CN205571758U - Welding machine intelligent cooling water tank - Google Patents

Welding machine intelligent cooling water tank Download PDF

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Publication number
CN205571758U
CN205571758U CN201620177727.1U CN201620177727U CN205571758U CN 205571758 U CN205571758 U CN 205571758U CN 201620177727 U CN201620177727 U CN 201620177727U CN 205571758 U CN205571758 U CN 205571758U
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CN
China
Prior art keywords
water tank
welding machine
control module
cooling water
power
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201620177727.1U
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Chinese (zh)
Inventor
翁良轩
翁敏翔
林广兴
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGMEN BOSJOB CO Ltd
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JIANGMEN BOSJOB CO Ltd
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Priority to CN201620177727.1U priority Critical patent/CN205571758U/en
Application granted granted Critical
Publication of CN205571758U publication Critical patent/CN205571758U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a welding machine intelligent cooling water tank, including water, welding machine, be provided with power input connector and power output interface on the water tank, the power output interface connection welding machine is provided with total switch on the water tank, be provided with control circuit board in the water tank, last water tank power control module, welding machine power control module and the intelligent protective film piece of being provided with of control circuit board, water tank power control module and welding machine power control module are connected respectively to intelligence protective film piece, detect discharge inadequately or temperature when too high when intelligent protective film piece, send stop signal to water tank power control module and welding machine power control module, stop to supply power to water tank and welding machine. Adopt the utility model discloses an intelligent cooling water tank, the electricity is got through the water tank to the welding machine, work appears when the water tank and when unusual, stops the power supply to water tank and welding machine, avoids water tank or welding machine superheated damage, realizes the protection to water tank and welding machine.

Description

A kind of welding machine intelligence cooling water tank
Technical field
This utility model relates to welding machine field, is specifically related to a kind of welding machine intelligence cooling water tank.
Background technology
Water tank is the bigger welding machine of power indispensable accessory when using, the water in water tank welding gun or and heat exchanger between circulate, Butt welding gun or welding machine can carry out cooling.Existing welding machine tank function is single, does not possess following functions:
1. auto sleep: when welding machine stops welding, and existing cooling water tank still operates without stopping, and will not be automatically stopped work, causes the waste of electric power, also shortens the life-span of water tank pump motor.
The most automatically start: when welding machine starts welding, if welder has forgotten unlatching cooling water tank, existing water tank also will not start automatically, and this can cause the mistake cause thermal damage of welding gun even welding machine.
3. abnormal alarm is protected with welding machine: when various abnormal case such as whole water circulation system generation discharge too low, hydraulic pressure is too low, water temperature over-highs; cooling water tank does not possess abnormal alarm ability; small part has the cooling water tank of alert capability; because not possessing welding machine protective capability; if alarm signal is ignored; do not stop welding, still can cause the mistake cause thermal damage of welding gun even welding machine.
Utility model content
For overcoming the problems referred to above, the purpose of this utility model is to provide a kind of welding machine intelligence cooling water tank, and welding machine passes through water tank power taking; intelligent protection module it is provided with in water tank; when operation irregularity occurs in water tank, stop water tank and welding machine are powered, water tank and welding machine are protected.
The technical solution adopted in the utility model is:
A kind of welding machine intelligence cooling water tank, including water tank, welding machine is placed on water tank, power input interface and power output interface it is provided with on described water tank, described power output interface connects welding machine, total power switch it is provided with on water tank, control circuit plate it is provided with in described water tank, it is provided with water tank energy supply control module on described control circuit plate, welding machine electric power control module and intelligent protection module, described intelligent protection module connects water tank energy supply control module and welding machine electric power control module respectively, when intelligent protection module detects that discharge is not enough or hydraulic pressure is too low or during water temperature over-high, stopping signal being sent to water tank energy supply control module and welding machine electric power control module, stop powering to water tank and welding machine.
Further improvement as technique scheme; the first time-delay mechanism it is provided with in described intelligent protection module; when intelligent protection module detects discharge deficiency or water temperature over-high; time delay can send stopping signal to water tank energy supply control module and welding machine electric power control module, to avoid because accidental instantaneous exception causes protection erroneous judgement.
As the further improvement of technique scheme, the range of accommodation of described first time-delay mechanism is 1 ~ 20s, is preferably set to 5s.
As the further improvement of technique scheme, described control circuit plate being provided with water tank sleep block, described water tank sleep block connects water tank energy supply control module.When water tank sleep block detects welding machine input current less than setting value, sending sleep signal to water tank energy supply control module, water tank quits work, and the effect of water tank sleep block is when welding machine does not works, reduce water tank and the working time of interior equipment thereof, thus extend its service life;And after water tank enters park mode, if sleep block detects that welding machine input current is higher than setting value, soon send, to water tank energy supply control module, signal of returning to work, water tank is made to resume work, this design can make welding machine in the moment returned to work after one period standby, automatically start water tank, make the cooling of welding gun or welding machine be protected.
As the further improvement of technique scheme, in described water tank sleep block, it is provided with the second time-delay mechanism.
As the further improvement of technique scheme, the range of accommodation of described second time-delay mechanism is 60 ~ 1200s s.
As the further improvement of technique scheme, described water tank being provided with power display lamp, water tank of welding machine and powers display lamp, user can understand the electric power thus supplied of water tank and welding machine by viewing lamp.
As the further improvement of technique scheme, described water tank being provided with alarm device, described alarm device connects intelligent protection module, when intelligent protection module detects water tank operation irregularity, triggers alarm device, sends alarm signal to operator.Further, described alarm device is alarm lamp and buzzer.
As the further improvement of technique scheme, described water tank is provided with external communication interface, through external communication interface, alarm signal can be connected with external equipment.
Further improvement as technique scheme, it is provided with autotransformer on described water tank, pass through autotransformer, the output voltage of Adjustable water tank power source output interface, it is preferably provided with the output voltage gear of 380V, 220V and 110V, and adjustable output voltage is single-phase or three-phase, making water tank can be that multiple electrical equipment provides power supply, improves the scope of application of product.
The beneficial effects of the utility model are:
1. on and off switch is integrated: total power switch is integrated with the power supply of water tank and welding machine and controls, and after opening main switch, welding machine and water tank all obtain power supply, and user can be avoided to forget to turn on water tank power supply, causes welding gun or welding machine is overheated burns;
2. the auto sleep of water tank with automatically return to work: when welding machine stop weld, cooling water tank of the present utility model meeting auto sleep, reduces the waste of electric power, extends the life-span of water tank pump motor, the water tank entering resting state can start automatically when welding machine is resumed work, it is ensured that cooling work normal;
3. the warning under abnormality and shut-down: when the unusual conditions such as water circulation system appearance is overheated, cross low pressure, flow is too low exceed the scheduled time, system can be automatically with display lamp and buzzer warning, and it is automatically stopped the work of welding machine and water tank, to guarantee that welding gun will not overheated burn with welding machine, and outwards export alarm signal by external communication interface;
4. whether the work of welding machine is judged by input current: can mate any welding machine easily, it is not required to interfere, sample control signal and the output signal of any welding machine, is directly judged that the design whether welding machine works achieves the ability of any welder equipment that integrates with painless, seamless by input current;
5. improving the voltage adaptation ability of welding equipment: be not inconsistent welder equipment for some input voltages and actual application places, the autotransformer carried can improve the voltage adaptation ability of welding equipment easily in list/conversion between three-phase 220V and list/three-phase 380V.
Accompanying drawing explanation
It is described further below in conjunction with accompanying drawing and example.
Fig. 1 is the connection diagram at the intelligence cooling water tank back side of the present utility model and welding machine.
Fig. 2 is intelligence cooling water tank front schematic view of the present utility model.
Fig. 3 is the module composition frame chart on control circuit plate.
Detailed description of the invention
Referring to figs. 1 through Fig. 3, a kind of welding machine intelligence cooling water tank that this utility model provides, including water tank 1, having the water circulating cooling parts such as water pump, bucket, heat radiation row in water tank 1, welding machine 2 is placed on water tank 1, and the outlet of water tank 1 is connected on the cooling water water inlet of welding machine 2, the coolant outlet of welding machine 2 is connected on welding gun water inlet, the hot water backwater of welding gun is connected to the hot water water inlet of cooling water tank, and current circulate between water tank and welding machine 2 and welding gun, carries out cooling heat radiation.
Water tank 1 back side is provided with power input interface 12 and power output interface 13, and power input interface 12 is used for connecting mains supply, and power output interface 13 connects welding machine 2.
Water tank 1 front is provided with total power switch 11, display lamp 14 powered by welding machine, display lamp 15 powered by water tank, and alarm lamp 16.Total power switch 11 is for Non-follow control water tank 1 and the power supply of welding machine 2;Display lamp 14 powered by welding machine and water tank is powered, and display lamp 15 shows welding machine 2 and the electric power thus supplied of water tank 1 respectively, and when water tank or welding machine normal power supply, corresponding display lamp is lighted.
It is provided with control circuit plate in described water tank 1, control circuit plate is provided with water tank energy supply control module 31, welding machine electric power control module 32, intelligent protection module 33 and water tank sleep block 34.
Described intelligent protection module 33 connects water tank energy supply control module 31 and welding machine electric power control module 32 respectively; the first time-delay mechanism it is provided with in intelligent protection module 33; when intelligent protection module 33 detects discharge deficiency or water temperature over-high; time delay can send stopping signal to water tank energy supply control module 31 and welding machine electric power control module 32; stop powering to water tank 1 and welding machine 2; avoiding water tank 1 and welding machine 2 overheated, power supply display lamp extinguishes the most accordingly.Wherein the delay adjustment scope of the first time-delay mechanism is 1 ~ 20s, is preferably set to 5s.
Further, described water tank 1 being provided with alarm device, alarm device is preferably alarm lamp 16 and buzzer.Described alarm device connects intelligent protection module 33, when intelligent protection module 33 detects water tank operation irregularity, triggers alarm device, sends light warning signal and buzzing prompting to operator.Additionally, water tank 1 back side is also provided with external communication interface 17, miscellaneous equipment can be connected by external communication interface 17 and report to the police.
Described water tank sleep block 34 connects water tank energy supply control module 31, is provided with the second time-delay mechanism in water tank sleep block 34.When water tank sleep block 34 detects welding machine 2 input current less than setting value (such as less than during 2A), sending sleep signal to water tank energy supply control module 31 after time delay, water tank 1 quits work, and water tank display lamp 15 of powering extinguishes.Wherein, the delay adjustment scope of described second time-delay mechanism is 60 ~ 1200s.The effect of water tank sleep block 34 is when welding machine 2 does not works, and reduces water tank 1 and the working time of interior equipment thereof, thus extends its service life.When welding machine 2 normally works, welding machine input current increases, and water tank sleep block 34 detects that the input current of welding machine 2 is higher than setting value, thus triggers water tank 1 and stop resting state, recovers to run well, makes the cooling of welding gun or welding machine be protected.
Use intelligence cooling water tank of the present utility model; welding machine 2 is by water tank 1 power taking; intelligent protection module 33 it is provided with in water tank 1; when there is operation irregularity in water tank 1; stop water tank 1 and the power supply of welding machine 2; avoid water tank 1 or welding machine 2 or welding gun overheated thus go wrong, it is achieved to water tank 1 and welding machine 2 or the protection of welding gun.After staff fixes a breakdown, system can recover the power supply of welding machine and water tank automatically, it is possible to restarts water tank 1 and welding machine 2 by total power switch 11, very easy to use.Additionally, arranging of water tank sleep block 34 can also make water tank 1 enter resting state when welding machine 2 does not works, reduce loss, increase its service life.
Further, it is provided with autotransformer on water tank 1, pass through autotransformer, the output voltage of Adjustable water tank 1 power source output interface 13, it is preferably provided with the output voltage gear of 380V, 220V and 110V, and adjustable output voltage is single-phase or three-phase, making water tank can be that multiple electrical equipment provides power supply, improves the scope of application of product.
The above, preferred embodiment the most of the present utility model, this utility model is not limited to above-mentioned embodiment, as long as it reaches technique effect of the present utility model with identical means, all should belong to protection domain of the present utility model.

Claims (10)

  1. null1. a welding machine intelligence cooling water tank,Including water tank (1),Welding machine (2) is placed on water tank (1),Power input interface (12) and power output interface (13) it is provided with on described water tank (1),Described power output interface (13) connects welding machine (2),Total power switch (11) it is provided with on water tank (1),It is characterized in that: described water tank is provided with control circuit plate in (1),Water tank energy supply control module (31) it is provided with on described control circuit plate、Welding machine electric power control module (32) and intelligent protection module (33),Described intelligent protection module (33) connects water tank energy supply control module (31) and welding machine electric power control module (32) respectively,When intelligent protection module (33) detects that discharge is not enough or hydraulic pressure is too low or during water temperature over-high,Stopping signal being sent to water tank energy supply control module (31) and welding machine electric power control module (32),Stop powering to water tank (1) and welding machine (2).
  2. A kind of welding machine intelligence cooling water tank the most according to claim 1, it is characterised in that: described intelligent protection module is provided with the first time-delay mechanism in (33).
  3. A kind of welding machine intelligence cooling water tank the most according to claim 2, it is characterised in that: the range of accommodation of described first time-delay mechanism is 1 ~ 20s.
  4. A kind of welding machine intelligence cooling water tank the most according to claim 1, it is characterized in that: on described control circuit plate, be provided with water tank sleep block (34), described water tank sleep block (34) connects water tank energy supply control module (31), when water tank sleep block (34) detects the input current of welding machine (2) less than setting value, sending sleep signal to water tank energy supply control module (31), water tank (1) quits work.
  5. A kind of welding machine intelligence cooling water tank the most according to claim 4, it is characterised in that: it is provided with the second time-delay mechanism in described water tank sleep block (34).
  6. A kind of welding machine intelligence cooling water tank the most according to claim 5, it is characterised in that: the range of accommodation of described second time-delay mechanism is 60 ~ 1200s.
  7. 7. according to the arbitrary described a kind of welding machine intelligence cooling water tank of claim 1 to 6, it is characterised in that: it is provided with power display lamp (14), water tank of welding machine on described water tank (1) and powers display lamp (15).
  8. A kind of welding machine intelligence cooling water tank the most according to claim 1, it is characterised in that: being provided with alarm device on described water tank (1), described alarm device connects intelligent protection module (33).
  9. A kind of welding machine intelligence cooling water tank the most according to claim 8, it is characterised in that: it is provided with the external communication interface (17) being connected with external equipment by alarm signal on described water tank (1).
  10. A kind of welding machine intelligence cooling water tank the most according to claim 1, it is characterised in that: described water tank is provided with autotransformer on (1).
CN201620177727.1U 2016-03-08 2016-03-08 Welding machine intelligent cooling water tank Withdrawn - After Issue CN205571758U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620177727.1U CN205571758U (en) 2016-03-08 2016-03-08 Welding machine intelligent cooling water tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620177727.1U CN205571758U (en) 2016-03-08 2016-03-08 Welding machine intelligent cooling water tank

Publications (1)

Publication Number Publication Date
CN205571758U true CN205571758U (en) 2016-09-14

Family

ID=56868424

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620177727.1U Withdrawn - After Issue CN205571758U (en) 2016-03-08 2016-03-08 Welding machine intelligent cooling water tank

Country Status (1)

Country Link
CN (1) CN205571758U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105618968A (en) * 2016-03-08 2016-06-01 江门市保值久机电有限公司 Intelligent cooling water tank of welding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105618968A (en) * 2016-03-08 2016-06-01 江门市保值久机电有限公司 Intelligent cooling water tank of welding machine

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GR01 Patent grant
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20160914

Effective date of abandoning: 20171124