CN205557056U - Ultra -low bath ratio with circulation of liquor system - Google Patents

Ultra -low bath ratio with circulation of liquor system Download PDF

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Publication number
CN205557056U
CN205557056U CN201620213882.4U CN201620213882U CN205557056U CN 205557056 U CN205557056 U CN 205557056U CN 201620213882 U CN201620213882 U CN 201620213882U CN 205557056 U CN205557056 U CN 205557056U
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China
Prior art keywords
dye liquor
filter
row
main shaft
pipe
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Withdrawn - After Issue
Application number
CN201620213882.4U
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Chinese (zh)
Inventor
萧振林
陈晓辉
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Guangzhou Panyu Gofront Dyeing & Finishing Machinery Manufacture Ltd
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Guangzhou Panyu Gofront Dyeing & Finishing Machinery Manufacture Ltd
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Priority to CN201620213882.4U priority Critical patent/CN205557056U/en
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Abstract

The utility model discloses an ultra -low bath ratio with circulation of liquor system mainly includes back parts such as liquid entry, main line, reducing pipe, filter, main pump, leakage fluid dram, filling opening, row's burr, flushing pipe and control valve, liquid temperature meter, pH value meter, charge door, fluviograph. The utility model discloses thereby can solve the inlet pressure of pump among the circulation driving system with the pressure that improves the dye liquor, and then solve the cavitation problem of pump to the liquid level in the dye vat need not be increased, therefore the bath raio of dyeing machine can be furthest reduced. The utility model discloses filtration system is utilized and from the circulating flushing pipeline, the filtration and the automatic defeathering function of washing away of broken wool in the dye liquor can be realized voluntarily. The utility model discloses still set up multiunit leakage fluid dram and multiunit filling opening, connect the dye liquor pond of different concentration respectively to old dye liquor among the different dyeing of cycle recycle. The utility model discloses can effectively solve circulation driving system's cavitation problem, reduce the bath raio of dyeing machine, improve the efficiency of recycling of dye liquor, reduce dyeing's cost.

Description

A kind of ultra-low bath ratio dye liquor circulatory system
Technical field
The utility model relates to dyeing machinery technical field, is specifically related to a kind of ultra-low bath ratio dye liquor circulatory system.
Background technology
The cycling and reutilization that the dye liquor circulatory system is dye liquor of overflow dyeing machine provides dynamic condition and the cleaning filtering function of necessity, belongs to the key system of overflow dyeing machine.The dye liquor Circulated power system of overflow dyeing machine generally uses centrifugal pump to provide power, but centrifugal pump exists problem of cavitation.Under conventional situation, in order to solve the problem of cavitation of centrifugal pump, it usually needs improve the dye liquor accumulation amount in dyeing machine cylinder, to improve the pressure that centrifugal pump inlet goes out.But, improve the dye liquor amount in dyeing machine cylinder, then improve the bath raio of overflow dyeing machine so that overflow dyeing machine needs to consume more dyestuff and water, be finally to improve financial cost and increase environomental pollution source.It is thus desirable to seek the problem of cavitation of new method solution centrifugal pump, and the bath raio of overflow dyeing machine will not be increased, meet the dyeing demand of ultra-low bath ratio (less than 1:3).
Utility model content
In order to solve the problems referred to above, propose a kind of ultra-low bath ratio dye liquor circulatory system, utilize fluid reducing principle, kinetic energy in dye liquor is converted to pressure energy, the inlet pressure of pump in Circulated power system is solved to improve the pressure of dye liquor, and then the problem of cavitation of solution pump, and need not increase the liquid level in dye vat, thus the bath raio of overflow dyeing machine can be reduced to greatest extent.
The utility model provides a kind of ultra-low bath ratio dye liquor circulatory system, realizes at least through one of following technical scheme.
A kind of ultra-low bath ratio dye liquor circulatory system, it includes back liquid entrance, main line, reducer pipe, filter, main pump, some leakage fluid drams, some filling openings, row's burr and flushing line and control valve;
Being provided with multiple times liquid entrances on described main line, for connecting the cylinder body of overflow dyeing machine to accept the dye liquor that cylinder body is discharged, the dye liquor with kinetic energy changes from small to big through reducer pipe, the cross-sectional area crossing liquid so that the part kinetic energy of dye liquor is converted to pressure energy;Reducer pipe connects filter, is filtered by the broken wool in dye liquor and stays in the filter;The dye liquor outlet of filter is connected with main pump, and under the driving of main pump device, dye liquor obtains kinetic energy and pressure energy, and is recycled into overflow dyeing machine from main pump liquid outlet;
Flushing line is offered at the liquid outlet of main pump, flushing line one end is connected with the liquid outlet of main pump, the other end is connected with the flushing liquor entrance of filter, and the high pressure dye liquor in flushing line is for washing away the broken wool of deposition in filter, and row's burr that broken wool is provided with by filter is discharged;Flushing line is provided with the pipe valve opened by overflow dyeing machine central controller controls and closed;
Some liquid feeding interfaces connect the dye liquor pond of variable concentrations respectively, for supplementing dye liquor to the circulatory system;Each filling opening is respectively arranged with angle pedestal valve, by central controller controls opening and closing;The charge door that can add dyestuff it is additionally provided with in one end of main line;Some leakage fluid drams connect the dye liquor pond of variable concentrations respectively, are used for recycling dye liquor.
The most optimally, main line is respectively arranged with liquid thermometer, pH value meter and water-level gauge.
The most optimally, the dye liquor circulatory system can also be arranged as required to more leakage fluid dram, it is also possible to reduces leakage fluid dram.The dye liquor circulatory system can also be arranged as required to more filling opening, it is also possible to reduces filling opening.Described main line, reducer pipe and filter respective floor level position is in same horizontal plane, so that it is guaranteed that the dye liquor in the circulatory system can be completely exhausted out.
The most optimally, described filter includes main shaft blade assembly, filter screen, axial flush pipe, broken wool savings chamber, motor, row's hair flush pipe and row's hollow billet;Described main shaft blade assembly includes main shaft, drum and some blades, and drum is coaxially mounted to outside main shaft, and blade is fixed on drum by screw;Described main shaft blade assembly is connected with motor by main shaft, it is thus achieved that the rotary power of motor output;Described main shaft blade assembly outer, coaxial is provided with filter screen;Being provided with axial flush pipe on outer cylinder body, it is the most consistent with filter screen that it washes away direction, the external flushing line of axial flush pipe;Broken wool savings chamber it is provided with, for savings by strainer filtering broken wool out between outer cylinder body and motor;The sidewall of broken wool savings chamber is provided with row's hair flush pipe and row's hollow billet, arranges the external flushing line of hair flush pipe;Row's hair flush pipe is coaxially mounted opposite with row's hollow billet.
Relative to prior art, the utility model has the following advantages and technique effect:
The utility model utilizes reducer pipe that the kinetic energy in dye liquor is converted to pressure energy, the inlet pressure of pump in Circulated power system is solved to improve the pressure of dye liquor, and then solve the problem of cavitation of pump, and need not increase the liquid level in dye vat, thus the bath raio of overflow dyeing machine can be reduced to greatest extent.The dye liquor circulatory system of the present utility model, utilizes filtration system and self-loopa flushing line thereof, can be automatically obtained filtration and the automatic flushing defeathering function of broken wool in dye liquor.The utility model also sets up many group leakage fluid drams and organizes filling opening more, connects the dye liquor pond of variable concentrations respectively, with the old dye liquor in cycling and reutilization coloured differently technique.The utility model can effectively solve the problem of cavitation of Circulated power system, reduces the bath raio of overflow dyeing machine, improves the recycling efficiency of dye liquor, reduces the cost of dyeing.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of ultra-low bath ratio dye liquor circulatory system in example.
Fig. 2 is the top view of a kind of ultra-low bath ratio dye liquor circulatory system in example.
Fig. 3 is the structural representation of filter in example.
In figure: 1-returns liquid entrance;2-main line;3-reducer pipe;4-filter;5-main pump;6-leakage fluid dram A;7-leakage fluid dram B;8-leakage fluid dram C;9-filling opening A;10-filling opening B;11-filling opening C;12-arranges burr;13-flush pipe and control valve;14-liquid thermometer;15-PH value is counted;16-charge door;17-water-level gauge.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described in further detail; but protection of the present utility model and enforcement are not limited to this; describing part the most especially in detail if having below it is noted that, being all that those skilled in the art can refer to prior art understanding or realize.
As shown in Fig. 1 ~ Fig. 2, a kind of ultra-low bath ratio dye liquor circulatory system, mainly include back the parts such as liquid entrance 1, main line 2, reducer pipe 3, filter 4, main pump 5, leakage fluid dram 6,7,8, filling opening 9,10,11, row's burr 12, flushing line and control valve 13, liquid thermometer 14, pH value meter 15, charge door 16, water-level gauge 17, it is provided with multiple times liquid entrances 1, for connecting the cylinder body () of overflow dyeing machine to accept the dye liquor that cylinder body is discharged on described main line 2 in figure slightly;The dye liquor with certain kinetic energy changes from small to big through reducer pipe 3, the cross-sectional area crossing liquid so that the part kinetic energy of dye liquor is converted to pressure energy;Reducer pipe 3 connects filter 4, is filtered by the broken wool in dye liquor and stays in the filter;Dye liquor after filtration enters in main pump 5, and under the driving of main pump device, dye liquor obtains kinetic energy and pressure energy, and is recycled into overflow dyeing machine from liquid outlet 201.
Flushing line 13 is offered in the exit position of main pump 5, pipeline is by the unlatching of central controller (in figure slightly) the control piper valve of overflow dyeing machine and Guan Bi, flushing line accesses filter 4, and the high pressure dye liquor in pipeline is for washing away the broken wool of deposition in filter, and broken wool is discharged by arranging burr 12.
The dye liquor circulatory system is provided with three groups of liquid feeding interfaces, is first filling opening the 9, second filling opening the 10, the 3rd filling opening 11 respectively, and each filling opening connects the dye liquor pond () of variable concentrations respectively in figure slightly, for supplementing dye liquor to the circulatory system;Each filling opening is respectively arranged with angle pedestal valve, can pass through its opening and closing of central controller controls.In one end of main line 2, it is provided with charge door 16, dyestuff can be added as required.
The dye liquor circulatory system is provided with three groups of leakage fluid drams, is first leakage fluid dram the 6, second leakage fluid dram the 7, the 3rd leakage fluid dram 8 respectively, and each leakage fluid dram connects the dye liquor pond of variable concentrations respectively, is used for recycling dye liquor.
Implement ground further, the main line 2 of the dye liquor circulatory system is respectively arranged with liquid thermometer 14, pH value meter 15, water-level gauge 17.The dye liquor circulatory system can also be arranged as required to more leakage fluid dram, it is also possible to reduces leakage fluid dram.The dye liquor circulatory system can also be arranged as required to more filling opening, it is also possible to reduces filling opening.The floor level position of described main line 2, reducer pipe 3 and filter 4 is in same horizontal plane, so that it is guaranteed that the dye liquor in the circulatory system can be completely exhausted out.
As a kind of embodiment, described filter includes main shaft blade assembly 302, filter screen 303, axial flush pipe 307, broken wool savings chamber 308, motor 309, row's hair flush pipe 310 and row's hollow billet 311;Described main shaft blade assembly 302 includes main shaft 321, drum 323 and some blades 322, and drum 323 is coaxially mounted to outside main shaft, and blade 322 is fixed on drum 323 by screw;Described main shaft blade assembly 302 is connected with motor 309 by main shaft 321, it is thus achieved that the rotary power of motor output;Described main shaft blade assembly 302 outer, coaxial is provided with filter screen 303;Being provided with axial flush pipe 307 on outer cylinder body, it is the most consistent with filter screen that it washes away direction, the external flushing line of axial flush pipe;Broken wool savings chamber 308 it is provided with, for savings by strainer filtering broken wool out between outer cylinder body 301 and motor 309;The sidewall of broken wool savings chamber 308 is provided with row's hair flush pipe 310 and row's hollow billet 311, arranges the external flushing line of hair flush pipe;Row's hair flush pipe 310 is coaxially mounted opposite with row's hollow billet 311;Implementing ground further, main shaft blade assembly 302 is additionally provided with two groups of auxiliary shaving blades before and after front rotating knife 312 and front fixing blade 313 and rear rotating knife 314 and rear fixing blade 315.
The announcement of book and teaching according to the above description, above-mentioned embodiment can also be changed and revise by the utility model those skilled in the art.Therefore, the utility model is not limited to detailed description of the invention disclosed and described above, should also be as falling in scope of the claims of the present utility model to modifications and changes more of the present utility model.

Claims (4)

1. a ultra-low bath ratio dye liquor circulatory system, it is characterised in that include back liquid entrance (1), main line (2), reducer pipe (3), filter (4), main pump (5), some leakage fluid drams (6,7,8), some filling openings (9,10,11), row's burr (12) and flushing line and control valve (13);
It is provided with multiple times liquid entrances (1) on described main line (2), for connecting the cylinder body of overflow dyeing machine to accept the dye liquor that cylinder body is discharged, there is the dye liquor of kinetic energy through reducer pipe (3) so that the part kinetic energy of dye liquor is converted to pressure energy;Reducer pipe (3) connects filter (4), is filtered by the broken wool in dye liquor and stays in the filter;The dye liquor outlet of filter (4) is connected with main pump (5), and under the driving of main pump device, dye liquor obtains kinetic energy and pressure energy, and is recycled into overflow dyeing machine from main pump (5) liquid outlet;
Flushing line is offered at the liquid outlet of main pump (5), flushing line one end is connected with the liquid outlet of main pump (5), the other end is connected with the flushing liquor entrance of filter (4), high pressure dye liquor in flushing line is for washing away the broken wool of deposition in filter, and row's burr (12) that broken wool is provided with by filter (4) is discharged;Flushing line is provided with the pipe valve opened by overflow dyeing machine central controller controls and closed;
Some liquid feeding interfaces connect the dye liquor pond of variable concentrations respectively, for supplementing dye liquor to the circulatory system;Each filling opening is respectively arranged with angle pedestal valve, by central controller controls opening and closing;The charge door (16) that can add dyestuff it is additionally provided with in one end of main line (2);Some leakage fluid drams connect the dye liquor pond of variable concentrations respectively, are used for recycling dye liquor.
A kind of ultra-low bath ratio dye liquor circulatory system the most according to claim 1, it is characterised in that be respectively arranged with liquid thermometer (14), pH value meter (15) and water-level gauge (17) on main line (2).
A kind of ultra-low bath ratio dye liquor circulatory system the most according to claim 1, it is characterised in that: described main line (2), reducer pipe (3) and filter (4) respective floor level position are in same horizontal plane.
A kind of ultra-low bath ratio dye liquor circulatory system the most according to claim 1, it is characterised in that: described filter includes main shaft blade assembly, filter screen, axial flush pipe, broken wool savings chamber, motor, row's hair flush pipe and row's hollow billet;Described main shaft blade assembly includes main shaft, drum and some blades, and drum is coaxially mounted to outside main shaft, and blade is fixed on drum by screw;Described main shaft blade assembly is connected with motor by main shaft, it is thus achieved that the rotary power of motor output;Described main shaft blade assembly outer, coaxial is provided with filter screen;Being provided with axial flush pipe on outer cylinder body, it is the most consistent with filter screen that it washes away direction, the external flushing line of axial flush pipe;Broken wool savings chamber it is provided with, for savings by strainer filtering broken wool out between outer cylinder body and motor;The sidewall of broken wool savings chamber is provided with row's hair flush pipe and row's hollow billet, arranges the external flushing line of hair flush pipe;Row's hair flush pipe is coaxially mounted opposite with row's hollow billet.
CN201620213882.4U 2016-03-18 2016-03-18 Ultra -low bath ratio with circulation of liquor system Withdrawn - After Issue CN205557056U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620213882.4U CN205557056U (en) 2016-03-18 2016-03-18 Ultra -low bath ratio with circulation of liquor system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620213882.4U CN205557056U (en) 2016-03-18 2016-03-18 Ultra -low bath ratio with circulation of liquor system

Publications (1)

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CN205557056U true CN205557056U (en) 2016-09-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105862304A (en) * 2016-03-18 2016-08-17 广州番禺高勋染整设备制造有限公司 An ultra-low bath ratio dye liquor circulation system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105862304A (en) * 2016-03-18 2016-08-17 广州番禺高勋染整设备制造有限公司 An ultra-low bath ratio dye liquor circulation system
CN105862304B (en) * 2016-03-18 2018-06-22 广州番禺高勋染整设备制造有限公司 A kind of ultra-low bath ratio dye liquor circulatory system

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AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20160907

Effective date of abandoning: 20180622