CN205571698U - Intraductal metal of pipeline flash butt welding splashes and absorbs machine - Google Patents
Intraductal metal of pipeline flash butt welding splashes and absorbs machine Download PDFInfo
- Publication number
- CN205571698U CN205571698U CN201620263426.0U CN201620263426U CN205571698U CN 205571698 U CN205571698 U CN 205571698U CN 201620263426 U CN201620263426 U CN 201620263426U CN 205571698 U CN205571698 U CN 205571698U
- Authority
- CN
- China
- Prior art keywords
- pedestal
- splatter
- penetrating
- suction
- bearing block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides an intraductal metal of pipeline flash butt welding splashes and absorbs machine, inhales mechanism, water cooling system and adjustable running gear including penetrating, wherein penetrate and inhale the mechanism and be used for splashing to the metal in the welded tube and carry out the suction, water cooling system set up penetrate inhale penetrating of mechanism inhale the base on and be used for the correlation to inhale the base cooling off, adjustable running gear inhales the mechanism and is connected and is used for driving penetrating and inhales the mechanism and walk in welded tube with penetrating, just adjustable running gear can realize nevertheless fixing a position in the welded tube of different wall thicknesss at same nominal diameter. The utility model has the advantages of simple structure, low in manufacturing cost, easily realization are used through the cooperation with pipeline flash of light welding equipment, can get rid of intraductal metal in real time in the pipeline glistens welding process and splash, moreover the utility model discloses an equipment structure is compact, easily realize that the complete machine is miniaturized, has certain flexibility and adaptability, is particularly suitable for nominal diameter and be metal pipeline that 100~600mm, wall thickness be 8~20mm and use in welding.
Description
Technical field
This utility model relates to being applied to pipeline flash butt welding technical field by penetrating suction principle, and in being specifically related to a kind of pipeline flash butt welding pipe, splatter absorbs machine.
Background technology
Flash butt welding is the welding method of a kind of advanced person, and welding condition is easily controllable and adjusts, and process stabilizing, joint quality are good, compare with traditional welding method, have the advantage that and 1. belong to Solid-phase welding, there is not molten bath, and welding quality is high；2. without adding deposited metal, welding point chemical composition is identical with mother metal；3. without gas shield or flux shielding, polluter is eliminated；4. automaticity is high, not against manual welding technical ability；5. welding interval is short, and welding efficiency is high.
Although flash technology has plurality of advantages, but there is an extremely crucial technical bottleneck in flash technology, substantial amounts of splatter is had when being exactly to weld, splatter is exactly that molten metal granule disperses to surrounding, metal-oxide can be formed when splatter sticks to inner wall of welded pipe, not only affect weldquality, also follow-up cleaning work can be caused trouble.At present, during pipeline flash, typically no splatter interior to pipe is cleared up in real time, this not only lowers the production efficiency of pipeline flash, and owing to splatter can form oxide in weld seam accumulation, welding quality has the biggest impact.
Summary of the invention
The purpose of this utility model is for above-mentioned existing problems and deficiency, a kind of structure of offer is reliable, easy to use and flexible, utilize while pipeline flash and penetrate suction principle and in real time pipe interior splatter is absorbed, it is possible to be prevented effectively from because splatter and in pipeline flash butt welding pipe that welding quality impacts splatter absorb machine.
The technical solution of the utility model is achieved in that
In pipeline flash butt welding pipe described in the utility model, splatter absorbs machine, it is characterized in: include She Xi mechanism, water-cooling system and adjustable walking mechanism, wherein said She Xi mechanism is for carrying out suction to the splatter in welded pipe line, described water-cooling system is arranged on penetrating of She Xi mechanism and inhales pedestal for correlation and cool down on suction pedestal, described adjustable walking mechanism is connected with She Xi mechanism and for driving She Xi mechanism to walk in welded pipe line, and described adjustable walking mechanism can realize in same nominal diameter but the welded pipe line inner position of different wall.
Wherein, described She Xi mechanism includes penetrating suction pedestal, being arranged on and penetrate the tract and the high-pressure jet device being connected with tract inhaled in pedestal and remove splatter passage, wherein said removal splatter passage is arranged on penetrates the right side inhaling pedestal, described high-pressure jet device is for penetrating suction condition to being formed in being passed through gases at high pressure and make tract under the effect of gases at high pressure in tract from penetrating the left side of inhaling pedestal, so that splatter sucks from the suction inlet of tract and is discharged to remove in splatter passage through the row of the tract mouth that splashes.
Described high-pressure jet device includes high pressure valve and the air inlet pipe being connected with high pressure valve, wherein said high pressure valve is positioned to penetrate and inhales the left side of pedestal and be connected to penetrate the connecting hole offered on suction pedestal and be connected with tract, and described air inlet pipe is through penetrating suction pedestal and being connected to high pressure valve from penetrating the left side inhaling pedestal.
The described left side penetrating suction pedestal is provided with air inlet pipe protective cover.
Described water-cooling system is made up of with the right end cap with the U-shaped passage of annulus the left end cap with the U-shaped passage of annulus, described left end cap is connected to penetrate on the left surface inhaling pedestal, described right end cap is connected to penetrate on the right flank inhaling pedestal, and offer left water inlet on described right end cap, left outlet, right water inlet and right outlet, described left water inlet and left outlet and the U-shaped passage of annulus on left end cap and penetrate and inhale the left inlet opening offered on pedestal and left apopore is collectively forming as penetrating water-cooling channel on the left of suction pedestal, described right water inlet and right outlet are collectively forming as penetrating water-cooling channel on the right side of suction pedestal with the U-shaped passage of annulus on right end cap.
Described adjustable walking mechanism includes that bearing block pedestal, bearing assembly and closure, wherein said bearing block pedestal are arranged on and penetrates the right side inhaling pedestal, and described bearing assembly is arranged on the sidewall of bearing block pedestal, and described closure is arranged on the right side of bearing block pedestal.
Described bearing assembly includes bearing sleeve, the bearing block being movably disposed in bearing sleeve, the bearing being rotatably arranged on bearing block and is socketed on bearing block and is positioned at the Rectangular Spring of bearing sleeve, and wherein said bearing sleeve is set on the sidewall of bearing block pedestal and is connected with bearing block pedestal fixing.
The welded pipe line inner position that described adjustable walking mechanism can realize a diameter of 100～600mm, wall thickness is 8～20mm.
This utility model compared with prior art, has the advantage that
Simple in construction of the present utility model, low cost of manufacture, it is easily achieved, by with pipeline flash equipment with the use of, splatter in pipe can be removed in real time during pipeline flash, and compact equipment of the present utility model, easily realize complete machine miniaturization, there is certain motility and adaptation ability, be particularly suitable for nominal diameter be 100～600mm, wall thickness be 8～20mm metallic conduit welding in use.
Below in conjunction with the accompanying drawings this utility model is further described.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model.
Fig. 2 is perspective cross section structural representation of the present utility model.
Fig. 3 is the cross-sectional view of She Xi mechanism described in the utility model.
Fig. 4 is the perspective view penetrated and inhale a pedestal wherein direction described in the utility model.
Fig. 5 is the perspective view penetrated and inhale pedestal other direction described in the utility model.
Fig. 6 is the perspective view of high pressure valve described in the utility model.
Fig. 7 is the perspective view of left and right described in the utility model end cap.
Fig. 8 is the perspective view of bearing block pedestal described in the utility model.
Fig. 9 is the perspective view of bearing assembly described in the utility model.
Figure 10 is the cross-sectional view of bearing assembly described in the utility model.
Detailed description of the invention
As shown in Fig. 1-Figure 10, in pipeline flash butt welding pipe described in the utility model, splatter absorbs machine, including She Xi mechanism, water-cooling system and adjustable walking mechanism.Wherein, described She Xi mechanism is for carrying out suction to the splatter in welded pipe line.Described water-cooling system is arranged on penetrating of She Xi mechanism and inhales pedestal 1 for correlation and cool down on suction pedestal 1, thus avoids causing splatter to stick to penetrate on the inwall inhaling pedestal 1 in use because temperature is too high, improves work efficiency.Described adjustable walking mechanism is connected with She Xi mechanism and for driving She Xi mechanism to walk in welded pipe line, and described adjustable walking mechanism can realize in same nominal diameter but the welded pipe line inner position of different wall.In the present embodiment, described adjustable walking mechanism can realize a diameter of 100～600mm, wall thickness be 8～20mm welded pipe line in be automatically adjusted the effect reaching stabilized walking.
Wherein, described She Xi mechanism includes penetrating suction pedestal 1, being arranged on and penetrate the tract 2 and the high-pressure jet device being connected with tract 2 inhaled in pedestal 1 and remove splatter passage 3, wherein said removal splatter passage 3 is arranged on penetrates the right side inhaling pedestal 1, described high-pressure jet device is for penetrating suction condition to being formed in being passed through gases at high pressure and make tract 2 under the effect of gases at high pressure in tract 2 from penetrating the left side of inhaling pedestal 1, so that splatter sucks from the suction inlet of tract 2 and is discharged to remove in splatter passage 3 through the row of tract 2 mouth that splashes.In order to make of the present utility model penetrate suction effect obvious, thus splatter in pipe is absorbed to the full extent when welding, as shown in Figures 2 to 5, in the present embodiment, described penetrate suction pedestal 1 in be provided with four separate tracts 2, and be respectively communicated with a high-pressure jet device on each tract 2 and one remove splatter passage 3.As shown in Figures 2 and 3, described high-pressure jet device includes high pressure valve 4 and the air inlet pipe 5 being connected with high pressure valve 4, wherein said high pressure valve 4 is positioned to penetrate and inhales the left side of pedestal 1 and be connected to penetrate the connecting hole 6 offered on suction pedestal 1 and be connected with tract 2, and described air inlet pipe 5 is through penetrating suction pedestal 1 and being connected to high pressure valve 4 from penetrating the left side inhaling pedestal 1.And, described high pressure valve 4 is to be threaded connection with connecting hole 6.One end that described air inlet pipe 5 is connected with high pressure valve 4 is arranged to U-shaped structure, and this U-shaped structure is to protrude to penetrate the left side inhaling pedestal 1, therefore the described left side penetrating suction pedestal 1 is provided with the air inlet pipe protective cover 7 for protecting the U-shaped structure of air inlet pipe 5.Due in the present embodiment, high pressure valve 4 is provided with four, and each high pressure admission mouth correspondence is penetrated the splatter flow of the tract 2 inhaling pedestal 1 and differs, so screw in penetrate the degree of depth of the connecting hole 6 inhaling pedestal 1 by regulating each high pressure valve 4, it is possible to realize best metal and splash and remove.
As shown in figs. 4 and 7, described water-cooling system is bilateral water-cooling system, this bilateral water-cooling system is made up of with the right end cap 9 with the U-shaped passage of annulus the left end cap 8 with the U-shaped passage of annulus, described left end cap 8 is connected to penetrate on the left surface inhaling pedestal 1, described right end cap 9 is connected to penetrate on the right flank inhaling pedestal 1, and offer left water inlet 10 on described right end cap 9, left outlet 11, right water inlet 12 and right outlet 13, described left water inlet 10 and left outlet 11 and the U-shaped passage of annulus on left end cap 8 and penetrate and inhale the left inlet opening 14 offered on pedestal 1 and left apopore 15 is collectively forming as penetrating water-cooling channel on the left of suction pedestal, described right water inlet 12 and right outlet 13 are collectively forming as penetrating water-cooling channel on the right side of suction pedestal with the U-shaped passage of annulus on right end cap 9.Meanwhile, described left water inlet 10, left outlet 11, right water inlet 12 are connected with external water source by pipeline respectively with right outlet 13.
As depicted in figs. 1 and 2; described adjustable walking mechanism includes bearing block pedestal 16, bearing assembly 17 and closure 18; wherein said bearing block pedestal 16 is arranged on penetrates the right side inhaling pedestal 1; described bearing assembly 17 is arranged on the sidewall of bearing block pedestal 16; described closure 18 is arranged on the right side of bearing block pedestal 16; in described air inlet pipe 5 and removal splatter passage 3 are in blocking 18, by closure 18, air inlet pipe 5 and removal splatter passage 3 are protected.As shown in Figure 8, described bearing block pedestal 16 is cylinder-like structure, and is equally spaced four on the outer circumference surface of this cylinder-like structure for the plane installing bearing assembly 17.That is, in the present embodiment, described bearing assembly 17 is provided with two groups along the outer circumference surface of bearing block pedestal 16, often organize and be made up of four bearing assemblies 17 respectively, and four bearing assemblies 17 often organized are to arrange the most at equal intervals, four bearing assemblies 17 the most often organized are in the plane being each positioned on bearing block pedestal 16.By eight bearing assemblies 17 arranged altogether, it is possible to make adjustable walking mechanism preferably position in welded pipe line.
As shown in Figure 9 and Figure 10, described bearing assembly 17 includes bearing sleeve 171, be movably disposed in bearing sleeve 171 bearing block 172, the bearing 173 being rotatably arranged in bearing block 172 lower end and be socketed in bearing block 172 top and be positioned at the Rectangular Spring 174 of bearing sleeve 171, wherein said bearing sleeve 171 is set on the sidewall of bearing block pedestal 16 and is connected with bearing block pedestal 16 fixing.Owing to have employed Rectangular Spring 174, this utility model can be allowed to a certain extent stably to walk in welded pipe line, so that this utility model has certain motility and adaptation ability.Meanwhile, bearing 173 is socketed with bearing holder (housing, cover), and bearing 173 is to be rotatably connected on bearing block 172 by bearing pin.Further, the upper end of bearing block 172 is provided with pad, spring washer and nut, so that bearing block 172 will not be deviate from from bearing sleeve 171.
Work process of the present utility model is as follows:
First the pipe fitting that will weld places on pipeline flash welder and clamps, in checking pipeline electric flash-welded pipe, splatter absorbs machine, guarantee to all go well, then suitable position in this utility model is shifted onto pipe, connect cooling water, air pressure regulator is transferred to suitable suction press, start welding, observe the effect that gettering metal splashes, regulate each high pressure valve screw in penetrate inhale pedestal the valve screwed hole degree of depth realize best metal splash remove, welding terminates, Guan Shuiguan gas, this utility model is pulled out in welded tube, this utility model carries out cleaning prepare for absorbing work next time.
This utility model is described by embodiment, but this utility model is not construed as limiting, with reference to description of the present utility model, other changes of the disclosed embodiments, as the professional person for this area is readily apparent that, such change should belong within the scope of the restriction of this utility model claim.
Claims (8)
1. in a pipeline flash butt welding pipe, splatter absorbs machine, it is characterized in that: include She Xi mechanism, water-cooling system and adjustable walking mechanism, wherein said She Xi mechanism is for carrying out suction to the splatter in welded pipe line, described water-cooling system is arranged on suction pedestal (1) of penetrating of She Xi mechanism and above and for correlation suction pedestal (1) cools down, described adjustable walking mechanism is connected with She Xi mechanism and for driving She Xi mechanism to walk in welded pipe line, and described adjustable walking mechanism can realize in same nominal diameter but the welded pipe line inner position of different wall.
In pipeline flash butt welding pipe the most according to claim 1, splatter absorbs machine, it is characterized in that: described She Xi mechanism includes penetrating suction pedestal (1), it is arranged on and penetrates the tract (2) and the high-pressure jet device being connected with tract (2) inhaled in pedestal (1) and remove splatter passage (3), wherein said removal splatter passage (3) is arranged on penetrates the right side inhaling pedestal (1), described high-pressure jet device is for penetrating suction condition to formation in being passed through gases at high pressure and make tract (2) under the effect of gases at high pressure in tract (2) from penetrating the left side of inhaling pedestal (1), so that the splatter suction inlet suction from tract (2) the row through tract (2) are splashed, mouth is discharged to remove in splatter passage (3).
In pipeline flash butt welding pipe the most according to claim 2, splatter absorbs machine, it is characterized in that: described high-pressure jet device includes high pressure valve (4) and the air inlet pipe (5) being connected with high pressure valve (4), wherein said high pressure valve (4) is positioned to penetrate and inhales the left side of pedestal (1) and be connected to penetrate the connecting hole (6) offered in suction pedestal (1) and be connected with tract (2), and described air inlet pipe (5) is through penetrating suction pedestal (1) and being connected to high pressure valve (4) from penetrating the left side inhaling pedestal (1).
In pipeline flash butt welding pipe the most according to claim 3, splatter absorbs machine, it is characterised in that the left side penetrating suction pedestal (1) described in: is provided with air inlet pipe protective cover (7).
nullIn pipeline flash butt welding pipe the most according to claim 1, splatter absorbs machine，It is characterized in that: described water-cooling system is by having the left end cap (8) of the U-shaped passage of annulus and having the right end cap (9) of the U-shaped passage of annulus and form，Described left end cap (8) is connected to penetrate on the left surface inhaling pedestal (1)，Described right end cap (9) is connected to penetrate on the right flank inhaling pedestal (1)，And offer left water inlet (10) on described right end cap (9)、Left outlet (11)、Right water inlet (12) and right outlet (13)，Described left water inlet (10) and left outlet (11) and the U-shaped passage of annulus on left end cap (8) and penetrate and inhale the left inlet opening (14) offered on pedestal (1) and left apopore (15) is collectively forming and inhales water-cooling channel on the left of pedestal for penetrating，Described right water inlet (12) and right outlet (13) are collectively forming as penetrating water-cooling channel on the right side of suction pedestal with the U-shaped passage of annulus on right end cap (9).
In pipeline flash butt welding pipe the most according to claim 1, splatter absorbs machine, it is characterized in that: described adjustable walking mechanism includes bearing block pedestal (16), bearing assembly (17) and closure (18), wherein said bearing block pedestal (16) is arranged on penetrates the right side inhaling pedestal (1), described bearing assembly (17) is arranged on the sidewall of bearing block pedestal (16), and described closure (18) is arranged on the right side of bearing block pedestal (16).
In pipeline flash butt welding pipe the most according to claim 6, splatter absorbs machine, it is characterized in that: described bearing assembly (17) includes bearing sleeve (171), the bearing block (172) being movably disposed in bearing sleeve (171), the bearing (173) being rotatably arranged on bearing block (172) and to be socketed in bearing block (172) upper and be positioned at the Rectangular Spring (174) of bearing sleeve (171), and wherein said bearing sleeve (171) is set on the sidewall of bearing block pedestal (16) and is connected with bearing block pedestal (16) and fixes.
In pipeline flash butt welding pipe the most according to claim 1, splatter absorbs machine, it is characterised in that: the welded pipe line inner position that described adjustable walking mechanism can realize a diameter of 100～600mm, wall thickness is 8～20mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620263426.0U CN205571698U (en) | 2016-03-31 | 2016-03-31 | Intraductal metal of pipeline flash butt welding splashes and absorbs machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620263426.0U CN205571698U (en) | 2016-03-31 | 2016-03-31 | Intraductal metal of pipeline flash butt welding splashes and absorbs machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205571698U true CN205571698U (en) | 2016-09-14 |
Family
ID=56867866
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620263426.0U Withdrawn - After Issue CN205571698U (en) | 2016-03-31 | 2016-03-31 | Intraductal metal of pipeline flash butt welding splashes and absorbs machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205571698U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798446A (en) * | 2016-03-31 | 2016-07-27 | 广东省焊接技术研究所（广东省中乌研究院） | Machine used for removing metal splashes in pipes during pipe flash butt welding |
| CN110740833A (en) * | 2017-06-16 | 2020-01-31 | 钢铁普蓝特克股份有限公司 | Sputtering material scattering prevention device and flash butt welding machine provided with same |
-
2016
- 2016-03-31 CN CN201620263426.0U patent/CN205571698U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798446A (en) * | 2016-03-31 | 2016-07-27 | 广东省焊接技术研究所（广东省中乌研究院） | Machine used for removing metal splashes in pipes during pipe flash butt welding |
| CN105798446B (en) * | 2016-03-31 | 2018-08-21 | 广东省焊接技术研究所（广东省中乌研究院） | Splatter absorbs machine in a kind of pipeline flash butt welding pipe |
| CN110740833A (en) * | 2017-06-16 | 2020-01-31 | 钢铁普蓝特克股份有限公司 | Sputtering material scattering prevention device and flash butt welding machine provided with same |
| CN110740833B (en) * | 2017-06-16 | 2021-09-17 | 钢铁普蓝特克股份有限公司 | Sputtering material scattering prevention device and flash butt welding machine provided with same |
| US11534851B2 (en) | 2017-06-16 | 2022-12-27 | Jp Steel Plantech Co. | Spatter scattering prevention apparatus and flash butt welder including the same |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205571698U (en) | Intraductal metal of pipeline flash butt welding splashes and absorbs machine | |
| CN207013853U (en) | General coolant hose | |
| CN202278309U (en) | Laser welding spatter protecting gas shield device | |
| US10335899B2 (en) | Cross jet laser welding nozzle | |
| CN107442914A (en) | The high powered plasma cutting torch of one kind cutting 100 ~ 160mm thickness stainless steels | |
| US11059080B2 (en) | Hood for fume extractor | |
| TW201524656A (en) | Flux recovery device and soldering device | |
| CN106413970A (en) | Non-contact laminar flow drawn arc stud welding nozzle and method | |
| CN105798446A (en) | Machine used for removing metal splashes in pipes during pipe flash butt welding | |
| PT86529B (en) | PROTECTIVE COVERING FOR NOZZLE THAT WORKS WITH ARC AND CORRESPONDING NOZZLE | |
| KR102046837B1 (en) | Portable dust collector | |
| CN210701614U (en) | Welding station fume extractor | |
| JPH10146677A (en) | Welding torch installed with fume collecting hood on nozzle part | |
| CN111168281B (en) | Cohesive fixed type suction nozzle of welding gun dust collector | |
| JP5051562B1 (en) | Welding torch | |
| EP3037814B1 (en) | Elemental analysis apparatus | |
| CN211248738U (en) | Two protect welding machine protector | |
| JP3943226B2 (en) | Laser welding head of laser processing equipment | |
| CN203572199U (en) | Device for purging sight glass of rotary kiln | |
| SU1031675A1 (en) | Burner for gas-shield arc welding | |
| CN104454667B (en) | Draught hood | |
| CN212368326U (en) | Cigarette holder device and electron flue-cured tobacco device | |
| CN205342190U (en) | Microbeam plasma arc welder | |
| CN219986623U (en) | Welding gun and welding device | |
| KR101299754B1 (en) | Dust cleaning apparatus for tube |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160914 Effective date of abandoning: 20180821 |
|
| AV01 | Patent right actively abandoned |