Fast disassembly type banbury
Technical field
This utility model relates to a kind of banbury, specifically, relates to a kind of fast disassembly type banbury.
Background technology
In Rubber Industry, carry out rubber raw materials mixing forming elastomeric compound by rubber preparing device, when manufacturing elastomeric compound, generally use banbury.In process of production, rubber, white carbon black, filler, oil plant and various compounding ingredient are imported in mixing roll, at a suitable temperature, by the shearing force of the rotor in mixing roll, above-mentioned various raw materials is mixed, makes elastomeric compound.
Such banbury, owing to having that mixing capacity is big, the time is short, production efficiency is high, the loss of compounding ingredient is little, improve product quality with working environment, operation safety convenient, reduce labor intensity, be of value to the advantage realizing machinery with automation mechanized operation etc., and extensively use in rubber production.
At present, commercially commonly use is convertible banbury, it is by banburying chamber, kneading rotor, floating weight (material pressing device), lower top bolt bolt (device for discharging), heating-cooling device and drive system etc. form, its operation principle is: compound is entered opening direction banburying chamber upward by loading hopper, gap two kneading rotors rotated against, kneading rotor and banburying chamber's inwall gap, kneading rotor and push up bolt up and down gap in, the shearing being continually changing, kneading and rubbing action, make rubber heat and gel, and mix homogeneously, then by the opening direction half-twist of banburying chamber, banbury body exterior is discharged by banburying chamber.
When rubber mix gel is completely rear and in the situation of rubber heat, more soft and there is certain adhesiveness, make rubber again when banburying chamber's discharging, rubber can attach at banburying chamber, cannot normally discharging, people section chief is needed to assist discharging, and when still accumulating certain gum material after rubber Jin Guo banburying chamber, cause banburying chamber's discharging inconvenience, human at periodic intervals is needed to clear up the residual rubber of accumulation at banburying chamber clear, but traditional convertible banbury is the most very inconvenient with rotor cleaning for the inner chamber of its banburying chamber, labor intensity is bigger, cause the situation that cost of labor is too high.
Utility model content
The purpose of this utility model is to overcome drawbacks described above of the prior art, it is provided that one can be cleared up easily and fast, and labor intensity is low, can save cleaning up cost and cost of labor, reduces the fast disassembly type banbury polluted.
For achieving the above object, the technical scheme that this utility model provides is as follows:
A kind of fast disassembly type banbury, including frame, the banburying chamber being positioned in frame, it is positioned at the kneading rotor in described banburying chamber, the driving means that described kneading rotor is driven, and it is positioned at the material pressing device above described banburying chamber, the both sides of described driving means are provided with pushing means, described banburying chamber is connected with the power transmission shaft of described pushing means, described banburying chamber includes banburying cavity and encloses the front side board being located at banburying cavity front end, described front side board is pivotably attached to the side of described banburying cavity by pivot, the opposite side of described banburying cavity is provided with the locking device of fixing described front side board.
In technique scheme, described kneading rotor is provided with two, described driving means includes device body, it is arranged in the first rotating shaft and second rotating shaft of described device body, and it is arranged on the motor of described frame lower, two bearings it are provided with in described device body, these two bearings are respectively sleeved in described first rotating shaft and the second rotating shaft, said two kneading rotor is detachable is respectively installed in described first rotating shaft and one end of the second rotating shaft, the other end of described first rotating shaft and the second rotating shaft is equiped with the first sprocket wheel, the second sprocket wheel it is equiped with on the rotor of described motor, this second sprocket wheel connects described first sprocket wheel by chain.
In technique scheme, the inner chamber of described device body is also equiped with the first gear and the second gear, this first gear and the second gear are respectively sleeved in described first rotating shaft and the second rotating shaft, described first gear and the second gear are meshed, and described first rotating shaft is relative with described second rotating shaft to operate.
In technique scheme, being arranged with sealing ring between described first rotating shaft, the second rotating shaft and described kneading rotor, this sealing ring is tightly connected with described device body.
In technique scheme, described material pressing device includes binder lid and the first cylinder, described first cylinder is installed in described frame, and described binder lid is connected with the power transmission shaft of described first cylinder, and described binder covers and does lifting reciprocating motion under the effect of described first cylinder.
In technique scheme, enclose on the upper opening of described banburying chamber and be provided with dust cover, described dust cover be provided above the second cylinder, this second cylinder is installed in described frame, described dust cover is connected with the power transmission shaft of described second cylinder, and described dust cover does lifting under the effect of described second cylinder and moves back and forth.
In technique scheme, being provided with heating system and coolant flow channel in described banburying chamber, the input of described coolant flow channel is arranged on the side of described frame.
In technique scheme, on described locking device, rotary setting has enabling spanner, and this enabling spanner is by rotational lock or unclamps described front side board.
In technique scheme, described pushing means is oil hydraulic cylinder, and the bottom of described frame is equiped with the oil hydraulic system being connected with described oil hydraulic cylinder, and the oil cylinder axle of described oil hydraulic cylinder stretches out the described banburying chamber of promotion under the effect of described oil hydraulic system.
In technique scheme, described frame being provided with electronic box, the side of described frame is provided with the controller electrically connected with described electronic box.
Compared with prior art, the beneficial effects of the utility model are: banburying chamber of the present utility model, can be stretched by the pushing means of the right and left, make banburying chamber separately, unclamp locking device and the front side board of banburying chamber side, its interior kneading rotor is made to be fully exposed, convenient taking-up kneading rotor, the cleaning for inner chamber and kneading rotor is the most very convenient, reduces the artificial cost except material and pollution, labor intensity is low, is suitable to large-scale promotion application.
Accompanying drawing explanation
Fig. 1 is one of overall structure schematic diagram of this utility model fast disassembly type banbury;
Fig. 2 is one of overall structure schematic diagram of this utility model fast disassembly type banbury;
Fig. 3 is one of fundamental diagram of this utility model fast disassembly type banbury;
Fig. 4 is one of fundamental diagram of this utility model fast disassembly type banbury.
Detailed description of the invention
In order to further appreciate that structure of the present utility model, feature and other purposes, it is accompanied by accompanying drawing in conjunction with appended preferred embodiment and describes in detail as follows, this accompanying drawing embodiment described is merely to illustrate the technical solution of the utility model, and non-limiting this utility model.
Referring to figs. 1 through shown in Fig. 2, a kind of fast disassembly type banbury is provided, the banburying chamber 20 including frame 10, being positioned in frame 10, two kneading rotors 30 being positioned in banburying chamber 20, driving means 40 that kneading rotor 30 is driven, and it is positioned at the material pressing device 50 above banburying chamber 20, being provided with electronic box 120 in frame 10, the side of frame 10 is provided with the controller 130 electrically connected with electronic box 120.
Wherein, being provided with heating system and coolant flow channel 100 in banburying chamber 20, provide accurate processing temperature for material, the input of coolant flow channel 100 is arranged on the side of frame 10.
As a kind of improvement of the present utility model, described kneading rotor 30 may be configured as the one in ellipse, cylindrical shape, triangle, four rhombuses.So kneading rotor 30 can improve rotating speed, increases driving rate, improves work efficiency further.
Referring again to Fig. 1, described material pressing device 50 includes binder lid 51 and the first cylinder 52, described first cylinder 52 is installed in described frame 10, described binder lid 51 is connected with the power transmission shaft of the first cylinder 52, described binder lid 51 does lifting under the effect of the first cylinder 52 and moves back and forth, and act on material with certain pressure all the time, provide blend pressure for material.
For reaching dust-proof effect, the upper opening of described banburying chamber 20 encloses and is provided with dust cover 91, described dust cover 91 be provided above the second cylinder 92, this second cylinder 92 is installed in frame 10, described dust cover 91 is connected with the power transmission shaft of the second cylinder 92, and described dust cover 91 does lifting under the effect of the second cylinder 92 and moves back and forth.Adding man-hour, this dust cover 91 planes overlapping acting on the upper opening declined and with described banburying chamber 20 by the second cylinder 92, thus reach to seal.
Refer to Fig. 1 and Fig. 3, described driving means 40 includes device body 41, it is arranged in the first rotating shaft 42 and the second rotating shaft 43 of device body 41, and it is arranged on the motor 44 of frame 10 bottom, two bearings 45 it are provided with in device body 41, these two bearings 45 are respectively sleeved in the first rotating shaft 42 and the second rotating shaft 43, said two kneading rotor 30 is detachable is respectively installed in first rotating shaft 42 and one end of the second rotating shaft 43, these two kneading rotors 30 are fixed by bolts at axle end, the other end of the first rotating shaft 42 and the second rotating shaft 43 is equiped with the first sprocket wheel 46, the second sprocket wheel 47 it is equiped with on the rotor of described motor 44, this second sprocket wheel 47 connects the first sprocket wheel 46 by chain 48, thus drive described kneading rotor 30 to rotate.
The inner chamber of described device body 41 is also equiped with the first gear 49 and the second gear 68, this first gear 49 and the second gear 68 are respectively sleeved in the first rotating shaft 42 and the second rotating shaft 43, described first gear 49 and the second gear 68 are meshed, described first rotating shaft 42 is relative with described second rotating shaft 43 to operate, and makes two kneading rotors 30 with certain incorgruous rotation of rotating speed.
For guaranteeing the sealing of banburying chamber 20, being arranged with sealing ring 80 between described first rotating shaft the 42, second rotating shaft 43 and kneading rotor 30, this sealing ring 80 is tightly connected with device body 41.
nullWith reference to shown in Fig. 3 to Fig. 4,As a kind of improvement of the present utility model,The both sides of described driving means 40 are provided with pushing means 60,This pushing means 60 selects oil hydraulic cylinder,Described banburying chamber 20 is connected with the oil cylinder axle 61 of described oil hydraulic cylinder,The bottom of described frame 10 is equiped with the oil hydraulic system 110 being connected with described oil hydraulic cylinder,The oil cylinder axle 61 of described oil hydraulic cylinder stretches out the described banburying chamber 20 of promotion under the effect of described oil hydraulic system 110,Described banburying chamber 20 includes banburying cavity 21 and encloses the front side board 22 being located at banburying cavity 21 front end,Described front side board 22 is pivotably attached to the side of described banburying cavity 21 by pivot 23,The opposite side of described banburying cavity 21 is provided with the locking device 70 of fixing described front side board 22,On this locking device 70, rotary setting has enabling spanner 71,This enabling spanner 71 by rotational lock or unclamps described front side board 22.
As shown in Figure 4, after materiel machining is good, the oil hydraulic cylinder being positioned at device body 41 both sides makes oil cylinder axle 61 stretch out by oil hydraulic system 110, thus promote banburying chamber 20, banburying chamber 20 separates with the side plate of device body 41, the most manually unclamp enabling spanner 71, then front side board 22 separates with banburying cavity 21 by pivoting, now, kneading rotor 30 just can be fully exposed, unclamp bolts at axle end again, kneading rotor 30 can conveniently be taken out, so, cleaning for inner chamber and kneading rotor 30 is the most very convenient, reduce labor intensity, optimize working environment, the expense of cleaning link is saved for user, manually, guarantee is provided for product.
Above-described embodiment is this utility model preferably embodiment; but embodiment of the present utility model is also not restricted to the described embodiments; other any without departing from the change made under spirit of the present utility model and principle, modify, substitute, combine, simplify; all should be the substitute mode of equivalence, within being included in protection domain of the present utility model.