CN205533022U - Polygon wind power tower - Google Patents

Polygon wind power tower Download PDF

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Publication number
CN205533022U
CN205533022U CN201620032359.1U CN201620032359U CN205533022U CN 205533022 U CN205533022 U CN 205533022U CN 201620032359 U CN201620032359 U CN 201620032359U CN 205533022 U CN205533022 U CN 205533022U
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CN
China
Prior art keywords
pylon
tower
sections
tower sections
wind power
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Active
Application number
CN201620032359.1U
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Chinese (zh)
Inventor
陈湘泉
陈志刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Mingyang wind power equipment Co., Ltd.
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Guangdong Mingyang Wind Power Group Co Ltd
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Priority to CN201620032359.1U priority Critical patent/CN205533022U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Wind Motors (AREA)

Abstract

The utility model discloses a polygon wind power tower, this polygon wind power tower are polygonized structure including at least two sections pylon sections, the horizontal cross -sectional of pylon section, dock through the welded ring flange between two liang of pylon sections to adopt the ring flange of two pylon sections of bolted connection to fix, and then be linked to be whole with the pylon section, and on the ring flange still the welding have vertical strengthening rib to come the reinforcement, vertical strengthening rib also is in the same place with corresponding pylon section welding. The utility model discloses make the pylon need can not change to the steel sheet instead and weld or the bender manufacturing with veneer reeling machine production to make full use of material more, reduce cost.

Description

A kind of polygon wind power tower
Technical field
This utility model relates to the technical field of wind power tower, refers in particular to a kind of polygon wind power tower.
Background technology
The most known, the pylon of tradition Large-scale Wind Turbines, most employing conical structures, tower The level cross-sectionn of rack enclosure is rounded.Owing to being conical structure, therefore pylon must divide a lot of segments, And every section must produce with veneer reeling machine, which results in substantial amounts of equipment investment.Meanwhile, the roll bending of veneer reeling machine Length is conditional, and the roll bending length of most of veneer reeling machines is less than 3 meters, so length to be made tens The pylon of rice, is necessary for producing coniform shell segment one by one, these segment weldings is got up the most again. It is huge that this results in welding job amount.
Owing to pylon is made up of many shell segments, and between segment, use welding production, these side seams Become the place that towers fatigue intensity is the most weak.In order to allow pylon have enough fatigue strength, it is necessary for increasing tower The thickness of frame, and do so causes a large amount of wastes of steel.Additionally, for cross-sectional outer for the most The wind power tower of limit shape, the most not yet has manufacture method, also cannot produce with traditional rolling machine.
It addition, Large-scale Wind Turbines is the heaviest, the weight of a machine host can exceed that 300 tons, And it is the heaviest to support large-scale wind electricity pylon.Tower diameter greatly, the highest, tower weight also tends to surpass Crossing 150 tons, present most of tower frame for wind generating set is to use single common low carbon steel alloy structure system Make, such as use Q345 or S355 to manufacture.This rolled steel dosage resulting in pylon is big, product weight, price Expensive.Simultaneously as pylon is overweight, cause ferrous materials waste serious, for providing too much ferrous materials, Also need to consume substantial amounts of natural resources and the energy.Additionally, due to pylon is overweight, cause wind power generating set Freight, lifting cost increase, the basis of wind power generating set be also required to strengthen design (need increase Water mixes the consumptions such as armored concrete).
Also for pylon, the cross section of its shell overhead differing heights, requirement for bearing capacity is the most different, The biggest the closer to landing load, and the least the closer to tip loads.Therefore for wind power tower shell, liftoff The near part wall thickness in face wants thickness, and the wall thickness near top is thinner.Traditional design is: use A lot of piece housings splice making, then this section of piece housing welding are stitched together, and form overall pylon.Right In same piece housing, all using ordinary flat to make, therefore the wall thickness on bottom this piece housing and top is all Identical.For this piece housing, the steel plate bearing capacity near bottom is big, and the bearing capacity near top is little, Cause top steel waste many.If this piece housing is made the longest, this waste can be the most serious.For avoiding Excess waste, often every piece housing is all made comparatively short.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, it is provided that a kind of polygon wind power tower, Pylon be need not with veneer reeling machine produce, steel plate butt welding or bender manufacture can be used instead, and can be more fully sharp With material, reduce cost.
For achieving the above object, technical scheme provided by the utility model is: a kind of polygon wind power tower, Including at least two sections of tower sections, the level cross-sectionn of tower sections is polygonized structure, two-by-two between tower sections Docked by the ring flange of welding, and the ring flange of two tower sections with bolts is fixed, and enters And tower sections is linked to be entirety, and on ring flange, be also welded with waling carry out reinforcement, described longitudinal direction adds Strong muscle also welds together with corresponding tower sections.
Described tower sections uses LP steel plate to manufacture, and for same section of tower sections, the side thick by LP steel plate Design is in bottom, and thin side is designed at top, so that the top of same section of tower sections and bottom can Make identical safe clearance.
Described LP steel plate uses bender to be converted into polygonal splitted structure, and every section of tower sections is spelled by multiple points of lobes Welded together, be formed as polygon body.
Described LP steel plate is Q345 structural steel, Q550 structural steel or Q690 structural steel or other available steel, And the tower sections of difference section uses different structural steel manufactures, to realize the light-weight design of pylon.
Described ring flange uses ring forging or weldment to make.
This utility model compared with prior art, has the advantage that and beneficial effect:
1, owing to using polygonized structure so that pylon can need not veneer reeling machine and produce, and uses bender Bending, it is achieved that also can produce the feasibility of wind power tower without veneer reeling machine.
2, the welding of polygonized structure, ring flange, flange face is used to be connected with at wind field, can be by pylon Every section be made the longest, it is not necessary to side seam, it is achieved thereby that pylon entire length can continue lengthen, Overcome veneer reeling machine roll bending curtailment and the problem of the long transport difficult of product.
3, use multiple splitted structure, then weld together, solve by folding that steel plate width is wide cannot roll System and the problem of transport.
4, the horizontal plane of pylon has made reinforcement solutions without weld seam or commissure, thus avoids weak phenomenon, The specifically side seam position at flange face, additionally uses waling reinforcement, increases substantially herein Intensity, also solves the problem that intensity is strengthened and reinforcement cannot connect herein.
5, pylon uses LP steel plate to manufacture, and for same section of tower sections, by side design thick for LP steel plate In bottom, and thin side is designed at top, so makes the top of same section of tower sections and bottom to do Become identical safe clearance, even if the length of each segmentation increases, still do not result in waste of material, therefore adopt Make pylon with LP steel plate, can effectively reduce tower material waste, and the length of every section can be extended, And then reduce splicing operation amount, can improve reduction cost.
6, use different steel mixing, select the more preferable steel of cost performance, play steel performance to greatest extent, To realize the light-weight design of pylon, and can effectively reduce cost.
Accompanying drawing explanation
Fig. 1 be LP steel plate bending before and after comparison diagram.
Fig. 2 be multiple points of lobes weld together constitute polygon body schematic diagram.
Fig. 3 is the schematic diagram after ring flange and polygon pipe welding.
Fig. 4 is the sectional view on polygon pipe welding after waling and ring flange.
Fig. 5 is the sectional view after the docking of multistage tower sections is fixed.
Fig. 6 is the A partial enlarged drawing of Fig. 5.
Fig. 7 is that tower sections is linked to be the polygon wind power tower schematic diagram being monolithically fabricated.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described in further detail.
As shown in Figures 1 to 7, the polygon wind power tower described in the present embodiment, include at least two sections of towers Frame section, the level cross-sectionn of every section of tower sections is polygonized structure, owing to using polygonized structure so that tower Frame can need not veneer reeling machine and produce, and can use bender manufacture instead;Two-by-two by the method for welding between tower sections Blue dish 1 (using ring forging or weldment to make) is docked, and uses bolt 2 to connect the method for two tower sections Blue dish 1 is fixed, and then tower sections is linked to be entirety, and is also welded with longitudinally reinforced on ring flange 1 Muscle 3 carries out reinforcement, and described waling 3 also welds together with corresponding tower sections.So pylon Horizontal plane made reinforcement solutions without weld seam or commissure, thus avoid weak phenomenon.And owing to adopting It is connected with at wind field with polygonized structure, ring flange welding, flange face, every section of pylon can be done Obtain the longest, it is not necessary to side seam, it is achieved thereby that pylon entire length can continue to lengthen, overcome volume Trigger cannot roll out the longest segmentation of length and the problem of the long transport difficult of product.
Described tower sections uses LP steel plate (steel plate that i.e. side is thick, side is thin) to manufacture, and for same section Tower sections, designs side thick for LP steel plate in bottom, and thin side is designed at top, so makes same Identical safe clearance can be made in the top of one section of tower sections and bottom, even if the length of each segmentation increases, Still do not result in waste of material, therefore use LP steel plate to make pylon, can effectively reduce tower material waste, And can extend the length of every section, and then reduce splicing operation amount, can improve reduction cost.Additionally, Described LP steel plate uses bender to be converted into polygonal splitted structure, and every section of tower sections is by multiple points of lobe weldings Together, be formed as polygon body, so solve and cannot be rolled and transport by folding steel plate width is wide Problem.
For Welding Structure, the yield strength of high-strength steel is higher than general structural steel, and high-strength steel and ordinary construction The fatigue strength of steel weld seam is close.For the enclosure designs of pylon, the yield strength needed due to different cross section Inconsistent with fatigue strength, the most according to actual needs, the pylon shell of each height section selects proper strength etc. The steel of level, the pylon shell ultimately formed mixes different steel types from top to bottom, thus reaches maximum Limit utilizes steel performance, reduces weight, the purpose of minimizing cost.And in the present embodiment, described LP steel Plate can select Q345 structural steel, Q550 structural steel or Q690 structural steel or other available steel, and different The tower sections of section can use different structural steel manufactures, to realize the light-weight design of pylon.Specifically tower Frame bottom enclosure uses high-tensile structural steel, such as Q690;Another kind of high-tensile structural steel is selected at middle part, as Q550;Tower top shell uses general structural steel, such as Q345.For tower flanges face, select as required With more suitably steel, such as with Q550 or Q690, substitute current Q345.
The manufacture process of the present embodiment above-mentioned polygon wind power tower is as follows:
1) first making needs the long steel plate (flat board) of size;
2) using bender that every block length steel plate is converted into polygonal point of lobe, effect is as shown in Figure 1;
3) the several points of lobes needed are welded together, form polygon body, as shown in Figure 2;
4) set ring flange is welded together with polygon body, as shown in Figure 3;
5) set waling is welded on polygon body and ring flange, as shown in Figure 4;
6) time to wind field assembling, then with bolt, tower sections is linked to be entirety, as shown in Fig. 5, Fig. 6, Fig. 7.
The examples of implementation of the above are only the preferred embodiment of this utility model, not limit this practicality with this Novel practical range, therefore the change that all shapes according to this utility model, principle are made, all should contain at this In the protection domain of utility model.

Claims (3)

1. a polygon wind power tower, it is characterised in that: include at least two sections of tower sections, tower sections Level cross-sectionn is polygonized structure, is docked by the ring flange of welding two-by-two, and adopt between tower sections The ring flange being connected with two tower sections is fixed, and then tower sections is linked to be entirety, and at ring flange On be also welded with waling and carry out reinforcement, described waling also welds together with corresponding tower sections.
A kind of polygon wind power tower the most according to claim 1, it is characterised in that: described tower sections Use LP steel plate to manufacture, and for same section of tower sections, side thick for LP steel plate is designed in bottom, and Thin side is designed at top, so that identical safety can be made in the top of same section of tower sections and bottom Surplus.
A kind of polygon wind power tower the most according to claim 2, it is characterised in that: described LP steel Plate uses bender to be converted into polygonal splitted structure, and every section of tower sections is welded together by multiple points of lobes, shape Become polygon body.
CN201620032359.1U 2016-01-12 2016-01-12 Polygon wind power tower Active CN205533022U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620032359.1U CN205533022U (en) 2016-01-12 2016-01-12 Polygon wind power tower

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620032359.1U CN205533022U (en) 2016-01-12 2016-01-12 Polygon wind power tower

Publications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105484945A (en) * 2016-01-12 2016-04-13 广东明阳风电产业集团有限公司 Polygonal wind power tower and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105484945A (en) * 2016-01-12 2016-04-13 广东明阳风电产业集团有限公司 Polygonal wind power tower and manufacturing method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20170704

Address after: 300450, No. two, No. 526, building six, hi tech Road, Binhai hi tech Zone, Binhai 13888, Jin Han Road, Tianjin

Patentee after: Tianjin Mingyang wind power equipment Co., Ltd.

Address before: 528437 Guangdong torch hi tech Industrial Development Zone, Torch Road, No. 22, Ming Yang Industrial Park, Zhongshan

Patentee before: Guangdong Mingyang Wind Power Group Co., Ltd.