CN205552805U - Vibrating compaction press - Google Patents

Vibrating compaction press Download PDF

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Publication number
CN205552805U
CN205552805U CN201620390707.2U CN201620390707U CN205552805U CN 205552805 U CN205552805 U CN 205552805U CN 201620390707 U CN201620390707 U CN 201620390707U CN 205552805 U CN205552805 U CN 205552805U
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CN
China
Prior art keywords
vibration
drift
vibrating motor
straight line
hydraulic cylinder
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Expired - Fee Related
Application number
CN201620390707.2U
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Chinese (zh)
Inventor
汪田安
罗国彬
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Foshan Shuoyu Machinery Research Development Co Ltd
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Foshan Shuoyu Machinery Research Development Co Ltd
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Priority to CN201620390707.2U priority Critical patent/CN205552805U/en
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Publication of CN205552805U publication Critical patent/CN205552805U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a vibrating compaction press, including frame, vacuum frame, first sharp actuating mechanism, vibration drift, second straight line actuating mechanism, synchronous case, roof -rack and 16 vibrating motor, first sharp actuating mechanism is a plurality of and divides the edge of locating the vacuum frame, and every first sharp actuating mechanism includes guide post and first pneumatic cylinder, the vertical setting of guide post, frame top and roof -rack are fixed in respectively one by one to the both ends of guide post, second straight line actuating mechanism includes that the cylinder body installs the second pneumatic cylinder at the vacuum frame, the piston rod of second pneumatic cylinder links to each other with the drive of vibration drift, install the shock -absorbing spring between the cylinder body of second pneumatic cylinder and the vibration drift, synchronous case is fixed in the vibration drift, has the synchronizing shaft of four synchronous revolutions stretching out, each vibrating motor is fixed in the vibration drift, and each output shaft of organizing vibrating motor links to each other with each synchronizing shaft is synchronous respectively one by one. The utility model discloses the vibration that enables each vibrating motor is synchronous, unified, and efficient, the noise is little.

Description

Vibration formation pressing machine
Technical field
This utility model relates to compression molding device, particularly for the vibration of artificial slabstone Moulding press.
Background technology
Artificial slabstone (such as quartz) compressing mode is to use motor oscillating compressing Technology, the compressing technology of motor oscillating is currently the upper mode of vibration of employing, by multi-shaker vibration electricity Machine is separately mounted on drift, owing to multi-shaker vibration motor each works alone, and each spinning Angle of exerting oneself disunity, can cause exciting force to cancel out each other, and there is job insecurity, and energy consumption is high, The problem that noise is big;Or, dividing two groups of motors, the motor often organized is connected by shaft coupling one by one, Although the problems referred to above are made moderate progress by the mode of this series electric motor, but DeGrain, motor has Effect power is little, and efficiency is low.
And, when vibration drift vertically moves up and down under the guiding of guide shaft, can be along X/Y plane (horizontal plane direction) is moved, and when hydraulic pressure deficiency, drift vibrations can be out of control, can damage Hinder equipment, also can reduce the service efficiency of vibrating motor;Make to vibrate drift and artificial board pair Position is inaccurate, and the artificial board molding effect produced can be caused poor, and particularly quartz exists , there is intensity deficiency such as low grade, the most easily produce noise in compactness and poor flatness.
Current press vibrating motor is that two axles are in parallel, and motor number is eight or ten;Two axles are connected in parallel on When producing big specification artificial quartz stone plate, the ratio mistake of width and vibration drift arranged by motor Greatly, vibration drift width both sides vibration force can be more than centre, and the quality of sheet material has necessarily Impact;The service efficiency of vibrating motor reduces simultaneously, and the intensity using equipment also to improve.
Utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide vibration moulding Press, can make the Vibration Synchronization of each vibrating motor, unification, and efficiency is high, and noise is little;And make to shake The vibration force of dynamic drift is uniformly distributed.
The purpose of this utility model realizes by the following technical solutions:
Vibration formation pressing machine, including support, vacuum housing, the first straight line driving mechanism, vibration Drift, the second straight line driving mechanism, synchronization case, upper frame and 16 vibrating motors, vacuum Housing is horizontally disposed with, and the first straight line driving mechanism is used for driving vacuum housing the most reciprocal Mobile, the first straight line driving mechanism is multiple and is divided into the edge of vacuum housing, and each the One straight line driving mechanism includes lead and the first hydraulic cylinder;Lead is vertically arranged, lead Two ends be fixed on support top and upper frame the most one by one, and lead slides with vacuum housing and joins Close;The cylinder body of the first hydraulic cylinder is installed on support, and the piston rod of piston rod the first hydraulic cylinder with Vacuum housing is connected;Second straight line driving mechanism is used for driving vibration drift the most reciprocal Move, and the second straight line driving mechanism includes that cylinder body is arranged on the second hydraulic cylinder of vacuum housing; The piston rod of the second hydraulic cylinder drives with vibration drift and is connected;The cylinder body of the second hydraulic cylinder and vibration Shock-absorbing spring is installed between drift;Synchronize case and be fixed on vibration drift, there are four stretched out The synchronizing shaft of synchronous rotary;Each vibrating motor is fixed on vibration drift, and 16 vibrating motors divide Symmetry is one group after being divided into the both sides synchronizing case, and each two vibrating motor concatenation, and each group is shaken The output shaft of galvanic electricity machine is Tong Bu with each synchronizing shaft the most one by one to be connected.
Preferably, vibration formation pressing machine also includes the vibration for detecting vibration drift frequency of vibration Sensor, central control system is electrically connected with vibrating sensor, and central control system is used for According to the frequency of vibration detected by described vibrating sensor, the corresponding liquid regulating the second hydraulic cylinder Pressure.
Preferably, synchronize case and include casing and the gear train being articulated on casing, described synchronizing shaft It is the pivot of gear train middle gear;Described each group of vibrating motor is connected to the pivot of gear And it is in parallel by described gear train.
Preferably, four synchronizing shafts are arranged in order, and two synchronizing shafts being located therein side rotate Direction is identical, and two the synchronizing shaft direction of rotation being positioned at opposite side are identical, and are positioned at the same of both sides Step axle direction of rotation is contrary.
Preferably, the gear in gear train is helical gear.
Preferably, upper frame is latticed, each lead and the piston rod cross-under of each first hydraulic cylinder In the grid of this upper frame.
Compared to existing technology, the beneficial effects of the utility model are:
The vibration intensity of each vibrating motor, by synchronizing case, is united by this utility model, swashs Opportunity of shaking is more regular, and all vibrating motor synchronicitys can be made good, and improves vibration electricity Machine effective power so that it is efficiency maximizes, and decreases noise, and energy consumption is low;Especially, will After the vibrating motor parallel connection of each group, the exciting of each group vibrating motor can be more uniformly distributed opportunity, is more conducive to The exciting uniform, regular of vibration drift;Meanwhile, it is provided with and subtracts between cylinder body and vibration drift Shake spring, the inclined arc of vibration of the less vibration drift of energy, makes the vibration of vibration drift more stable.Use Four axles arrange 16 vibrating motors, when producing big specification artificial quartz stone plate, make vibration The vibration power of drift is uniformly distributed, and improves the service efficiency of motor, so that large-sized plates The production efficiency of material improves.
Meanwhile, this utility model setting by upper frame, make each lead be linked restriction, have Imitate prevents vibration drift and the axis of guide in the movement of horizontal plane direction (X/Y plane), prevents Damage to equipment when only shaking out of control, makes vibration drift and artificial board accurate contraposition, improves The molding effect of artificial board, for artificial quartz in lump, its compactness and flatness are fine, Intensity is more sufficient, and can reduce the abrasion of lead and vacuum housing, effectively reduces noise.
Accompanying drawing explanation
Fig. 1 is the perspective view of this utility model vibration formation pressing machine;
Fig. 2 is the front view of this utility model vibration formation pressing machine;
Fig. 3 is that the top view of this utility model vibration formation pressing machine (removes upper frame and the first straight line Drive mechanism);
Fig. 4 is the perspective view that this utility model synchronizes case;
Fig. 5 is the sectional view that this utility model synchronizes case;
Fig. 6,7,8 and 9 are the viewgraph of cross-section of vibrating motor, it illustrates the runtime Between the position at eccentric mass body place.
In figure: 1, support;2, vacuum housing;3, the first straight line driving mechanism;31, lead Xiang Zhu;32, the first hydraulic cylinder;321, the piston rod of the first hydraulic cylinder;4, vibration drift; 5, the second straight line driving mechanism;51, the second hydraulic cylinder;511, the piston rod of the second hydraulic cylinder; 6, case is synchronized;61, casing;62, gear train;63, synchronizing shaft;7, vibrating motor;8、 Upper frame.
Detailed description of the invention
Below, in conjunction with accompanying drawing and detailed description of the invention, this utility model is described further:
Vibration formation pressing machine as Figure 1-3, including support 1, vacuum housing 2, first Straight line driving mechanism 3, vibration drift the 4, second straight line driving mechanism 5, synchronization case 6, upper frame 8 and 16 vibrating motors 7, vacuum housing 2 is horizontally disposed with, the first straight line driving mechanism 3 For driving vacuum housing 2 vertically to move back and forth, the first straight line driving mechanism 3 is many Individual and be divided into the edge of vacuum housing 2, and each first straight line driving mechanism 3 includes guiding Post 31 and the first hydraulic cylinder 32;Lead 31 is vertically arranged, and the two ends of lead 31 are respectively It is fixed on support 1 top and upper frame 8 one by one, and lead 31 slides with vacuum housing 2 and joins Close;The cylinder body of the first hydraulic cylinder 32 is installed on support 1, and the piston rod of the first hydraulic cylinder 32 It is connected with vacuum housing 2;Second straight line driving mechanism 5 is used for driving vibration drift 4 along vertically Direction moves back and forth, and the second straight line driving mechanism 5 includes that cylinder body is arranged on vacuum housing 2 Second hydraulic cylinder 51;The piston rod 511 of the second hydraulic cylinder drives with vibration drift 4 and is connected; Shock-absorbing spring is arranged between the cylinder body of the second hydraulic cylinder 51 and vibration drift 4 and is provided with damping Spring;Synchronize case 6 and be fixed on vibration drift 4, there is the synchronization of four synchronous rotaries stretched out Axle 63, each vibrating motor 7 is fixed on vibration drift 7 points of symmetries of 4,16 vibrating motors and divides It is one group after being located at the both sides synchronizing case 6, and each two vibrating motor 7 concatenation, connection can be used Axial organ concatenates, the output shaft of each group vibrating motor 7 the most one by one with each synchronizing shaft 63 locking phase Even.So, the frequency of vibration of every two groups of vibrating motors 7, vibration force just will obtain unified, with Time, vibrating motor 7 uses the mode of four-shaft parallel, can make vibration drift 4 both sides and centre Vibration power ratio is more uniform, thus improves the quality of sheet forming, and improves vibrating motor 7 Efficiency and use intensity.
Vacuum housing 2, under the driving force of the first straight line driving mechanism 3, is pressed down, and outside Vacuum machine evacuation, makes artificial board be in vacuum, and then the second straight line driving mechanism 5 drives Make vibration drift 4 press to artificial board, restart each vibrating motor 7, with to wood-based plate Material vibration moulding.Wherein, by synchronizing case 6, the vibration intensity of each vibrating motor 7 is unified Getting up, exciting is more regular for opportunity, all vibrating motor 7 synchronicitys can be made good, Er Qieti High vibrating motor 7 effective power so that it is efficiency maximizes, and decreases noise, and energy consumption is low.
Meanwhile, under the piston rod 511 of the second hydraulic cylinder drives, vibration drift 4 is along vertically side To movement, it is used for making vibration drift 4 contact with artificial board or depart from.Second hydraulic pressure of this example Cylinder 51 is set to eight, around vacuum housing 2 edge.The shock-absorbing spring of this example has eight, One_to_one corresponding is arranged between the cylinder body of each second hydraulic cylinder and each vibration drift 4 second respectively When the piston rod 511 of hydraulic cylinder drives vibration drift 4 to move up, shock-absorbing spring absorbs upwards Power and energy storage, can reduce vibration drift 4 Oscillation Amplitude, make the more stable of vibration drift 4; In actual use, use lower-powered 16 vibrating motors 7, Oscillation Amplitude can be made to subtract Little, improve the stability of vibration drift 4 further.Meanwhile, the piston rod of the second hydraulic cylinder When 511 drive vibration drifts 4 move down, damping spring resets and discharges pressure, it is provided that one Individual downward pressure, can preferably suppress artificial board, improves the molding effect of artificial board.
By the setting of upper frame 8, make each lead 31 be limited by linkage, be effectively prevented Vibration drift 4 and the movement at horizontal plane direction (X/Y plane) of the axis of guide, make vibration rush 4 with artificial board accurate contraposition, improve the molding effect of artificial board, for artificial stone Diamond stone, its compactness and flatness are fine, and intensity is more sufficient, and can reduce lead 31 with The abrasion of vacuum housing 2, effectively reduces noise.Piston rod 321 at the first hydraulic cylinder carries Under Dong, vacuum housing 2 is along the vertical sliding of lead 31, for opening and closing vacuum housing 2.This First hydraulic cylinder 32 of example is set to four, and lead 31 is set to six, all around outside vacuum Frame 2 edge.
Can be out of control because vibrating drift 4 during hydraulic pressure deficiency, vibration formation pressing machine also includes using In the vibrating sensor of detection vibration drift 4 frequency of vibration, central control system and vibrating sensing Device is electrically connected with, and central control system is for according to shaking detected by described vibrating sensor Dynamic frequency, the corresponding hydraulic pressure regulating the second hydraulic cylinder 51, vibration detected at vibrating sensor When the frequency of vibration of drift 4 is higher than reference value, central controller reduces the second hydraulic cylinder 51 Hydraulic pressure;When vibrating sensor detects the frequency of vibration of vibration drift 4 less than reference value, in Centre controller improves the hydraulic pressure of the second hydraulic cylinder 51;Second hydraulic cylinder 51 maintains enough liquid Pressure pressure, makes vibration drift 4 vibrate more stable, and equipment can be protected not to be damaged, and improves vibration The service efficiency of motor 7.
Intensity for making upper frame 8 is more sufficient, so that the guide function of each lead 31 is more stable, Upper frame 8 is in latticed, and the piston rod 321 of each lead 31 and each first hydraulic cylinder is connected to In the grid of this upper frame 8.
For promoting vibration moulding efficiency, 16 vibrating motors 7 of this example are uniformly at intervals in vibration Drift 4 top.
Exemplarily, as illustrated in figures 4-5, the synchronization case 6 of this example includes casing 61 and pivot joint Gear train 62 on casing 61, described synchronizing shaft 63 is the pivot of gear train 62 middle gear Axle;Described each group of vibrating motor 7 is connected to the pivot of gear and by described gear train 62 is in parallel.
Preferably, for making the exciting of each vibrating motor 7 more uniformly spread opportunity, four synchronizations Axle 63 is arranged in order, and two synchronizing shaft 63 direction of rotation being located therein side are identical, are positioned at Two synchronizing shaft 63 direction of rotation of opposite side are identical, and the synchronizing shaft 63 being positioned at both sides rotates In opposite direction.The middle two adjacent groups vibrating motor 7 of connection synchronizing shaft 63 so can be set Exciting mutually staggers opportunity.
Exemplarily, the gear in the gear train 62 of this example is helical gear, and helical gear can make tooth The transmission of wheels 62 is more stable.
After vibrating motor 7 forms, after being connected, a group synchronized in the same direction more Tong Bu with another group anti- In parallel by synchronizing case 6 to the vibrating motor 7 rotated, so, at run duration, such as figure Shown in 6-9, the eccentric mass body M1 of one group of vibrating motor 7 organizes vibrating motor relative to another The mass body M2 of 7 is arranged to angularly offset 180 °, i.e. contrary in angle position In putting.
Position as shown in Figure 6, one of which eccentric mass body M1 is arranged on left side, Another group eccentric mass body M2 is arranged on right side, it is seen that one group of eccentric mass body M1's Centrifugal force F1 is by towards right orientation, and the centrifugal force F2 quilt of another group eccentric mass body M2 Towards left orientation so that the total centrifugal force produced by all vibrating motors 7 is zero.
After rotating 1/4th, as shown in Figure 7, it is contemplated that one group of eccentric mass body M1 inverse time Pin rotates, and another group eccentric mass body M2 rotates clockwise, and is oriented the most down, Making total centrifugal force is the centrifugal force sum produced by all vibrating motors 7.
After rotating 1/4th again, as shown in Figure 8, it is seen that one group of eccentric mass body M1's Centrifugal force F1 is by towards left orientation, and the centrifugal force F2 quilt of another group eccentric mass body M2 Towards right orientation so that the total centrifugal force produced by all vibrating motors 7 is zero.
After rotating 1/4th again, as it is shown in figure 9, one group of eccentric mass body M1 and another group Eccentric mass body M2 is upwardly directed so that total centrifugal force is by all vibrating motors 7 The centrifugal force sum produced.
Finally after rotating 1/4th again, return to initial configuration as shown in Figure 6, as This cycling cycling vibration.
It will be apparent to those skilled in the art that can technical scheme as described above and structure Think, make other various corresponding changes and deformation, and all these changes and deformation Within all should belonging to this utility model scope of the claims.

Claims (6)

1. vibration formation pressing machine, it is characterised in that include support, vacuum housing, first straight Line drive mechanism, vibration drift, the second straight line driving mechanism, synchronization case, upper frame and 16 Individual vibrating motor, vacuum housing is horizontally disposed with, and the first straight line driving mechanism is used for driving outside vacuum Frame vertically moves back and forth, and the first straight line driving mechanism is multiple and is divided into vacuum housing Edge, and each first straight line driving mechanism includes lead and the first hydraulic cylinder;Lead Being vertically arranged, the two ends of lead are fixed on support top and upper frame, and lead the most one by one It is slidably matched with vacuum housing;The cylinder body of the first hydraulic cylinder is installed on support, and piston rod first The piston rod of hydraulic cylinder is connected with vacuum housing;Second straight line driving mechanism is used for driving vibration punching Head vertically moves back and forth, and the second straight line driving mechanism includes that cylinder body is arranged on outside vacuum Second hydraulic cylinder of frame;The piston rod of the second hydraulic cylinder drives with vibration drift and is connected;Second liquid Between cylinder body and the vibration drift of cylinder pressure, shock-absorbing spring is installed;Synchronize case and be fixed on vibration punching Head, has the synchronizing shaft of four synchronous rotaries stretched out;Each vibrating motor is fixed on vibration drift, 16 vibrating motor point symmetries are divided into the both sides synchronizing case, and each two vibrating motor concatenation After be one group, the output shaft of each group vibrating motor is Tong Bus with each synchronizing shaft connected the most one by one.
Vibration formation pressing machine the most according to claim 1, it is characterised in that vibrate into Swaging machine also includes the vibrating sensor for detecting vibration drift frequency of vibration, and central authorities control system System is electrically connected with vibrating sensor, and central control system is for according to described vibrating sensor Detected frequency of vibration, the corresponding hydraulic pressure regulating the second hydraulic cylinder.
Vibration formation pressing machine the most according to claim 1, it is characterised in that synchronize case Including casing and the gear train that is articulated on casing, described synchronizing shaft is gear train middle gear Pivot;Described each group of vibrating motor is connected to the pivot of gear and passes through described gear train also Connection.
Vibration formation pressing machine the most according to claim 3, it is characterised in that four same Step axle is arranged in order, and two the synchronizing shaft direction of rotation being located therein side are identical, are positioned at another Two synchronizing shaft direction of rotation of side are identical, and the synchronizing shaft direction of rotation being positioned at both sides is contrary.
Vibration formation pressing machine the most according to claim 3, it is characterised in that gear train In gear be helical gear.
6. according to the vibration formation pressing machine described in any one of claim 1-5, it is characterised in that Upper frame is latticed, and the piston rod of each lead and each first hydraulic cylinder is connected to the net of this upper frame In lattice.
CN201620390707.2U 2016-04-29 2016-04-29 Vibrating compaction press Expired - Fee Related CN205552805U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620390707.2U CN205552805U (en) 2016-04-29 2016-04-29 Vibrating compaction press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620390707.2U CN205552805U (en) 2016-04-29 2016-04-29 Vibrating compaction press

Publications (1)

Publication Number Publication Date
CN205552805U true CN205552805U (en) 2016-09-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112207946A (en) * 2020-09-30 2021-01-12 萧县冠达新型墙体材料有限责任公司 New wall body material assists processingequipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112207946A (en) * 2020-09-30 2021-01-12 萧县冠达新型墙体材料有限责任公司 New wall body material assists processingequipment

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160907

Termination date: 20200429