CN205578298U - Interstage centrifugal compressor that bleeds - Google Patents

Interstage centrifugal compressor that bleeds Download PDF

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CN205578298U
CN205578298U CN201620207363.7U CN201620207363U CN205578298U CN 205578298 U CN205578298 U CN 205578298U CN 201620207363 U CN201620207363 U CN 201620207363U CN 205578298 U CN205578298 U CN 205578298U
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compressor
impeller
centrifugal compressor
rotor
air outlet
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石雪松
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Shenyang Site Machinery Manufacturing Co ltd
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Beijing Site Turbomachinery Co Ltd
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Abstract

一种级间抽气离心压缩机,它主要包括有:主轴、叶轮、隔套、推力盘、平衡盘、膜片联轴器、扩压器、回流器、弯道、进出口蜗室、密封、轴承组部件、壳体等,其特征在于:(1)压缩机的壳体从转轴的水平面分为上、下两体,两者通过压缩机两端的密封体连接并固定;(2)叶轮、隔套、平衡盘、推力盘等零件安装在主轴上形成压缩机的转子,转子通过轴承和轴承座安装在下壳体上;(3)压缩机的下壳体下方固定在支座上,其下方前后设置有进、出气口,中间设有一个抽气的出风筒。叶轮分为大小两种,抽气出风筒之前的为大叶轮,出气筒之后的为小叶轮。叶轮采用的是闭式叶轮用ASTM 705A不锈钢焊接而成,叶片采用后弯形式的结构。

An interstage suction centrifugal compressor, which mainly includes: main shaft, impeller, spacer, thrust disc, balance disc, diaphragm coupling, diffuser, reflux device, bend, inlet and outlet volute, seal , bearing group components, housing, etc., characterized in that: (1) the housing of the compressor is divided into upper and lower bodies from the horizontal plane of the rotating shaft, and the two are connected and fixed by the sealing bodies at both ends of the compressor; (2) the impeller , spacer, balance plate, thrust plate and other parts are installed on the main shaft to form the rotor of the compressor, and the rotor is installed on the lower shell through bearings and bearing seats; (3) The bottom of the lower shell of the compressor is fixed on the support, and its Air inlets and outlets are arranged at the front and rear of the bottom, and an air outlet for air extraction is arranged in the middle. There are two types of impellers, big and small, the big impeller before the exhaust air outlet, and the small impeller after the air outlet. The impeller is a closed impeller welded with ASTM 705A stainless steel, and the blade adopts a backward curved structure.

Description

一种级间抽气离心压缩机A kind of interstage suction centrifugal compressor

技术领域technical field

本实用新型属于压缩机的技术领域,特别涉及到化工技术领域中在级间抽气以满足用户的多个工艺要求的一种级间抽气离心压缩机。The utility model belongs to the technical field of compressors, and in particular relates to an inter-stage air-absorbing centrifugal compressor in the technical field of chemical engineering to meet multiple process requirements of users.

背景技术Background technique

离心压缩机作为气动机械广泛地应用在石油化工、冶金工业和其它工业技术领域,在设计离心压缩机时,必须考虑多方面的因素,如降低生产成本;提高压缩机工作效率。As a pneumatic machine, centrifugal compressors are widely used in petrochemical industry, metallurgical industry and other industrial technology fields. When designing centrifugal compressors, many factors must be considered, such as reducing production costs and improving compressor working efficiency.

目前大部分石油化工企业所应用的离心压缩机有水平剖分式的压缩机、筒式压缩机(即垂直剖分)、轴流式压缩机等等,这些种类的压缩机输送的气体都是从一端的进口进入压缩机内,通过转子的增压后从另一端的出口输出,进入到用户的工艺管线中,即使有分为两段或三段的压缩机,是气体温度过高,使气体通过冷却器达到冷却的作用,再返回到压缩机内,来提高压力。At present, the centrifugal compressors used by most petrochemical enterprises include horizontally split compressors, cylindrical compressors (that is, vertically split), axial flow compressors, etc. The gases delivered by these types of compressors are Enter the compressor from the inlet at one end, output from the outlet at the other end after being pressurized by the rotor, and enter the user's process pipeline. Even if there are two-stage or three-stage compressors, the gas temperature is too high, so that The gas passes through the cooler to achieve cooling, and then returns to the compressor to increase the pressure.

如何有效地使压缩机的效率提高,使用寿命的时间延长,降低维修成本,提供一种高效可靠的压缩机便成为了本技术领域科技人员追求的目标。How to effectively improve the efficiency of the compressor, prolong the service life, reduce the maintenance cost, and provide an efficient and reliable compressor has become the goal pursued by scientists and technicians in this technical field.

中国专利CN1015489B公开了一种《多级离心压缩机》,其特征在于:压缩机每个叶轮和与之相连接的扩压器组成一级,压缩机至少有四个离心转子和至少四个导叶型扩压器(即叶片扩压器)。所诉的导叶型扩压器中前一个扩压器的导叶前缘半径与转子出口半径之比大于后一个扩压器的相同比值,且后一扩压器离排出侧较所述的前一个扩压器近。除了具有导叶型扩压器的所述的各级外,还至少有一级无导叶扩压器。由于扩压器中的旋转脱硫是在回流发展并形成在扩压器中旋转的回流带时产生的,而导叶型扩压器通过在无导叶扩压器开始出现回流部位的内侧设置导叶前缘,具有防止回流的作用,如此,回流器中一开始出现的回流即被抑制,也就避免了旋转脱硫的发生,从而可以使压缩机达到很高的效率,并可以在较宽的范围中工作。Chinese patent CN1015489B discloses a "multi-stage centrifugal compressor", which is characterized in that: each impeller of the compressor and the diffuser connected to it form a first stage, and the compressor has at least four centrifugal rotors and at least four guides. Vane diffuser (i.e. vane diffuser). In the guide vane diffuser mentioned above, the ratio of the guide vane leading edge radius of the former diffuser to the rotor outlet radius is greater than the same ratio of the latter diffuser, and the latter diffuser is farther from the discharge side than the stated The previous diffuser is near. In addition to the stages described with vane-type diffusers, there is at least one stage of vaneless diffusers. Since the rotary desulfurization in the diffuser is generated when the backflow develops and forms a backflow zone that rotates in the diffuser, and the guide vane diffuser is installed inside the position where the backflow begins to appear in the vaneless diffuser. The leading edge of the vane has the function of preventing backflow. In this way, the initial backflow in the reflux device is suppressed, and the occurrence of rotary desulfurization is avoided, so that the compressor can achieve high efficiency and can operate in a wide range. work in the range.

中国发明专利申请案CN102434491A公开了一种《离心压缩机》,所述的叶片扩压器的导叶由后缘半径相同而长度不同的长、短导叶组成,在相邻的长导叶之间至少配置一片短导叶,利用短导叶的整流作用,改善压缩机的性能。Chinese invention patent application CN102434491A discloses a "centrifugal compressor". The guide vanes of the vane diffuser are composed of long and short guide vanes with the same trailing edge radius but different lengths. At least one short guide vane is arranged between them, and the rectification effect of the short guide vane is used to improve the performance of the compressor.

上述诸发明的产品虽已在工业生产中得到了应用,但其产品的某些方面还有提高的余地,而且在工艺上并没有大的创新。我们设想,如果一台压缩机压缩的气体可以供应多条工艺管线,这就会给用户带来更大的效益。通过对产品的主要部件即转子及转子上的工作轮(即叶轮),还有压缩机的密封装置,机壳的形状等诸多部分的研究,我们认为还可以提高压缩机的工作效率,节省的维修成本,甚至于其工作范围都会大幅度的扩展,这正是我们研究工作的着眼点。Though the products of above-mentioned all inventions have been applied in industrial production, some aspects of its products have room for improvement, and there is no great innovation in technology. We imagine that if the gas compressed by one compressor can supply multiple process pipelines, this will bring greater benefits to users. Through the research on the main parts of the product, namely the rotor and the working wheel on the rotor (ie impeller), as well as the sealing device of the compressor, the shape of the casing and many other parts, we believe that the working efficiency of the compressor can be improved and the cost saved The maintenance cost and even the scope of its work will be greatly expanded, which is the focus of our research work.

实用新型内容Utility model content

针对现有的技术中的不足之处,本实用新型提供了一种在石油化工行业当中级间抽气的离心压缩机,即在压缩机进口进入的气体经压缩后其气体压力达到了用户所要求的压力,这样就可以把压缩气体通过抽气风筒抽出用于工艺管线上,而剩余的压缩气体继续进行压缩后在用于其他的工艺管线上,提高压缩机的使用效率。Aiming at the deficiencies in the existing technology, the utility model provides a centrifugal compressor used in the petrochemical industry for pumping air between intermediate stages, that is, after the gas entering the compressor inlet is compressed, its gas pressure reaches the user's desired value. The required pressure, so that the compressed gas can be pumped out through the exhaust fan to be used on the process pipeline, and the remaining compressed gas will continue to be compressed and used on other process pipelines to improve the efficiency of the compressor.

本实用新型提供了一种级间抽气离心压缩机,它主要包括有:主轴、叶轮、隔套、推力盘、平衡盘、膜片联轴器、扩压器、回流器、弯道、进出口蜗室、密封、轴承组部件、壳体等,其特征在于:The utility model provides an interstage suction centrifugal compressor, which mainly includes: a main shaft, an impeller, a spacer, a thrust disc, a balance disc, a diaphragm coupling, a diffuser, a reflux device, a bend, an inlet Outlet volute, seal, bearing group parts, housing, etc., are characterized in that:

(1)压缩机的壳体从转轴的水平面分为上、下两体,两者通过压缩机两端的密封体连接并固定;(1) The shell of the compressor is divided into upper and lower parts from the horizontal plane of the rotating shaft, and the two are connected and fixed by the sealing bodies at both ends of the compressor;

(2)叶轮、隔套、平衡盘、推力盘等零件安装在主轴上形成压缩机的转子,转子通过轴承和轴承座安装在下壳体上;(2) The impeller, spacer, balance disc, thrust disc and other parts are installed on the main shaft to form the rotor of the compressor, and the rotor is installed on the lower casing through bearings and bearing seats;

(3)压缩机的下壳体下方固定在支座上,其下方前后设置有进、出气口,中间设有一个抽气的出风筒。(3) The lower part of the lower casing of the compressor is fixed on the support, and the air inlet and outlet are arranged at the front and rear of the lower part, and an air outlet for air extraction is arranged in the middle.

本实用新型的离心压缩机转子上的叶轮的大小为两种,抽气出风筒之前的为大叶轮来保证抽气压力,之后的为小叶轮对气体进一步的压缩,这样设计会提高本产品的工作效率和使用效率;The size of the impeller on the rotor of the centrifugal compressor of the utility model is two types, the big impeller before the exhaust air cylinder ensures the suction pressure, and the small impeller after that can further compress the gas. This design will improve the performance of the product. work efficiency and use efficiency;

本实用新型的离心压缩机的叶轮采用的是ASTM 705A不锈钢闭式叶轮,以焊接工艺成形,叶片采用后弯结构的叶片形式,与其他产品的开式叶轮相比较,机组的整体效率有大幅度的提升。The impeller of the centrifugal compressor of the utility model adopts the closed impeller of ASTM 705A stainless steel, which is formed by welding process, and the blade adopts the blade form of the backward curved structure. Compared with the open impeller of other products, the overall efficiency of the unit is greatly improved. improvement.

本实用新型的离心压缩机是在以前的基础上通过不断地实践和研究而设计出来的产品,对机组的各方面都做了细致的研究与改进,使得本产品的工作效率、使用效率寿命都有了很大的提高。本实用新型的级间抽气离心压缩机在用户的使用过程中,受到用户的一致好评,得到广大用户的欢迎。The centrifugal compressor of the utility model is a product designed through continuous practice and research on the basis of the previous ones. Careful research and improvement have been done on all aspects of the unit, so that the working efficiency and service life of this product are improved. There has been a great improvement. The interstage air-absorbing centrifugal compressor of the present utility model receives unanimous praise from users and is welcomed by users in the process of using it.

附图说明Description of drawings

图1为本实用新型级间抽气离心压缩机的主剖视图,图2为级间抽气离心压缩机的外形图。Fig. 1 is a main sectional view of the interstage air-absorbing centrifugal compressor of the present invention, and Fig. 2 is an outline view of the inter-stage air-absorbing centrifugal compressor.

具体实施方式detailed description

下面结合附图和具体实施方式对本实用新型级间抽气离心压缩机作进一步详细的说明。The interstage suction centrifugal compressor of the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1为本实用新型级间加气离心压缩机的主剖视图,如图所示。级间抽气离心压缩机包括上机壳1、下机壳2、进风筒3、抽风筒4、出风筒5、主轴6、叶轮7、密封组件8、隔板9、轴承组部件10、联轴器11。叶轮7和隔套、平衡盘、推力盘等零件安装在主轴上形成转子,将联轴器11安装在转子的一端,以便与驱动机相连。Fig. 1 is the main sectional view of the utility model interstage air-filled centrifugal compressor, as shown in the figure. The interstage suction centrifugal compressor includes an upper casing 1, a lower casing 2, an air inlet cylinder 3, an exhaust cylinder 4, an air outlet cylinder 5, a main shaft 6, an impeller 7, a sealing assembly 8, a partition 9, and a bearing assembly component 10 , Coupling 11. Parts such as impeller 7 and spacer, balance disc, thrust disc are installed on the main shaft to form the rotor, and coupling 11 is installed on one end of the rotor so as to be connected with the driving machine.

图2为级间抽气离心压缩机的外形图。其包括有上机壳2、下机壳3、螺栓12,将隔板9分别安装在上机壳1、下机壳2上,将轴承组部件10放在下机壳2的密封体上,转子放在轴承上,将上机壳与下机壳用螺栓12把和好,完成整机的安装。Figure 2 is an outline view of an interstage suction centrifugal compressor. It includes an upper casing 2, a lower casing 3, and bolts 12. The partitions 9 are respectively installed on the upper casing 1 and the lower casing 2, and the bearing assembly component 10 is placed on the sealing body of the lower casing 2, and the rotor Put it on the bearing, and reconcile the upper casing and the lower casing with 12 bolts to complete the installation of the complete machine.

本实用新型级间加气离心压缩机的叶轮采用的是后弯形式的闭式叶轮,材料选用ASTM 705A型不锈钢,叶片通过铣削加工而成,与下轮盘为一体,上轮盖与下轮盘采用焊接而成。本实用新型产品采用闭式叶轮其工作效率要比半开式叶轮效率高很多,与此同时也更加能满足石油化工行业的要求,会给用户带来更大的效益。The impeller of the utility model interstage aerated centrifugal compressor adopts a closed impeller in the form of backward bending, and the material is ASTM 705A stainless steel. The blade is processed by milling and is integrated with the lower wheel disc. The disc is welded. The product of the utility model adopts a closed impeller, and its working efficiency is much higher than that of a semi-open impeller. At the same time, it can better meet the requirements of the petrochemical industry and bring greater benefits to users.

本实用新型级间抽气离心压缩机提供了级间抽气的结构,在至少2级离心压缩机的弯道处开设抽气风筒,从而可用于多条工艺管线,从而能满足用户的多种需求。The utility model provides an interstage air extraction structure for the interstage air extraction centrifugal compressor, and an air extraction air duct is provided at the bend of at least two stages of centrifugal compressors, so that it can be used for multiple process pipelines, thereby meeting the needs of users. kind of demand.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有多种改变和变化。凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various changes and variations. All modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims (3)

1.一种级间抽气离心压缩机,它主要包括有:主轴、叶轮、隔套、推力盘、平衡盘、膜片联轴器、扩压器、回流器、弯道、进出口蜗室、密封、轴承组部件、壳体,其特征在于: 1. An interstage suction centrifugal compressor, which mainly includes: main shaft, impeller, spacer, thrust disc, balance disc, diaphragm coupling, diffuser, reflux device, bend, inlet and outlet volute , a seal, a bearing set component, and a housing, characterized in that: (1)压缩机的壳体从转轴的水平面分为上、下两体,两者通过压缩机两端的密封体连接并固定; (1) The shell of the compressor is divided into upper and lower parts from the horizontal plane of the rotating shaft, and the two are connected and fixed by the sealing bodies at both ends of the compressor; (2)叶轮、隔套、平衡盘、推力盘安装在主轴上形成压缩机的转子,转子通过轴承和轴承座安装在下壳体上; (2) The impeller, spacer, balance disc, and thrust disc are installed on the main shaft to form the rotor of the compressor, and the rotor is installed on the lower casing through bearings and bearing seats; (3)压缩机的下壳体下方固定在支座上,其下方前后设置有进、出气口,中间设有一个抽气的出风筒。 (3) The lower part of the lower casing of the compressor is fixed on the support, and the air inlet and outlet are arranged at the front and rear of the lower part, and an air outlet for air extraction is arranged in the middle. 2.按权利要求1所述的级间抽气离心压缩机,其特征在于所说的叶轮分为大小两种,抽气出风筒之前的为大叶轮,出气筒之后的为小叶轮。 2. The interstage suction centrifugal compressor according to claim 1, characterized in that said impellers are divided into two types, big and small, the big impeller before the air outlet, and the small impeller after the air outlet. 3.按权利要求1或2所述的级间抽气离心压缩机,其特征在于所说的叶轮采用的是闭式叶轮用ASTM 705A不锈钢焊接成形,叶片采用后弯形式的结构。 3. The interstage suction centrifugal compressor according to claim 1 or 2, characterized in that the closed impeller is welded with ASTM 705A stainless steel, and the blade adopts a backward curved structure.
CN201620207363.7U 2016-03-17 2016-03-17 Interstage centrifugal compressor that bleeds Expired - Fee Related CN205578298U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108825525A (en) * 2018-07-24 2018-11-16 江苏涞森环保设备有限公司 A kind of high-efficiency multi-stage multiple pressure centrifugal blower
CN109026842A (en) * 2018-07-24 2018-12-18 江苏涞森环保设备有限公司 It is a kind of with spiral case between intake and exhaust functions
CN113513489A (en) * 2021-05-24 2021-10-19 沈阳斯特机械制造有限公司 Dry gas compressor for raw material pretreatment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108825525A (en) * 2018-07-24 2018-11-16 江苏涞森环保设备有限公司 A kind of high-efficiency multi-stage multiple pressure centrifugal blower
CN109026842A (en) * 2018-07-24 2018-12-18 江苏涞森环保设备有限公司 It is a kind of with spiral case between intake and exhaust functions
CN113513489A (en) * 2021-05-24 2021-10-19 沈阳斯特机械制造有限公司 Dry gas compressor for raw material pretreatment

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