CN205587662U - Metal material continuous working device - Google Patents
Metal material continuous working device Download PDFInfo
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- CN205587662U CN205587662U CN201620141282.1U CN201620141282U CN205587662U CN 205587662 U CN205587662 U CN 205587662U CN 201620141282 U CN201620141282 U CN 201620141282U CN 205587662 U CN205587662 U CN 205587662U
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- steel belt
- power transmission
- ring steel
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- transmission shaft
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- 239000007769 metal material Substances 0.000 title claims abstract description 22
- 238000001125 extrusion Methods 0.000 claims abstract description 36
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 91
- 239000010959 steel Substances 0.000 claims description 91
- 230000005540 biological transmission Effects 0.000 claims description 82
- 229910002804 graphite Inorganic materials 0.000 claims description 34
- 239000010439 graphite Substances 0.000 claims description 34
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 30
- 238000004321 preservation Methods 0.000 claims description 24
- 238000000889 atomisation Methods 0.000 claims description 20
- 239000006199 nebulizer Substances 0.000 claims description 14
- 239000011449 brick Substances 0.000 claims description 13
- 239000000919 ceramic Substances 0.000 claims description 13
- 239000000498 cooling water Substances 0.000 claims description 9
- 239000012774 insulation material Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 12
- 238000009718 spray deposition Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 238000005204 segregation Methods 0.000 abstract description 2
- 238000003913 materials processing Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000001540 jet deposition Methods 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000007712 rapid solidification Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910000531 Co alloy Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- Carbon And Carbon Compounds (AREA)
Abstract
The utility model relates to a metal material continuous working device belongs to the materials processing field. The device includes: atomizing device, restraint controlling means and continuous extrusion device are flowed in the atomizing. Wherein, atomizing device is located the top that restraint controlling means is flowed in the atomizing, the atomizing is flowed restraint controlling means and is set up in the frame of continuous extrusion device to be located the top of the extrusion wheel of continuous extrusion device. The device will spray deposition techniques and combine to be in the same place with continuous extrusion processing, make the product of production have the advantage of injection deposit product and the advantage of continuous extrusion product simultaneously, just can realize continuous production in succession to raw metal processing. Tiny, no segregation is not only organized to final products, and mechanical properties is superior, and the product cross sectional shape is controllable.
Description
Technical field
This utility model relates to metal material processing field, a kind of integrates jet deposition and continuously extruded continuous processing device.
Background technology
Spray deposition technique is that the SINGER of Swansea university of Britain teaches a kind of material advanced machining technology proposed in the 70's of 20th century, is an important development direction in current rapid solidification field.This technology has an advantage that general fast solidification technology is possessed: eliminates gross segregation and also reduces microsegregation, can obtain tiny and uniform equiax crystal, tiny primary precipitated phase, and oxygen content is low, and hot-working character is excellent.In addition, relatively other fast solidification technologies, have again and can directly prepare rapid solidification body material, moulding material as difficult in Al, Pb, Cu, Mg, Ni, Ti, Co alloy, iron and steel etc., and particles reiforced metal-base composition, functionally gradient material (FGM), in-situ preparation metal-base composites etc..Often there is hole in being disadvantageous in that injection deposition blank in spray deposition technique, porosity may be up to 15% ~ 20%, and hole can reduce the mechanical property such as intensity of material, moulding, elastic modelling quantity, toughness, also can reduce thermal conductivity and electrical conductivity.For improving the serviceability of material, the densification processes such as extruding, hot rolling/cold rolling, high temperature insostatic pressing (HIP), wedge shape compacting need to be used to eliminate or reduce/reduce hole, and be aided with heat treatment and/or forge optimizing tissue, be easily formed microstructure coarsening and texture in the process.
Continual extruding technology is that the GREEN professor of UK Atomic Energy Authority's Springfield institute proposed in 1971, and this technology has plurality of advantages: energy consumption is low, reduces energy consumption more than 30% than conventional extrusion；Blank is not required to preheating, decreases operation and equipment investment；Continuous production truly can be realized, not only can raise labour productivity, shorten the production cycle, drastically reduce the area the geometry waste materials such as extruding remaining, the crop end of pressure, yield rate is high (up to more than 95%), and substantially increases goods and organize the uniformity with performance along its length；Facility compact, floor space is little.This technology is widely used to the production of the nonferrous metal tube rod type lines such as Cu, Al, Pb, Zn, and such as automobile air-conditioning pipe, micro-channel parallel flow pipe, copper strips etc., internal thread aluminium pipe, big flakiness ratio copper strips, large-scale integral panel are also the applications that this technology is potential.
Summary of the invention
This utility model purpose is to provide a kind of metal material continuous processing device, realize the combination of spray deposition technique and connecting technique, make molten metal in Models of Spray Deposition be completely deposited at as far as possible under high-pressure atomisation gas effect in the extruding wheel race of relative narrower, namely spray deposition technique deposition region is controlled.
Metal material continuous processing device described in the utility model includes that the constraint of atomising device 1, atomized flow controls device 2, continuous extrusion device 3, and atomising device 1 is positioned at atomized flow constraint and controls the top of device 2；Atomized flow constraint controls device 2 and is arranged in the frame of continuous extrusion device 3, and is positioned at the top of the extruding wheel of continuous extrusion device 3；
Described atomising device 1 includes shell body module, heat preservation module, heating module, temperature collect module and melt atomization module；Heat preservation module, heating module are arranged on the inside of shell body module, and heat preservation module is between heating module and shell body module, and the inside of heating module is provided with graphite funnel 18, and temperature collect module is for gathering the temperature within graphite funnel 18；Melt atomization module is fixed on below shell body module, heat preservation module, heating module, graphite funnel 18；
The constraint of described atomized flow controls device 2 and includes power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22, rotating shaft II 23, ring steel belt I 24, ring steel belt II 25, axle bed I 26, axle bed II 27, belt pulley I 28, belt pulley II 29, scraper I 200, scraper II 201；One end of described power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed I 26, and the other end of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed II 27；The four axistyle of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is parallel to each other；Ring steel belt I 24 is looped around in power transmission shaft I 20 and rotating shaft I 22, and ring steel belt II 25 is looped around in power transmission shaft II 21 and rotating shaft II 23；Belt pulley I 28 and belt pulley II 29 are connected with power transmission shaft I 20 and power transmission shaft II 21 by key respectively；Belt pulley I 28 and belt pulley II 29 drive power transmission shaft I 20 and power transmission shaft II 21 to rotate respectively, and power transmission shaft I 20 and power transmission shaft II 21 drive ring steel belt I 24 and ring steel belt II 25 to rotate respectively；" V "-shaped passage after ring steel belt I 24 and ring steel belt II 25 assembling；Described scraper I 200 and scraper II 201 are respectively arranged on axle bed I 26, axle bed II 27, are positioned at ring steel belt I 24 and ring steel belt II 25 " V " font channel pitch minimum；
It is right to rectify on " V " font passage that graphite funnel 18 outlet of atomising device 1 and ring steel belt I 24 and ring steel belt II 25 are formed, and the race of the lower end of " V " font passage and the extruding wheel 31 of continuous extrusion device 3 is the most right.
Preferably, shell body module described in the utility model includes bell 11 and furnace wall 12, wherein, the top of bell 11 is provided with the import for adding metal, sealing with insulating brick 100 after adding metal, bottom, furnace wall 12 is provided with the outlet that metal liquid flows out, and is also secured on atomising device 15.
Preferably, heat preservation module described in the utility model includes insulation material 13, insulating brick 100 and heat shield 16, wherein, insulation material 13 is positioned at the inside of shell body module, being filled between furnace wall 12 and ceramic body 14, insulating brick 100 is positioned at the top inlet of bell 11, and heat shield 16 is in funnel-form, it is positioned at the center of shell body module and the intersection of melt atomization module, and heat shield 16 inwall is close to graphite funnel 18.
Preferably, heating module described in the utility model includes resistance wire 19 and ceramic body 14, and resistance wire 19 is interspersed in the passage of ceramic body 14.
Preferably, temperature collect module described in the utility model includes thermocouple 101 and temperature controller (102), and thermocouple 101 one end is positioned at the top of graphite funnel 18, and the other end connects with temperature controller.
Preferably, melt atomization module described in the utility model includes nebulizer 15 and cooling water pipe 17, and the outer wall of nebulizer 15 has two air inlets, and cooling water pipe 17 is looped around in the air cavity of nebulizer 15.
Preferably, continuous extrusion device described in the utility model includes frame 30, extruding wheel 31, main shaft 32, press shoe 33, die cavity 34, mould 35；Wherein, extruding wheel 31 is connected with main shaft 32 by spline, press shoe 33 is connected in frame 30 by rotating shaft 36, rotating shaft 36 axis is parallel with main shaft 32 axis, die cavity 34 is assemblied in press shoe 33, mould 35 is assemblied in die cavity 34, compresses press shoe 33 with hold down gag during work, makes die cavity 34 match with extruding wheel 31.
Preferably, " V "-shaped after ring steel belt I 24 described in the utility model and ring steel belt II 25 assembling, angle is 10 °-20 °, and the minimum pitch value between ring steel belt I 24 and ring steel belt II 25 is equal to the width of extruding race.
Preferably, ring steel belt I 24 described in the utility model and ring steel belt II 25 surface spraying coating.
Preferably, scraper I 200 described in the utility model and scraper II 201 position are adjustable, point of a knife distance ring steel belt 0.2-0.3mm.
Preferably, the axis of graphite funnel 18 described in the utility model is vertical with the surface of extruding race.
Metal material continuous processing device described in the utility model, for the method for processing metal material, specifically includes following steps:
(1) melted metallic solution is incubated in atomising device, adjusts temperature；
(2) open the flow-guiding channel of graphite funnel, allow metallic solution pass through flow-guiding channel free-falling；It is passed through noble gas simultaneously, makes the metallic solution atomization flowed out from flow-guiding channel；
(3) effect that the metal drop being atomized controls device in atomized flow constraint falls in extruding race；
(4) extruding wheel rotates, and drives deposit preform to enter extrusion chamber extrusion molding.
The beneficial effects of the utility model:
Spray deposition technique and continuously extruded extrusion technique are combined by device described in the utility model, make the product of production have the advantage of jet deposition product and the advantage of Continuous Extrusion Products simultaneously, and can process raw metal continuously, it is achieved produce continuously；Final products not only fine microstructures, segregation-free, and excellent in mechanical performance, product cross section controlled shape.
Accompanying drawing explanation
Fig. 1 is the structural representation of continuous processing device described in the utility model.
Fig. 2 is the sectional view of continuous processing device described in the utility model.
Fig. 3 is the structural representation of atomising device described in the utility model.
Fig. 4 is the structural representation that atomized flow described in the utility model constraint controls device.
Fig. 5 is the sectional view that atomized flow described in the utility model constraint controls device.
In figure: 1-atomising device；11-bell；12-furnace wall；13-insulation material；14-ceramic body；15-nebulizer；16-heat shield；17-cooling water pipe；18-graphite funnel；19-resistance wire；100-insulating brick；101-thermocouple；The constraint of 2-atomized flow controls device；20-power transmission shaft I；21-power transmission shaft II；22-rotating shaft I；23-rotating shaft II；24-ring steel belt I；25-ring steel belt II；26-axle bed I；27-axle bed II；28-belt pulley I；29-belt pulley II；200-scraper I；201-scraper II；3-continuous extrusion device；30-frame；31-extrudes wheel；32-main shaft；33-press shoe；34-die cavity；35-mould；36-rotating shaft.
Detailed description of the invention
With specific embodiment, this utility model is described in further detail below in conjunction with the accompanying drawings, but protection domain of the present utility model is not limited to described content.
Embodiment 1
Metal material continuous processing device described in the utility model includes that the constraint of atomising device 1, atomized flow controls device 2, continuous extrusion device 3, and atomising device 1 is positioned at atomized flow constraint and controls the top of device 2；Atomized flow constraint controls device 2 and is arranged in the frame of continuous extrusion device 3, and is positioned at the top of the extruding wheel of continuous extrusion device 3；
Described atomising device 1 includes shell body module, heat preservation module, heating module, temperature collect module and melt atomization module；Heat preservation module, heating module are arranged on the inside of shell body module, and heat preservation module is between heating module and shell body module, and the inside of heating module is provided with graphite funnel 18, and temperature collect module is for gathering the temperature within graphite funnel 18；Melt atomization module is fixed on below shell body module, heat preservation module, heating module, graphite funnel 18；
The constraint of described atomized flow controls device 2 and includes power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22, rotating shaft II 23, ring steel belt I 24, ring steel belt II 25, axle bed I 26, axle bed II 27, belt pulley I 28, belt pulley II 29, scraper I 200, scraper II 201；One end of described power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed I 26, and the other end of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed II 27；The four axistyle of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is parallel to each other；Ring steel belt I 24 is looped around in power transmission shaft I 20 and rotating shaft I 22, and ring steel belt II 25 is looped around in power transmission shaft II 21 and rotating shaft II 23；Belt pulley I 28 and belt pulley II 29 are connected with power transmission shaft I 20 and power transmission shaft II 21 by key respectively；Belt pulley I 28 and belt pulley II 29 drive power transmission shaft I 20 and power transmission shaft II 21 to rotate respectively, and power transmission shaft I 20 and power transmission shaft II 21 drive ring steel belt I 24 and ring steel belt II 25 to rotate respectively；" V "-shaped passage after ring steel belt I 24 and ring steel belt II 25 assembling；Described scraper I 200 and scraper II 201 are respectively arranged on axle bed I 26, axle bed II 27, are positioned at ring steel belt I 24 and ring steel belt II 25 " V " font channel pitch minimum；
It is right to rectify on " V " font passage that graphite funnel 18 outlet of atomising device 1 and ring steel belt I 24 and ring steel belt II 25 are formed, and the race of the lower end of " V " font passage and the extruding wheel 31 of continuous extrusion device 3 is the most right.
Embodiment 2
Metal material continuous processing device described in the utility model includes that the constraint of atomising device 1, atomized flow controls device 2, continuous extrusion device 3, and atomising device 1 is positioned at atomized flow constraint and controls the top of device 2；Atomized flow constraint controls device 2 and is arranged in the frame of continuous extrusion device 3, and is positioned at the top of the extruding wheel of continuous extrusion device 3；
Described atomising device 1 includes shell body module, heat preservation module, heating module, temperature collect module and melt atomization module；Heat preservation module, heating module are arranged on the inside of shell body module, and heat preservation module is between heating module and shell body module, and the inside of heating module is provided with graphite funnel 18, and temperature collect module is for gathering the temperature within graphite funnel 18；Melt atomization module is fixed on below shell body module, heat preservation module, heating module, graphite funnel 18；
State shell body module and include bell 11 and furnace wall 12, wherein, the top of bell 11 is provided with the import for adding metal, seals with insulating brick 100 after adding metal, bottom, furnace wall 12 is provided with the outlet that metal liquid flows out, and is also secured on atomising device 15.
State heat preservation module and include insulation material 13, insulating brick 100 and heat shield 16, wherein, insulation material 13 is positioned at the inside of shell body module, it is filled between furnace wall 12 and ceramic body 14, insulating brick 100 is positioned at the top inlet of bell 11, heat shield 16, in funnel-form, is positioned at the center of shell body module and the intersection of melt atomization module, and heat shield 16 inwall is close to graphite funnel 18.
Described heating module includes resistance wire 19 and ceramic body 14, and resistance wire 19 is interspersed in the passage of ceramic body 14.
Described temperature collect module includes thermocouple 101 and temperature controller (102), and thermocouple 101 one end is positioned at the top of graphite funnel 18, and the other end connects with temperature controller.
Described melt atomization module includes nebulizer 15 and cooling water pipe 17, and the outer wall of nebulizer 15 has two air inlets, and cooling water pipe 17 is looped around in the air cavity of nebulizer 15.
The constraint of described atomized flow controls device 2 and includes power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22, rotating shaft II 23, ring steel belt I 24, ring steel belt II 25, axle bed I 26, axle bed II 27, belt pulley I 28, belt pulley II 29, scraper I 200, scraper II 201；One end of described power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed I 26, and the other end of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed II 27；The four axistyle of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is parallel to each other；Ring steel belt I 24 is looped around in power transmission shaft I 20 and rotating shaft I 22, and ring steel belt II 25 is looped around in power transmission shaft II 21 and rotating shaft II 23；Belt pulley I 28 and belt pulley II 29 are connected with power transmission shaft I 20 and power transmission shaft II 21 by key respectively；Belt pulley I 28 and belt pulley II 29 drive power transmission shaft I 20 and power transmission shaft II 21 to rotate respectively, and power transmission shaft I 20 and power transmission shaft II 21 drive ring steel belt I 24 and ring steel belt II 25 to rotate respectively；" V "-shaped passage after ring steel belt I 24 and ring steel belt II 25 assembling；Described scraper I 200 and scraper II 201 are respectively arranged on axle bed I 26, axle bed II 27, are positioned at ring steel belt I 24 and ring steel belt II 25 " V " font channel pitch minimum；
It is right to rectify on " V " font passage that graphite funnel 18 outlet of atomising device 1 and ring steel belt I 24 and ring steel belt II 25 are formed, and the race of the lower end of " V " font passage and the extruding wheel 31 of continuous extrusion device 3 is the most right.
Described continuous extrusion device includes frame 30, extruding wheel 31, main shaft 32, press shoe 33, die cavity 34, mould 35；Wherein, extruding wheel 31 is connected with main shaft 32 by spline, press shoe 33 is connected in frame 30 by rotating shaft 36, rotating shaft 36 axis is parallel with main shaft 32 axis, die cavity 34 is assemblied in press shoe 33, mould 35 is assemblied in die cavity 34, compresses press shoe 33 with hold down gag during work, makes die cavity 34 match with extruding wheel 31.
Described ring steel belt I 24 and ring steel belt II 25 are " V "-shaped after assembling, and angle is 13 °, and the minimum pitch value between ring steel belt I 24 and ring steel belt II 25 is equal to the width of extruding race.
Described ring steel belt I 24 and ring steel belt II 25 surface spraying coating.
Described scraper I 200 and scraper II 201 position are adjustable, point of a knife distance ring steel belt 0.2mm.
The axis of described graphite funnel 18 is vertical with the surface of extruding race.
Embodiment 3
Metal material continuous processing device described in the utility model includes that the constraint of atomising device 1, atomized flow controls device 2, continuous extrusion device 3, and atomising device 1 is positioned at atomized flow constraint and controls the top of device 2；Atomized flow constraint controls device 2 and is arranged in the frame of continuous extrusion device 3, and is positioned at the top of the extruding wheel of continuous extrusion device 3；
Described atomising device 1 includes shell body module, heat preservation module, heating module, temperature collect module and melt atomization module；Heat preservation module, heating module are arranged on the inside of shell body module, and heat preservation module is between heating module and shell body module, and the inside of heating module is provided with graphite funnel 18, and temperature collect module is for gathering the temperature within graphite funnel 18；Melt atomization module is fixed on below shell body module, heat preservation module, heating module, graphite funnel 18；
State shell body module and include bell 11 and furnace wall 12, wherein, the top of bell 11 is provided with the import for adding metal, seals with insulating brick 100 after adding metal, bottom, furnace wall 12 is provided with the outlet that metal liquid flows out, and is also secured on atomising device 15.
State heat preservation module and include insulation material 13, insulating brick 100 and heat shield 16, wherein, insulation material 13 is positioned at the inside of shell body module, it is filled between furnace wall 12 and ceramic body 14, insulating brick 100 is positioned at the top inlet of bell 11, heat shield 16, in funnel-form, is positioned at the center of shell body module and the intersection of melt atomization module, and heat shield 16 inwall is close to graphite funnel 18.
Described heating module includes resistance wire 19 and ceramic body 14, and resistance wire 19 is interspersed in the passage of ceramic body 14.
Described temperature collect module includes thermocouple 101 and temperature controller (102), and thermocouple 101 one end is positioned at the top of graphite funnel 18, and the other end connects with temperature controller.
Described melt atomization module includes nebulizer 15 and cooling water pipe 17, and the outer wall of nebulizer 15 has two air inlets, and cooling water pipe 17 is looped around in the air cavity of nebulizer 15.
The constraint of described atomized flow controls device 2 and includes power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22, rotating shaft II 23, ring steel belt I 24, ring steel belt II 25, axle bed I 26, axle bed II 27, belt pulley I 28, belt pulley II 29, scraper I 200, scraper II 201；One end of described power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed I 26, and the other end of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is installed in four holes of axle bed II 27；The four axistyle of power transmission shaft I 20, power transmission shaft II 21, rotating shaft I 22 and rotating shaft II 23 is parallel to each other；Ring steel belt I 24 is looped around in power transmission shaft I 20 and rotating shaft I 22, and ring steel belt II 25 is looped around in power transmission shaft II 21 and rotating shaft II 23；Belt pulley I 28 and belt pulley II 29 are connected with power transmission shaft I 20 and power transmission shaft II 21 by key respectively；Belt pulley I 28 and belt pulley II 29 drive power transmission shaft I 20 and power transmission shaft II 21 to rotate respectively, and power transmission shaft I 20 and power transmission shaft II 21 drive ring steel belt I 24 and ring steel belt II 25 to rotate respectively；" V "-shaped passage after ring steel belt I 24 and ring steel belt II 25 assembling；Described scraper I 200 and scraper II 201 are respectively arranged on axle bed I 26, axle bed II 27, are positioned at ring steel belt I 24 and ring steel belt II 25 " V " font channel pitch minimum；
It is right to rectify on " V " font passage that graphite funnel 18 outlet of atomising device 1 and ring steel belt I 24 and ring steel belt II 25 are formed, and the race of the lower end of " V " font passage and the extruding wheel 31 of continuous extrusion device 3 is the most right.
Described continuous extrusion device includes frame 30, extruding wheel 31, main shaft 32, press shoe 33, die cavity 34, mould 35；Wherein, extruding wheel 31 is connected with main shaft 32 by spline, press shoe 33 is connected in frame 30 by rotating shaft 36, rotating shaft 36 axis is parallel with main shaft 32 axis, die cavity 34 is assemblied in press shoe 33, mould 35 is assemblied in die cavity 34, compresses press shoe 33 with hold down gag during work, makes die cavity 34 match with extruding wheel 31.
Described ring steel belt I 24 and ring steel belt II 25 are " V "-shaped after assembling, and angle is 20 °, and the minimum pitch value between ring steel belt I 24 and ring steel belt II 25 is equal to the width of extruding race.
Described ring steel belt I 24 and ring steel belt II 25 surface spraying coating.
Described scraper I 200 and scraper II 201 position are adjustable, point of a knife distance ring steel belt 0.3mm.
The axis of described graphite funnel 18 is vertical with the surface of extruding race.
Claims (11)
1. a metal material continuous processing device, it is characterized in that: described continuous processing device includes that the constraint of atomising device (1), atomized flow controls device (2), continuous extrusion device (3), atomising device (1) is positioned at atomized flow constraint and controls the top of device (2)；Atomized flow constraint controls device (2) and is arranged in the frame of continuous extrusion device (3), and is positioned at the top of the extruding wheel of continuous extrusion device (3)；
Described atomising device (1) includes shell body module, heat preservation module, heating module, temperature collect module and melt atomization module；Heat preservation module, heating module are arranged on the inside of shell body module, heat preservation module is between heating module and shell body module, the inside of heating module is provided with graphite funnel (18), and temperature collect module is used for gathering the temperature that graphite funnel (18) is internal；Melt atomization module is fixed on below shell body module, heat preservation module, heating module, graphite funnel (18)；
The constraint of described atomized flow controls device (2) and includes power transmission shaft I (20), power transmission shaft II (21), rotating shaft I (22), rotating shaft II (23), ring steel belt I (24), ring steel belt II (25), axle bed I (26), axle bed II (27), belt pulley I (28), belt pulley II (29), scraper I (200), scraper II (201)；One end of described power transmission shaft I (20), power transmission shaft II (21), rotating shaft I (22) and rotating shaft II (23) is installed in four holes of axle bed I (26), and the other end of power transmission shaft I (20), power transmission shaft II (21), rotating shaft I (22) and rotating shaft II (23) is installed in four holes of axle bed II (27)；The four axistyle of power transmission shaft I (20), power transmission shaft II (21), rotating shaft I (22) and rotating shaft II (23) is parallel to each other；Ring steel belt I (24) is looped around in power transmission shaft I (20) and rotating shaft I (22), and ring steel belt II (25) is looped around in power transmission shaft II (21) and rotating shaft II (23)；Belt pulley I (28) and belt pulley II (29) are connected with power transmission shaft I (20) and power transmission shaft II (21) by key respectively；Belt pulley I (28) and belt pulley II (29) drive power transmission shaft I (20) and power transmission shaft II (21) to rotate respectively, and power transmission shaft I (20) and power transmission shaft II (21) drive ring steel belt I (24) and ring steel belt II (25) to rotate respectively；" V "-shaped passage after ring steel belt I (24) and ring steel belt II (25) assembling；Described scraper I (200) and scraper II (201) are respectively arranged on axle bed I (26), axle bed II (27), are positioned at ring steel belt I (24) and ring steel belt II (25) " V " font channel pitch minimum；
It is right to rectify on " V " font passage that graphite funnel (18) outlet of atomising device (1) and ring steel belt I (24) and ring steel belt II (25) are formed, and the race of the lower end of " V " font passage and extruding wheel (31) of continuous extrusion device (3) is the most right.
Metal material continuous processing device the most according to claim 1, it is characterized in that: described shell body module includes bell (11) and furnace wall (12), wherein, the top of bell (11) is provided with the import for adding metal, seal with insulating brick (100) after adding metal, furnace wall (12) bottom is provided with the outlet that metal liquid flows out, and is also secured on nebulizer (15).
Metal material continuous processing device the most according to claim 1, it is characterized in that: described heat preservation module includes insulation material (13), insulating brick (100) and heat shield (16), wherein, insulation material (13) is positioned at the inside of shell body module, it is filled between furnace wall (12) and ceramic body (14), insulating brick (100) is positioned at the top inlet of bell (11), heat shield (16) is in funnel-form, it is positioned at the center of shell body module and the intersection of melt atomization module, and heat shield (16) inwall is close to graphite funnel (18).
Metal material continuous processing device the most according to claim 1, it is characterised in that: described heating module includes resistance wire (19) and ceramic body (14), and resistance wire (19) is interspersed in the passage of ceramic body (14).
Metal material continuous processing device the most according to claim 1, it is characterized in that: described temperature collect module includes thermocouple (101) and temperature controller (102), thermocouple (101) one end is positioned at the top of graphite funnel (18), and the other end connects with temperature controller.
Metal material continuous processing device the most according to claim 1, it is characterized in that: described melt atomization module includes nebulizer (15) and cooling water pipe (17), the outer wall of nebulizer (15) has two air inlets, cooling water pipe (17) to be looped around in the air cavity of nebulizer (15).
7. according to metal material continuous processing device described in claim 1 ~ 6 any one, it is characterised in that: described continuous extrusion device includes frame (30), extruding wheel (31), main shaft (32), press shoe (33), die cavity (34), mould (35)；Wherein, extruding wheel (31) is connected with main shaft (32) by spline, press shoe (33) is connected in frame (30) by rotating shaft (36), rotating shaft (36) axis is parallel with main shaft (32) axis, die cavity (34) is assemblied in press shoe (33), mould (35) is assemblied in die cavity (34), compresses press shoe (33) with hold down gag during work, makes die cavity (34) match with extruding wheel (31).
Metal material continuous processing device the most according to claim 1, it is characterized in that: " V "-shaped after described ring steel belt I (24) and ring steel belt II (25) assembling, angle is 10 °-20 °, and the minimum pitch value between ring steel belt I (24) and ring steel belt II (25) is equal to the width of extruding race.
Metal material continuous processing device the most according to claim 1, it is characterised in that: described ring steel belt I (24) and ring steel belt II (25) surface spraying coating.
Metal material continuous processing device the most according to claim 1, it is characterised in that: described scraper I (200) and scraper II (201) position are adjustable, point of a knife distance ring steel belt 0.2-0.3mm.
11. metal material continuous processing devices according to claim 1, it is characterised in that: the axis of described graphite funnel (18) is vertical with the surface of extruding race.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620141282.1U CN205587662U (en) | 2016-02-25 | 2016-02-25 | Metal material continuous working device |
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| CN201620141282.1U CN205587662U (en) | 2016-02-25 | 2016-02-25 | Metal material continuous working device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598453A (en) * | 2016-02-25 | 2016-05-25 | 昆明理工大学 | Continuous machining device for metal materials |
| CN109843591A (en) * | 2016-10-11 | 2019-06-04 | 易福仁科技私人有限公司 | The method for forming 3D object |
-
2016
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105598453A (en) * | 2016-02-25 | 2016-05-25 | 昆明理工大学 | Continuous machining device for metal materials |
| CN109843591A (en) * | 2016-10-11 | 2019-06-04 | 易福仁科技私人有限公司 | The method for forming 3D object |
| CN109843591B (en) * | 2016-10-11 | 2022-02-08 | 易福仁科技知产私人有限公司 | Method of forming 3D object |
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