quality 3 two of mainframe 1, chain is connected in lifting frame 5 for fulcrum with the sprocket wheel 22 being located in frame, in order to control to occur when mould 16 moves up and down unbalanced phenomenon, and reduce the load driving cylinder 6.Described material receiving 9 is arranged on the guide rail 23 being fixed on mainframe 1, and by driving motor 10 to drive and can move forward and backward along guide rail 23.
In forming process, by uniform to leftover pieces and the water dispersed with stirring of size degradation, delivery pump slurry is delivered in kiln basin 2, when the overfall 24 that slurry is arranged in kiln basin 2 flows out, control the speed of conveying slurry, make the molding rate of transporting velocity and molding needed raw material balance each other.nullAfter certain time，Cylinder 6 is driven to decline，Mould 16 is driven to drop in slurry pool 2，After allowing Starch Level not have overmolding mould 16 certain distance，PNPV mouth II 20 at shaping mold frame 15 is passed through negative pressure，Make shaping mould chamber is formed vacuum，Now the fiber in slurry then adsorbs and is deposited on mould 16，Water in slurry is then entered in shaping mould chamber by the hole on mould 16 and discharges，When the thickness of fiber deposition reaches the thickness of required product，Cylinder 6 is driven to rise，Drive mould 16 leave Starch Level and with transfer mold 13 matched moulds，In auxiliary agent adding tube 19, now carry compounding agent solution make transfer mold chamber is formed one layer of uniform auxiliary agent liquid level，Being passed through vacuum again in shaping mould chamber makes compounding agent solution go out through fiber product entrance shaping mould chamber heel row under the effect of vacuum，Thus reach Product Process requirement.After compounding agent solution has penetrated, the PNPV mouth I 18 on transferring templates 12 is passed through negative pressure, makes to be formed in transfer mold chamber vacuum, is passed through compressed air simultaneously, simultaneously drives cylinder 6 and decline in shaping mould chamber；Now product is detached into mould 16 under compressed-air actuated effect and upwards floats, shift the vacuum in mold chamber to be then adsorbed in by product on transfer mold 13, after mould drops to certain distance, material receiving 9 is displaced downwardly to the underface of product in the effect driving motor 10, in transfer mold chamber, now it is passed through compressed air be blown to by product on material receiving 9, again through driving the effect of motor 10 to be removed by the platform connecting material, enter next one circulation.
Particular embodiments described above; the purpose of this utility model, technical scheme and beneficial effect are further described; it is it should be understood that; the foregoing is only specific embodiment of the utility model; it is not limited to this utility model; all within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. done, within should be included in protection domain of the present utility model.
Claims (7)
1. a carbon fiber vacuum near-net-shape machine, it is characterized in that: include mainframe (1), kiln basin (2), transfer mold mechanism (7), shaping mould mechanism (8), material receiving (9), kiln basin (2) is fixed on mainframe (1), shaping mould mechanism (8) is arranged on the mainframe (1) directly over kiln basin (2) upper and is driven by drive mechanism and moves up and down, transfer mold mechanism (7) is fixed on shaping mould mechanism (8) top, transfer mold mechanism (7) is provided with auxiliary agent adding tube (19), material receiving (9) is for removing the product in transfer mold mechanism (7).
null2. carbon fiber vacuum near-net-shape machine as claimed in claim 1，It is characterized in that: described transfer mold mechanism (7) includes adjusting screw rod (11)、Transferring templates (12)、Transfer mold (13)，Transferring templates (12) is fixed on mainframe (1) crossbeam directly over kiln basin (2) by adjusting screw rod (11)，Transfer mold (13) is provided with a number of passage I (14)，Transfer mold (13) and transferring templates (12) are tightly connected and are being internally formed transfer mold chamber，Transferring templates (12) is provided with PNPV mouth I (18)，Passage I (14) turnover that the gas being passed through through PNPV mouth I (18) can only be arranged from transfer mold (13)，Auxiliary agent adding tube (19) is arranged on transferring templates (12) and above and is passed through in transfer mold chamber.
null3. carbon fiber vacuum near-net-shape machine as claimed in claim 1 or 2，It is characterized in that: described shaping mould mechanism (8) includes lifting frame (5)、Drive cylinder (6)、Guide pillar (4)、Shaping mold frame (15)、Mould (16)，Cylinder (6) is driven to be fixed in lifting frame (5),One end of guide pillar (4) is connected to lifting frame (5)，The other end then connects on the shaping mold frame (15) being positioned at immediately below transfer mold mechanism (7)，Mould (16) is provided with a number of passage II (17)，Mould (16) and shaping mold frame (15) are tightly connected and are being internally formed shaping mould chamber，In the bottom of shaping mold frame (15), PNPV mouth II (20) is set，The gas being passed through through PNPV mouth II (20) can only pass in and out by the passage II (17) from mould (16).
4. carbon fiber vacuum near-net-shape machine as claimed in claim 3, it is characterised in that: described guide pillar (4) is guided by the guide pin bushing (21) being fixed on mainframe (1).
5. carbon fiber vacuum near-net-shape machine as claimed in claim 3, it is characterized in that: be respectively provided with the equal balancing weight of a quality (3) two of mainframe (1), balancing weight (3) is that fulcrum is connected in lifting frame (5) by chain with the sprocket wheel (22) being located in frame.
6. carbon fiber vacuum near-net-shape machine as claimed in claim 1, it is characterised in that: described material receiving (9) is arranged on the guide rail (23) being fixed on mainframe (1), and can be moved forward and backward along guide rail (23) by driving motor (10) to drive.
7. carbon fiber vacuum near-net-shape machine as claimed in claim 1, it is characterised in that: it is provided with overfall (24) in described kiln basin (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620169228.8U CN205588656U (en) | 2016-03-07 | 2016-03-07 | Nearly clean make -up machine in carbon fiber vacuum |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620169228.8U CN205588656U (en) | 2016-03-07 | 2016-03-07 | Nearly clean make -up machine in carbon fiber vacuum |
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| CN205588656U true CN205588656U (en) | 2016-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620169228.8U Active CN205588656U (en) | 2016-03-07 | 2016-03-07 | Nearly clean make -up machine in carbon fiber vacuum |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105584059A (en) * | 2016-03-07 | 2016-05-18 | 湘潭市双环机械设备开发有限公司 | Carbon fiber vacuum near-net forming machine |
| CN107020757A (en) * | 2017-06-02 | 2017-08-08 | 福建海源自动化机械股份有限公司 | Carbon fibre composite production line and production method |
-
2016
- 2016-03-07 CN CN201620169228.8U patent/CN205588656U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105584059A (en) * | 2016-03-07 | 2016-05-18 | 湘潭市双环机械设备开发有限公司 | Carbon fiber vacuum near-net forming machine |
| CN107020757A (en) * | 2017-06-02 | 2017-08-08 | 福建海源自动化机械股份有限公司 | Carbon fibre composite production line and production method |
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Address after: 411104 No.6, Rhine Road, high tech Zone, Xiangtan City, Hunan Province Patentee after: Hunan Shuanghuan fiber forming equipment Co.,Ltd. Address before: 411104 No.6, Rhine Road, high tech Zone, Xiangtan City, Hunan Province Patentee before: XIANGTAN SHUANGHUAN MACHINERY DEVELOPMENT Co.,Ltd. |