CN205526794U - Tipper dust collector - Google Patents

Tipper dust collector Download PDF

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Publication number
CN205526794U
CN205526794U CN201620044628.6U CN201620044628U CN205526794U CN 205526794 U CN205526794 U CN 205526794U CN 201620044628 U CN201620044628 U CN 201620044628U CN 205526794 U CN205526794 U CN 205526794U
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China
Prior art keywords
tippler
enclosed hood
hood
sliding door
electric sliding
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CN201620044628.6U
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Chinese (zh)
Inventor
张海发
陈强利
李柏林
李寿贤
胡超
张威
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WUHAN HUABAI ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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WUHAN HUABAI ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Priority to CN201620044628.6U priority Critical patent/CN205526794U/en
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Abstract

The utility model discloses a tipper dust collector, including feed bin, enclosed hood, suction hood, removal cover and electric sliding door, the feed bin is disposed under the tipper, the periphery at the tipper is established to the airtight envelope of hood, and the enclosed hood top is equipped with moves the cover, moves cover and enclosed hood sliding connection, enclosed hood both ends railway carriage imports and exports the position and respectively installs two electric sliding door, and electric sliding door's driving motor and PLC controller electricity are connected, being provided with ten convulsions points on the enclosed hood, wherein having six convulsions points to arrange between feed bin top and tipper below, and set up in the opposite direction position that the tipper was tumbled, four other convulsions points arrange that upset side and each two gyration sides all are equipped with a suction hood on every convulsions point in enclosed hood top both sides, the utility model discloses when the tipper is unloaded, entrapment ash -laden gas that can furthest, simple structure, the operation is stable, the operational environment that has maintained simple, very big improvement, the environmental protection requires up to standardly.

Description

A kind of tippler dust arrester
Technical field
This utility model relates to tippler flue gas trapping, udst separation field, specifically a kind of tippler dust arrester.
Background technology
Modern industry use in a large number car dumper equipment topple over material for overturning railway carriage, and material can produce substantial amounts of dust during toppling over, these dust can cause the biggest contamination hazard and the wasting of resources: (1) has a strong impact on the healthy of shop worker, easily causes the disease of the aspect such as respiratory system, skin;(2) dust drops on the equipment such as motor, driving, has a strong impact on maintenance and the service life of equipment;(3) Dust Dispersion is in workshop, and workshop visibility reduces, and affects the operation of workman;(4) Dust Dispersion and flies away to outdoor in workshop, with outdoor environment in pollution workshop;(5) it is deposited in workshop and outdoor dust, does not the most reclaim, cause the biggest wasting of resources.The dust pollution harm produced during tippler stirring and the wasting of resources are the most serious, it is necessary to administer it.
Make a general survey of national each enterprise car dumper equipment, have and much there is no dust removal installation, even if there being dust removal installation, substantially use is all wet sprinkling dedusting method, and there is the most many deficiencies in wet sprinkling dedusting: (1) spray is limited in scope, water curtain is not covered with all of airborne dust space, and major part airborne dust space is not covered by water curtain, and dust removing effects is excessively poor;(2) wet dedusting needs substantial amounts of water for industrial use, for China that water resource is not enough, the particularly area of serious water shortage, it is easy to restricted by insufficient water.(3) if temperature is too low in the winter time, water is easy to build-up ice, and makes material etc. harden;4. secondary pollution is easily caused.
General car dumper equipment uses that enclosed hood is airtight carries out dry method ventilation and dust removal, only can be by tippler surrounding enclosing, top is unlimited, purpose is to facilitate travelling crane inspection, and it is also unlimited that railway carriage passes in and out position, two, purpose is to facilitate compartment to pass in and out, and additionally convulsion point is to be distributed across on half-sealed cover than more uniform.
Utility model content
The purpose of this utility model is to provide a kind of tippler dust arrester, with the problem solving to propose in above-mentioned background technology.
For achieving the above object, the following technical scheme of this utility model offer:
nullA kind of tippler dust arrester,Including feed bin、Tippler、Enclosed hood、Dust shield、Mobile cover、Dedusting arm、Dedusting supervisor and device of electric sliding door,Described feed bin is arranged on the lower section of tippler,Described enclosed hood is set in the periphery of tippler,Enclosed hood is arranged over mobile cover,Mobile cover is slidably connected with enclosed hood,Described enclosed hood two ends railway carriage is imported and exported position and is respectively provided with two fan device of electric sliding doors,The driving motor of device of electric sliding door electrically connects with PLC,Ten convulsion points it are provided with on described enclosed hood,Wherein have six convulsion points to be arranged in above feed bin and below tippler between,And it is arranged on the opposite direction position that tippler is tumbled,Four additional convulsion point is arranged in both sides above enclosed hood,Turnover side and each two of side of revolution,It is equipped with a dust shield on each convulsion point,Described dust shield is connected to dedusting by dedusting arm and is responsible for.
As further program of the utility model: the top of described enclosed hood is provided with moving track, mobile cover down either side is provided with two drivewheels and two driven pulleys, each drivewheel is respectively adopted a driving motor and drives, and drives motor to electrically connect with PLC.
As this utility model further scheme: the driving motor of described drivewheel is frequency conversion motor.
As this utility model further scheme: the driving motor of described device of electric sliding door uses frequency conversion motor.
As this utility model further scheme: described device of electric sliding door uses rubber and hairbrush to seal.
Compared with prior art; the beneficial effects of the utility model are: this utility model is applied to metallurgy industry dedusting environment friendly environmental improvement, use dry method dust, by dust Control in a less confined space; the purpose of dedusting is reached by less energy consumption; this utility model, when unloading car dumper, can trap ash-laden gas, simple in construction to greatest extent; stable; safeguarding simple, improve working environment greatly, environmental requirement is up to standard.
Accompanying drawing explanation
Fig. 1 is the structural representation of tippler dust arrester;
Fig. 2 is the side view of tippler dust arrester.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is clearly and completely described, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole embodiments.Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of this utility model protection.
nullRefer to Fig. 1~2,In this utility model embodiment,A kind of tippler dust arrester,Including feed bin 2、Tippler 3、Enclosed hood 4、Dust shield 5、Mobile cover 6、Dedusting arm 7、Dedusting supervisor 8、Device of electric sliding door 9 and moving track 10,Described feed bin 2 is arranged on the lower section of tippler 3,Described enclosed hood 4 is set in the periphery of tippler 3,Enclosed hood 4 is arranged over mobile cover 6,Mobile cover 6 is slidably connected with enclosed hood 4,The top of described enclosed hood 4 is provided with moving track 10,Mobile cover 6 down either side is provided with two drivewheels and two driven pulleys,Each drivewheel is respectively adopted a motor and drives,Described motor is frequency conversion motor,And motor electrically connects with PLC,Described enclosed hood 4 two ends railway carriage is imported and exported position and is respectively provided with two fan device of electric sliding doors 9,Device of electric sliding door 9 runs chain control with equipment,The driving motor of device of electric sliding door 9 is also adopted by frequency conversion motor,The driving motor of device of electric sliding door 9 electrically connects with PLC,Device of electric sliding door 9 uses rubber and hairbrush to seal,10 convulsion points it are provided with on described enclosed hood 4,Wherein have 6 convulsion points to be arranged in above feed bin 2 and below tippler 3 between,And it is arranged on the opposite direction position that tippler 3 is tumbled,Other 4 convulsion points are arranged in both sides above enclosed hood 4,Turnover side and each two of side of revolution,It is equipped with a dust shield 5 on each convulsion point,Described dust shield 5 is connected to dedusting supervisor 8 by dedusting arm 7.
nullThe enclosed hood 4 arranged is by the whole enclosing of surrounding and top of tippler 3,Make system convulsion amount reduce as far as possible,This dust arrester is to have done the biggest improvement on the basis of common enclosed hood,Not only by whole for tippler surrounding enclosings,And it is airtight that top and position, turnover two, compartment are all carried out enclosing,Enclosed hood 4 is rationally provided with convulsion point,It is truly realized that to take out wild wind few,System convulsion amount is little,And facilitate travelling crane inspection and railway carriage turnover,Utilize travelling crane inspection car dumper equipment for convenience,Enclosed hood 4 top arranges mobile cover 6,Mobile cover 6 is above tippler 300mm and between driving,Do not affect tippler upset and driving runs,Enclosed hood 4 top cover body is provided with moving track 10,Mobile cover 6 down either side is provided with two drivewheels and two driven pulleys,Each drivewheel uses a motor to drive,When tippler 3 needs to utilize travelling crane inspection,Under the driving of two motors,Mobile cover 6 is removed and is gone to side parallel and do not affect the position of maintenance,Then travelling crane inspection is started with;After tippler 3 utilizes travelling crane inspection, mobile cover 6 under the driving of motor again walking return to original dedusting work time position, the driving motor of mobile cover 6 running gear configuration is frequency conversion motor, purpose is to make overhead guard start try one's best the when that startup being walked and stopped even running, avoid producing big vibrations and shock, guarantee service life of equipment and production safety, the mobile cover 6 mobile employing travel switch that puts in place of the mobile pass of walking after position and maintenance that reaches of walking when needs utilize travelling crane inspection controls, can accurately control mobile overhead guard to reach position and pass and put in place, the mobile employing field control case manual operation of mobile cover 6 controls.
nullCompartment 1 passes in and out tippler 3 for convenience,Enclosed hood 4 two ends railway carriage is imported and exported position and is respectively provided with two fan device of electric sliding doors 9,Device of electric sliding door 9 runs chain control with equipment,Before the compartment 1 filling material is prepared to enter into unloading car dumper,Signal is passed to dust pelletizing system by car dumper system,Whether the clamshell doors at dust pelletizing system detection tippler enclosed hood 4 two is shown in a fully open operation,If device of electric sliding door 9 is in closedown or half-open position,Door can be opened to full-gear by dust pelletizing system PLC control centre,To guarantee that device of electric sliding door 9 is shown in a fully open operation trunk and just enters discharging in tippler,Compartment and device of electric sliding door is avoided to collide,After car dumper equipment control system receives the signal that dust pelletizing system confirmation device of electric sliding door 9 is shown in a fully open operation,The compartment 1 filling material is just allowed to initially enter in tippler 3,After compartment 1 enters tippler 3 location,Device of electric sliding door 9 is closed,Rotation is held tightly to 175 ° of states in compartment 1 by tippler 3,Material in compartment 1 is discharged in the feed bin immediately below tippler 3,After material is unsnatched,Tippler 3 revolution resets and is unclamped in compartment 1,After time delay a period of time, device of electric sliding door 9 is opened to full-gear,Come out of from tippler 3 expert again in empty wagons railway carriage or compartment 1,The purpose that after time delay a period of time, device of electric sliding door 9 is opened again is to drain only in order to tippler enclosed hood 4 is contained within before door is opened the gas of a large amount of dust,The air-flow formed when avoiding compartment 1 out takes the gas containing dust out of enclosed hood 4,The driving motor of device of electric sliding door 9 is also to use frequency conversion motor,Door has acceleration when opening and closing、At the uniform velocity、Slow down three runnings,Door is made to operate steadily,Avoid colliding between two fan doors,Device of electric sliding door 9 uses rubber and hairbrush to seal.
nullIn order to reach more preferable dust removing effects on the premise of effectively controlling convulsion amount,Not only will be by airtight for tippler 3,And convulsion point is arranged and is wanted rationally,This utility model whole tippler enclosed hood 4 is provided with 10 convulsion points altogether,Wherein have 6 convulsion points to be arranged in above feed bin 2 and below tippler 3 between,And be the opposite direction position tumbled at tippler 3,Because during tippler 3 stirring,Owing to Rotary Dumper Room side is concrete walls block,The dust air-flow produced can only run to other side,Such as during tippler 3 stirring to the left,Owing to there is wall block in left side,Air-flow containing dust is to flow to the right,These 6 dust sucting points are arranged in right direction convulsion,And the overwhelming majority that convulsion amount is whole tippler 3 dedusting convulsion amount of these 6 some distribution,Other 4 convulsion points are arranged in both sides above enclosed hood 4,Turnover side and each two of side of revolution,These 4 points mainly trap the dust carried when 6, lower section point convulsion is escaped with tippler revolution,The position of 10 points and to take out allocation of the amount of air reasonable,Dust removing effects can be effectively ensured.
In order to improve regulation and control efficiency, this utility model is provided with automatic controlling device and carries out chain control with car dumper equipment, car dumper equipment control system and tippler dust pelletizing system is made effectively to combine together, use automatic controlling device, directly operated by the data collected, programmable logic controller (PLC) (Programmable Logic Controller, PLC) there is the functions such as switching value process, analog quantity process and motor control, replace traditional relay to have controlled since device, be widely used at automation field, PLC with storage perform logical operations, sequential control, regularly, the instruction of the operation such as counting and computing;And inputted and output function by numeral, control all kinds of machinery or production process.This utility model uses PLC to realize automatic controlling device, the control program of user's establishment expresses the temperature control requirement of dust removal process, and be stored in advance in the user program memory of PLC, perform one by one by the content of storage program during operation, to be automatically performed the operation of temperature control requirement.
Dusty gas enters cleaner unit and is filtered, clean gas enters air through air exhauster and chimney, and the dust collected by sack cleaner exports through dust unloadnig apparatus and cinder conveyer, can use as raw materials recovery, there is the biggest economic benefit and social benefit, highly promote.
During concrete application implementation, automatic controlling device controls the operation of each equipment of dust pelletizing system according to the program that inside is finished, it is also possible to programming arranges other functions, such as, go wrong and can report to the police, and can process according to program.Owing to the concrete programming of PLC and the automatic operation etc. of setting and the dust-removing control of sack cleaner, the startup of blower fan and stopping, ash-transmission system are the grasped knowledge of those skilled in the art, the emphasis of automatic control system of the present utility model and the chain control of car dumper equipment control system is mainly the chain control of device of electric sliding door and car dumper equipment, the most require to have done detailed description by operation, the most no longer do too much description.
This utility model is applied to metallurgy industry dedusting environment friendly environmental improvement; use dry method dust; by dust Control in a less confined space, reaching the purpose of dedusting by less energy consumption, this utility model is when unloading car dumper; ash-laden gas can be trapped to greatest extent; simple in construction, stable, safeguard simple; improving working environment greatly, environmental requirement is up to standard.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, and in the case of without departing substantially from spirit or essential attributes of the present utility model, it is possible to realize this utility model in other specific forms.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, scope of the present utility model is limited by claims rather than described above, it is intended that all changes fallen in the implication of equivalency and scope of claim included in this utility model.Should not be considered as limiting involved claim by any reference in claim.
In addition, it is to be understood that, although this specification is been described by according to embodiment, but the most each embodiment only comprises an independent technical scheme, this narrating mode of description is only for clarity sake, description should can also be formed, through appropriately combined, other embodiments that it will be appreciated by those skilled in the art that as an entirety, the technical scheme in each embodiment by those skilled in the art.

Claims (5)

1. a tippler dust arrester, including feed bin (2), tippler (3), enclosed hood (4), Dust shield (5), mobile cover (6), dedusting arm (7), dedusting supervisor (8) and device of electric sliding door (9), It is characterized in that, described feed bin (2) is arranged on the lower section of tippler (3), and described enclosed hood (4) is sheathed In the periphery of tippler (3), enclosed hood (4) is arranged over mobile cover (6), and mobile cover (6) is with close Closing cover (4) to be slidably connected, described enclosed hood (4) two ends railway carriage is imported and exported position and is respectively provided with two fan electricity Dynamic translation door (9), the driving motor of device of electric sliding door (9) electrically connects with PLC, described airtight It is provided with ten convulsion points on cover (4), wherein has six convulsion points to be arranged in feed bin (2) top and tippler (3) between lower section, and being arranged on the opposite direction position that tippler (3) is tumbled, four additional convulsion point is arranged In both sides, enclosed hood (4) top, turnover side and each two of side of revolution, each convulsion point is equipped with a suction Dust hood (5), described dust shield (5) is connected to dedusting supervisor (8) by dedusting arm (7).
Tippler dust arrester the most according to claim 1, it is characterised in that described enclosed hood (4) Top be provided with moving track (10), mobile cover (6) down either side be provided with two drivewheels and two from Driving wheel, each drivewheel is respectively adopted a driving motor and drives, and drives motor to be electrically connected with PLC Connect.
Tippler dust arrester the most according to claim 2, it is characterised in that driving of described drivewheel Galvanic electricity machine is frequency conversion motor.
Tippler dust arrester the most according to claim 1, it is characterised in that described device of electric sliding door (9) driving motor uses frequency conversion motor.
Tippler dust arrester the most according to claim 1, it is characterised in that described device of electric sliding door (9) rubber and hairbrush is used to seal.
CN201620044628.6U 2016-01-15 2016-01-15 Tipper dust collector Active CN205526794U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620044628.6U CN205526794U (en) 2016-01-15 2016-01-15 Tipper dust collector

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Application Number Priority Date Filing Date Title
CN201620044628.6U CN205526794U (en) 2016-01-15 2016-01-15 Tipper dust collector

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105502025A (en) * 2016-01-15 2016-04-20 武汉华柏环保科技有限公司 Wagon tippler dust removing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105502025A (en) * 2016-01-15 2016-04-20 武汉华柏环保科技有限公司 Wagon tippler dust removing device

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