CN205571380U - Carry out refrigerated device to thick big section of die casting - Google Patents

Carry out refrigerated device to thick big section of die casting Download PDF

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Publication number
CN205571380U
CN205571380U CN201620176317.5U CN201620176317U CN205571380U CN 205571380 U CN205571380 U CN 205571380U CN 201620176317 U CN201620176317 U CN 201620176317U CN 205571380 U CN205571380 U CN 205571380U
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cooling
die
casting
thick
rod
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聂磊
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Sichuan Province Xi Ye Ao Casting Co Ltd
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Sichuan Province Xi Ye Ao Casting Co Ltd
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Abstract

本实用新型涉及压铸模具技术领域,公开了一种针对压铸件厚大断面进行冷却的装置,包括压铸件模具(1),在所述压铸件模具上对应于压铸件厚大断面处设有冷却通道(2),所述冷却通道内设有冷却棒(3),且压铸件模具上位于所述冷却棒的末端处设有进水通道(4)和出水通道(5)。本实用新型结构简单,受模具结构影响小,适用性强,冷却效果好,能够有效消除压铸件表面的气孔及缩孔,提高产品质量。

The utility model relates to the technical field of die-casting moulds, and discloses a device for cooling the thick and large sections of die-casting parts, which comprises a die-casting part mold (1), and a cooling device is provided on the die-casting part corresponding to the thick and large section of the die-casting part. A channel (2), wherein a cooling rod (3) is arranged in the cooling channel, and a water inlet channel (4) and a water outlet channel (5) are arranged at the end of the cooling rod on the die casting mold. The utility model has the advantages of simple structure, little influence by the mold structure, strong applicability and good cooling effect, can effectively eliminate air holes and shrinkage cavities on the surface of the die-casting parts, and improve product quality.

Description

一种针对压铸件厚大断面进行冷却的装置A Cooling Device for Thick and Large Sections of Die Castings

技术领域technical field

本实用新型涉及压铸模具技术领域,尤其涉及一种针对压铸件厚大断面进行冷却的装置。The utility model relates to the technical field of die-casting molds, in particular to a device for cooling the thick and large sections of die-casting parts.

背景技术Background technique

压铸件厚大断面的温度下降总是迟后于其它壁薄的断面,在铸件凝固后期厚大断面总是迟后于其它断面的凝固,像汽车发动机零件——凸轮轴盖,轴瓦部位是整个铸件壁厚最大的部位,当铸件在模具内成型,由液态变成固态时,壁厚厚的断面部位总是晚于壁薄断面的部位,这样残留铝水中的渣、气就集中于壁厚厚的部位,导致壁厚厚的部位加工后出现气孔及渣孔,因此在压铸生产中对厚大断面进行冷却是压铸生产中一项基本的方法。The temperature drop of thick and large sections of die castings always lags behind other sections with thin walls. In the later stage of solidification of castings, thick and large sections always lag behind the solidification of other sections, such as automobile engine parts - camshaft cover, the bearing bush is the whole The part with the largest wall thickness of the casting, when the casting is formed in the mold and changes from liquid to solid, the section with thick wall is always later than the section with thin wall, so the slag and gas in the residual aluminum water are concentrated in the wall thickness Thick parts will cause pores and slag holes to appear after processing the thick parts. Therefore, cooling the thick and large sections in die-casting production is a basic method in die-casting production.

目前最常用的方法是用冷却水管进行通水冷却,如图1所示,在相对于铸件最厚大断面的模具部位,加工一个冷却通道,在冷却通道的末端上设置一个进水口和一个出水口,对该冷却通道内通冷却水,进行冷却。但是上述结构受模具结构影响较大,尤其是在冷却通道狭窄,且通道过深的情形下,冷却水管无法接入。At present, the most commonly used method is to use cooling water pipes for water cooling. As shown in Figure 1, a cooling channel is processed at the part of the mold with the thickest and largest cross-section relative to the casting, and a water inlet and an outlet are set at the end of the cooling channel. The water port passes cooling water through the cooling passage for cooling. However, the above structure is greatly affected by the structure of the mold, especially when the cooling channel is narrow and too deep, the cooling water pipe cannot be connected.

实用新型内容Utility model content

为了解决上述技术问题,本实用新型提供了一种针对压铸件厚大断面进行冷却的装置。本实用新型结构简单,受模具结构影响小,适用性强,冷却效果好,能够有效消除压铸件表面的气孔及缩孔,提高产品质量。In order to solve the above technical problems, the utility model provides a device for cooling the thick and large sections of die castings. The utility model has the advantages of simple structure, little influence by the mold structure, strong applicability and good cooling effect, can effectively eliminate air holes and shrinkage cavities on the surface of the die-casting parts, and improve product quality.

本实用新型的具体技术方案为:一种针对压铸件厚大断面进行冷却的装置,包括压铸件模具,在所述压铸件模具上对应于压铸件厚大断面处设有冷却通道。所述冷却通道内设有冷却棒,且压铸件模具上位于所述冷却棒的末端处设有进水通道和出水通道。The specific technical solution of the utility model is: a device for cooling the thick and large section of the die-casting, including a die-casting mold, and a cooling channel is provided on the die-casting mold corresponding to the thick and large section of the die-casting. A cooling rod is arranged in the cooling channel, and a water inlet channel and a water outlet channel are arranged at the end of the cooling rod on the die casting mold.

作为优选,所述进水通道与出水通道分别位于冷却棒末端的两侧。Preferably, the water inlet channel and the water outlet channel are respectively located on both sides of the end of the cooling rod.

作为优选,所述冷却棒的外径与冷却通道的内径为过紧配合。Preferably, the outer diameter of the cooling rod and the inner diameter of the cooling channel are too tight fit.

作为优选,所述冷却棒的头端设有硅胶涂层。硅胶涂层的设置便于冷却棒的安装后插入。Preferably, the head end of the cooling rod is provided with a silica gel coating. The silicone coated set facilitates post-installation insertion of the cooling rod.

作为优选,所述冷却棒为紫铜棒。紫铜具有优良的导热率,模具的热量会迅速被紫铜棒吸走。Preferably, the cooling rod is a copper rod. Copper has excellent thermal conductivity, and the heat of the mold will be quickly absorbed by the copper rod.

作为优选,所述压铸件模具上冷却通道的末端处设有检修安装孔,所述检修安装孔内设有密封堵头。检修安装孔的作用时用于安装、更换冷却棒,并且当冷却通道内发生故障时能够进行检修。Preferably, an inspection installation hole is provided at the end of the cooling channel on the die casting mold, and a sealing plug is provided in the inspection installation hole. The function of the inspection mounting hole is to install and replace the cooling rod, and it can be inspected when a fault occurs in the cooling channel.

在相对于压铸件厚大断面的模具部位,加工一个冷却通道,此冷却通道与冷却棒外径采用过紧配合的公差要求,装配时冷却棒打入模具相应部位,打入前在冷却棒顶端涂上硅胶,在模具相应部位钻上进、出水通道,当模具与压铸件进行热交换时冷却棒吸收一部份模具的热量,同时冷却棒的末端完全浸入在流动的冷却水中,将这些热量全部带走,这样对压铸件的厚大断面可以实行冷却。每个吸热和放热的循环周而复始将模具相应部位热量带走,实现了该装置对压铸件厚大断面的冷却的目的。In the part of the mold with a thick and large cross-section relative to the die-casting part, a cooling channel is processed. The cooling channel and the outer diameter of the cooling rod adopt an over-tight tolerance requirement. During assembly, the cooling rod is driven into the corresponding part of the mold. Coat the silica gel, drill the inlet and outlet channels in the corresponding parts of the mold, when the mold and the die-casting parts are in heat exchange, the cooling rod absorbs part of the heat of the mold, and at the same time, the end of the cooling rod is completely immersed in the flowing cooling water to dissipate all the heat Take it away, so that the thick and large sections of die castings can be cooled. Each cycle of heat absorption and heat release goes round and round to take away the heat from the corresponding part of the mold, realizing the purpose of cooling the thick and large section of the die casting.

与现有技术对比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型结构简单,受模具结构影响小,适用性强,冷却效果好,能够有效消除压铸件表面的气孔及缩孔,提高产品质量。The utility model has the advantages of simple structure, little influence by the mold structure, strong applicability and good cooling effect, can effectively eliminate air holes and shrinkage cavities on the surface of the die-casting parts, and improve product quality.

附图说明Description of drawings

图1是一种现有的冷却装置的结构示意图;Fig. 1 is a kind of structural representation of existing cooling device;

图2是本实用新型的一种结构示意图。Fig. 2 is a kind of structural representation of the utility model.

附图标记为:压铸件模具1,冷却通道2,冷却棒3,进水通道4,出水通道5,硅胶涂层6,密封堵头7。Reference numerals are: die casting mold 1, cooling channel 2, cooling rod 3, water inlet channel 4, water outlet channel 5, silica gel coating 6, sealing plug 7.

具体实施方式detailed description

下面结合实施例对本实用新型作进一步的描述。在本实用新型中所涉及的装置、连接结构和方法,若无特指,均为本领域公知的装置、连接结构和方法。Below in conjunction with embodiment the utility model is further described. The devices, connection structures and methods involved in the present utility model are all devices, connection structures and methods known in the art unless otherwise specified.

实施例1Example 1

如图2所示:一种针对压铸件厚大断面进行冷却的装置,包括压铸件模具1,在所述压铸件模具上对应于压铸件厚大断面处设有冷却通道2。所述冷却通道内设有材质为紫铜的冷却棒3,所述冷却棒的头端设有硅胶涂层6,且冷却棒的外径与冷却通道的内径为过紧配合。且压铸件模具上位于所述冷却棒的末端处设有进水通道4和出水通道5。所述进水通道与出水通道分别位于冷却棒末端的两侧。所述压铸件模具上冷却通道的末端处设有检修安装孔,所述检修安装孔内设有密封堵头7。As shown in Fig. 2: a device for cooling the thick and large section of the die casting, including a die casting mold 1, and a cooling channel 2 is provided on the die casting mold corresponding to the thick and large section of the die casting. The cooling channel is provided with a cooling rod 3 made of red copper, the head end of the cooling rod is provided with a silica gel coating 6, and the outer diameter of the cooling rod and the inner diameter of the cooling channel are too tightly fitted. Moreover, a water inlet channel 4 and a water outlet channel 5 are provided at the end of the cooling rod on the die casting mold. The water inlet channel and the water outlet channel are respectively located on both sides of the end of the cooling rod. An inspection installation hole is provided at the end of the cooling channel on the die casting mold, and a sealing plug 7 is arranged in the inspection installation hole.

本实施例的装置在工作原理为:当金属液以630℃的高温,浇注入模具内,在高速、高压下成型时,液态金属与模具有剧烈的热交换,大量的热量由模具吸收,由于冷却棒与模具相应部位是紧密型的配合,紫铜具有优良的导热率,模具的热量会被紫铜棒吸走,冷却棒的末端浸入在冷却水中,冷却棒的热量由冷却水带走,使冷却棒永远保持较低的温度,每个吸热—放热的循环周而复始将模具相应部位热量带走,实现了该装置对铸件厚大断面的冷却的目的。The working principle of the device in this embodiment is: when the molten metal is poured into the mold at a high temperature of 630°C and molded under high speed and high pressure, the liquid metal and the mold have intense heat exchange, and a large amount of heat is absorbed by the mold. The cooling rod and the corresponding part of the mold are closely matched. Copper has excellent thermal conductivity. The heat of the mold will be absorbed by the copper rod. The end of the cooling rod is immersed in cooling water, and the heat of the cooling rod is taken away by the cooling water. The temperature of the rod is always kept low, and each cycle of heat absorption and heat release takes away the heat from the corresponding part of the mold, which realizes the purpose of cooling the thick and large section of the casting.

以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本实用新型技术方案的保护范围。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present utility model still belong to The scope of protection of the technical solution of the utility model.

Claims (6)

1. carry out the device cooled down for die casting thick and large section, including die-casting mould (1), at described die-casting mould On corresponding to being provided with cooling duct (2) at die casting thick and large section, it is characterised in that: be provided with in described cooling duct cooling rod (3), And the end being positioned at described cooling rod on die-casting mould is provided with intake tunnel (4) and exhalant canal (5).
A kind of device carrying out for die casting thick and large section cooling down, it is characterised in that described in enter Aquaporin and exhalant canal lay respectively at the both sides of cooling rod end.
A kind of device carrying out for die casting thick and large section cooling down, it is characterised in that described cold But the external diameter of rod was tight fit with the internal diameter of cooling duct.
A kind of device carrying out for die casting thick and large section cooling down, it is characterised in that described cold But the head end of rod is provided with silica-gel coating (6).
5. a kind of device carrying out for die casting thick and large section cooling down as described in one of claim 1-4, it is characterised in that Described cooling rod is red copper bar.
A kind of device carrying out for die casting thick and large section cooling down, it is characterised in that described pressure On casting die, the end of cooling duct is provided with maintenance installing hole, is provided with seal plug (7) in described maintenance installing hole.
CN201620176317.5U 2016-03-08 2016-03-08 Carry out refrigerated device to thick big section of die casting Expired - Lifetime CN205571380U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110899593A (en) * 2019-11-05 2020-03-24 江苏大学 A T-shaped thermoforming die based on pin-type cooling pipes

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110899593A (en) * 2019-11-05 2020-03-24 江苏大学 A T-shaped thermoforming die based on pin-type cooling pipes

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