CN209893958U - Vacuum casting furnace cooling water internal circulation emergency system - Google Patents
Vacuum casting furnace cooling water internal circulation emergency system Download PDFInfo
- Publication number
- CN209893958U CN209893958U CN201920585949.0U CN201920585949U CN209893958U CN 209893958 U CN209893958 U CN 209893958U CN 201920585949 U CN201920585949 U CN 201920585949U CN 209893958 U CN209893958 U CN 209893958U
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- water
- emergency
- cooling water
- vacuum
- vacuum fusion
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- 239000000498 cooling water Substances 0.000 title claims abstract description 24
- 238000005266 casting Methods 0.000 title claims description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 54
- 238000009617 vacuum fusion Methods 0.000 claims abstract 11
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000001816 cooling Methods 0.000 abstract description 5
- 230000006698 induction Effects 0.000 abstract description 5
- 238000010248 power generation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
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Abstract
The utility model discloses a vacuum fusion cast stove cooling water inner loop emergency system, including circulating water tank, water intaking valve, emergent water pump, check valve, filter, air-cooled radiator and vacuum fusion cast stove, circulating water tank, water intaking valve, emergent water pump, check valve, filter, air-cooled radiator and vacuum fusion cast stove loop through the pipeline and are connected, and circulating water tank still vacuum fusion cast stove is connected, the utility model discloses vacuum fusion cast stove cooling water inner loop emergency system can provide the power when reasons such as any power failure, water pump trouble cause suddenly cutting off the water, adopts emergency system to continue to supply with cooling circulation water for the vacuum fusion cast stove, protects the safety of vacuum fusion cast stove induction coil and furnace body.
Description
Technical Field
The utility model relates to the field of cooling technology, specifically a vacuum melting and casting furnace cooling water inner loop emergency system.
Background
The cooling water circulation system is currently used for a cooling water internal circulation system of a vacuum casting furnace, the working temperature of each component and a heating furnace induction coil in the vacuum casting furnace is extremely high, the furnace body can reach 1500 ℃ at most, and cooling water needs to be continuously provided for the furnace body during the working period. The sudden water cut-off caused by any reasons such as power failure, water pump failure and the like can cause the serious accident of the induction coil of the electric heating furnace of the casting furnace to be burnt out, and the production line stops production. In order to avoid the serious accident, an emergency defense system must be configured for the serious accident so as to ensure the safety of the vacuum casting furnace.
Therefore, the design of the emergency system for the internal circulation of the cooling water of the vacuum casting furnace is needed to solve the problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a vacuum melting and casting stove cooling water inner loop emergency system to solve the problem that provides among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the cooling water internal circulation emergency system comprises a circulation water tank, a water inlet valve, an emergency water pump, a one-way valve, a filter, an air-cooled radiator and a vacuum casting furnace, wherein the circulation water tank, the water inlet valve, the emergency water pump, the one-way valve, the filter, the air-cooled radiator and the vacuum casting furnace are sequentially connected through a pipeline, the circulation water tank is further connected with the vacuum casting furnace to form a circulation loop, and the emergency system further comprises an emergency power supply for providing emergency power supply, and the emergency power supply is respectively connected with the emergency water pump and the air-cooled radiator.
As a further technical solution of the present invention: and cooling water is arranged in the circulating water tank.
As a further technical solution of the present invention: the cooling water is softened water.
As a further technical solution of the present invention: the emergency power supply is composed of a diesel generator set, a UPS uninterrupted power supply, a logic control part and an informatization management system.
As a further technical solution of the present invention: the information management system is a PLC.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses vacuum melting and casting stove cooling water inner loop emergency system can provide the power when any reasons such as power failure, water pump trouble cause the sudden shutdown, adopts emergency system to continue to supply with cooling circulation water for the vacuum melting and casting stove, protects the safety of vacuum melting and casting stove induction coil and furnace body.
Drawings
Fig. 1 is a process flow diagram of the present invention.
Fig. 2 is a control flow chart of the present invention.
Fig. 3 is a schematic diagram of the power generation and supply principle of the utility model when the commercial power has a power failure.
In the figure: 1-circulating water tank, 2-pipeline, 3-water inlet valve, 4-emergency water pump, 5-one-way valve, 6-filter, 7-air cooling radiator, 8-vacuum casting furnace and 9-emergency power supply.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, an internal cooling water circulation emergency system for a vacuum casting furnace comprises a circulation water tank 1, a water inlet valve 3, a one-way valve 5, an air-cooled radiator 7, an emergency water pump 4 and a filter 6, wherein the parts are communicated through a pipeline 2, and an emergency power supply 9 supplies power to the emergency water pump 4 and the air-cooled radiator 7. Softened water is adopted as circulating water, when sudden water cut-off is caused by any power failure, water pump failure and other reasons, an emergency power supply is automatically switched to supply power to the emergency water pump 4 and the air-cooled radiator 7, the softened water in the circulating water tank 1 is cooled by the air-cooled radiator 7 and then supplied to the vacuum casting furnace 8, and finally the softened water returns to the circulating water tank 1 and continuously supplies cooling water to the vacuum casting furnace 8 until the temperatures of an induction coil, a furnace body and the like of the vacuum casting furnace are reduced to be below safe temperatures.
Example 2: on the basis of embodiment 1, the emergency power supply 9 of the design is composed of a diesel generator set, a UPS uninterrupted power supply, a logic control part and an informatization management system. The electric control system is provided with a mains supply detection unit, and when the PLC detects that the mains supply is powered off, the UPS is started to supply power to the control system and the emergency water pump for 5 min. In the process, the diesel generator is started to generate power, the power is automatically switched to the generator to supply power after the power generation is stable, the cooling fan is started, the normal running of circulating cooling water is ensured, and the emergency power supply of the vacuum casting furnace is started at the same time. The system is provided with an Uninterruptible Power Supply (UPS) and supplies power to an emergency water pump, a Programmable Logic Controller (PLC), an electromagnetic valve and other sensors under the condition that the power generation of the generator is not stable enough. In addition, the manager can check the running state of the equipment, the water level of the water tank, the state of the electric valve, the battery of the generator, the residual oil quantity, the alarm output and other information at any time from the computer.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. The utility model provides a vacuum fusion casting stove cooling water inner loop emergency system, including circulating water tank (1), water intaking valve (3), emergency water pump (4), check valve (5), filter (6), air-cooled radiator (7) and vacuum fusion casting stove (8), circulating water tank (1), water intaking valve (3), emergency water pump (4), check valve (5), filter (6), air-cooled radiator (7) and vacuum fusion casting stove (8) loop through pipeline (2) and are connected, circulating water tank (1) still is connected with vacuum fusion casting stove (8), thereby constitute the circulation loop, a serial communication port, still including emergency power source (9) that are used for providing emergency power supply, emergency water pump (4) and air-cooled radiator (7) are connected respectively in emergency power source (9).
2. The emergency system for the internal circulation of cooling water of a vacuum melting and casting furnace as claimed in claim 1, wherein the cooling water is provided inside the circulation water tank (1).
3. The emergency system for the internal circulation of cooling water of a vacuum casting furnace as claimed in claim 2, wherein the cooling water is softened water.
4. The vacuum melting and casting furnace cooling water internal circulation emergency system as claimed in claim 1, characterized in that the emergency power supply (9) is composed of a diesel generator set, a UPS uninterrupted power supply, a logic control part and an information management system.
5. The emergency system for the internal circulation of cooling water of a vacuum casting furnace as claimed in claim 4, wherein the information management system is a PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920585949.0U CN209893958U (en) | 2019-04-26 | 2019-04-26 | Vacuum casting furnace cooling water internal circulation emergency system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920585949.0U CN209893958U (en) | 2019-04-26 | 2019-04-26 | Vacuum casting furnace cooling water internal circulation emergency system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209893958U true CN209893958U (en) | 2020-01-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920585949.0U Active CN209893958U (en) | 2019-04-26 | 2019-04-26 | Vacuum casting furnace cooling water internal circulation emergency system |
Country Status (1)
| Country | Link |
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| CN (1) | CN209893958U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109959264A (en) * | 2019-04-26 | 2019-07-02 | 贵州安吉华元科技发展有限公司 | A kind of vacuum casting furnace cooling water is interior to recycle emergency system |
-
2019
- 2019-04-26 CN CN201920585949.0U patent/CN209893958U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109959264A (en) * | 2019-04-26 | 2019-07-02 | 贵州安吉华元科技发展有限公司 | A kind of vacuum casting furnace cooling water is interior to recycle emergency system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An Emergency System for Internal Circulation of Cooling Water in Vacuum Casting Furnace Granted publication date: 20200103 Pledgee: Guizhou Bank Co.,Ltd. Guiyang Huaxi Branch Pledgor: GUIZHOU ANJI HUAYUAN TECHNOLOGY DEVELOPMENT CO.,LTD. Registration number: Y2024980022704 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |