CN205526474U - A roller type nail feeding mechanism - Google Patents
A roller type nail feeding mechanism Download PDFInfo
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- CN205526474U CN205526474U CN201620116615.5U CN201620116615U CN205526474U CN 205526474 U CN205526474 U CN 205526474U CN 201620116615 U CN201620116615 U CN 201620116615U CN 205526474 U CN205526474 U CN 205526474U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 41
- 238000012216 screening Methods 0.000 claims abstract description 43
- 230000005540 biological transmission Effects 0.000 claims abstract description 37
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 28
- 239000000843 powder Substances 0.000 abstract description 2
- 238000007790 scraping Methods 0.000 abstract 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
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- 238000012163 sequencing technique Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 238000005096 rolling process Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
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- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及机械结构领域,特别涉及一种滚筒式送钉机构,用于上料、筛选、排序和输送螺钉。 The utility model relates to the field of mechanical structures, in particular to a roller-type nail feeding mechanism, which is used for feeding, screening, sorting and feeding screws.
背景技术 Background technique
螺钉是装配机器领域不可缺少的基本元件,它应用非常广泛,小到微电子元件,大到重型机械设备,都要用到不同种类、不同型号的螺钉来紧固零件。我国的装配行业,采用螺钉锁紧装配一直都是一个自动程度比较低的环节,因为目前行业内一般采用振动盘或其它机构进行螺钉的筛选、排序,在供给料道传送过程中,很容易产生卡料现象,使供给螺钉不能非常顺畅。 Screws are an indispensable basic component in the field of assembly machines. They are widely used, ranging from small microelectronic components to heavy machinery and equipment. Different types and types of screws are used to fasten parts. In my country's assembly industry, the use of screw locking assembly has always been a link with a relatively low degree of automation, because currently the industry generally uses vibrating plates or other mechanisms to screen and sort screws, and it is easy to generate The phenomenon of material jam prevents the supply screw from being very smooth.
目前现有的滚筒式送钉机构的滚筒为水平放置,滚筒在转动时滚筒的一端会和料斗产生摩擦,因其两个之间有一定的间隙才能保持滚筒顺畅转动,但滚筒内的碎料、料屑、料渣会进入此间隙,长时间摩擦会造成滚筒和料斗的磨损损坏,最终造成故障。 At present, the drum of the existing drum-type nail feeding mechanism is placed horizontally. When the drum rotates, one end of the drum will rub against the hopper, because there is a certain gap between the two to keep the drum rotating smoothly, but the debris in the drum , material chips, and material slag will enter this gap, and long-term friction will cause wear and damage to the drum and hopper, and eventually cause failure.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种结构简单、上料、筛选、排序及输送螺钉顺畅的滚筒式送钉机构。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a roller-type nail feeding mechanism with simple structure, smooth feeding, screening, sorting and screw conveying.
本实用新型提供的一种滚筒式送钉机构,其技术方案为: A drum type nail feeding mechanism provided by the utility model has a technical proposal as follows:
一种滚筒式送钉机构,包括机壳、滚筒总成、料道总成 、马达传动机构和马达,所述马达安装在所述机壳上并通过所述马达传动机构驱动所述滚筒总成上的滚筒转动,所述机壳上还设置有把螺钉导回所述滚筒总成的回流料槽,所述滚筒总成内设置有多个刮片,刮片把螺钉舀起来并撒向筛选料道,所述筛选料道把不符合状态的螺钉筛选,经回流料槽掉回滚筒内。 A drum-type nail feeding mechanism, comprising a casing, a roller assembly, a feeder assembly, a motor transmission mechanism and a motor, the motor is installed on the casing and drives the roller assembly through the motor transmission mechanism The drum on the top rotates, and the casing is also provided with a return trough that guides the screws back to the drum assembly. There are multiple scrapers in the drum assembly, and the scrapers scoop up the screws and scatter them to the screen. The material channel, the screening material channel screens the screws that do not meet the state, and falls back into the drum through the return trough.
优选地,所述筛选料道的结构是扭转型料道结构或是S型料道结构。 Preferably, the structure of the screening channel is a twisted channel structure or an S-shaped channel structure.
优选地,所述料道总成包括筛选料道和振动器,所述振动器设置在所述机壳上,所述筛选料道设置在所述振动器上,所述筛选料道的一端伸入所述滚筒总成内,另一端连接分配螺钉的装置。 Preferably, the channel assembly includes a screening channel and a vibrator, the vibrator is arranged on the casing, the screening channel is arranged on the vibrator, and one end of the screening channel extends into the drum assembly, and the other end is connected to the distributing screw device.
优选地,所述滚筒总成包括滚筒传动轴、滚筒支架和放置在所述滚筒传动轴上的滚筒,所述滚筒支架设置在所述机壳上,所述滚筒传动轴设置在所述滚筒支架上;所述马达安装在所述机壳上并通过所述马达传动机构带动所述滚筒传动轴转动,所述滚筒传动轴与所述滚筒之间用同步带或链条传动。 Preferably, the roller assembly includes a roller transmission shaft, a roller support and a roller placed on the roller transmission shaft, the roller support is arranged on the casing, and the roller transmission shaft is arranged on the roller support Above; the motor is installed on the casing and drives the drum transmission shaft to rotate through the motor transmission mechanism, and the drum transmission shaft and the drum are driven by a synchronous belt or a chain.
优选地,所述回流料槽设置在机壳上,且所述回流料槽与所述滚筒之间具有一定的间隙。 Preferably, the return trough is arranged on the casing, and there is a certain gap between the return chute and the drum.
优选地,放置在所述滚筒传动轴上的所述滚筒相对于水平面具有倾斜角度,且滚筒能够单独取出。 Preferably, the drum placed on the drum transmission shaft has an inclined angle relative to the horizontal plane, and the drum can be taken out separately.
优选地,滚筒内设置有多个刮片。 Preferably, a plurality of scrapers are arranged in the drum.
本实用新型的实施包括以下技术效果: The implementation of the utility model includes the following technical effects:
本实用新型提供的滚筒式送钉机构结构简单、上料、筛选、排序及送料顺畅。滚筒转动的时候,滚筒内的刮片在滚筒滚动的过程中把螺钉舀起并撒向筛选料道,筛选料道把不符合状态的螺钉筛选掉回滚筒内回流料槽用于把从筛选料道上筛掉下来的螺钉导回滚筒,回流料槽和滚筒有一定的间隙,不会直接摩擦,倒入滚筒的螺钉内即使有碎料或粉末等都在滚筒内,不会流出到传动部件上,避免了因此造成的故障。 The roller type nail feeding mechanism provided by the utility model has the advantages of simple structure, smooth feeding, screening, sorting and feeding. When the drum rotates, the scraper in the drum scoops up the screws and spreads them to the screening material channel during the rolling process of the drum, and the screening material channel screens out the screws that do not meet the state and returns them to the return trough in the drum to remove the screened materials. The screws that fall from the sieve on the road are guided back to the drum. There is a certain gap between the return trough and the drum, and there will be no direct friction. , to avoid the resulting failure.
本实用新型的送钉机构不仅可以输送螺钉、铆钉、空心钉等类似形状的金属或非金属钉子,应用领域广泛。 The nail feeding mechanism of the utility model can not only transport metal or non-metal nails of similar shapes such as screws, rivets, hollow nails, etc., and has a wide range of applications.
附图说明 Description of drawings
图1为本实用新型实施例的一种带有直线料道的滚筒式送钉机构立体结构示意图。 Fig. 1 is a three-dimensional structural schematic diagram of a drum-type nail feeding mechanism with a linear material path according to an embodiment of the utility model.
图2a为本实用新型实施例的一种带有扭转型料道结构的滚筒式送钉机构滚筒打开时的结构示意图。 Fig. 2a is a structural schematic diagram of a drum-type nail feeding mechanism with a twisted material channel structure when the drum is opened according to an embodiment of the utility model.
图2b为本实用新型实施例的一种带有扭转型料道结构的滚筒式送钉机构的局部结构示意图。 Fig. 2b is a schematic diagram of a partial structure of a drum-type nail feeding mechanism with a twisted forehearth structure according to an embodiment of the present invention.
图3a为本实用新型实施例的一种带有S型料道结构的滚筒式送钉机构的结构示意图。 Fig. 3a is a structural schematic diagram of a drum-type nail feeding mechanism with an S-shaped material channel structure according to an embodiment of the present invention.
图3b为本实用新型实施例的一种带有S型料道结构的滚筒式送钉机构的局部结构示意图。 Fig. 3b is a schematic diagram of a partial structure of a drum-type nail feeding mechanism with an S-shaped material channel structure according to an embodiment of the present invention.
图4a为本实用新型实施例的一种滚筒式送钉机构的滚筒结构示意图。 Fig. 4a is a schematic diagram of a drum structure of a drum-type nail feeding mechanism according to an embodiment of the present invention.
图4b为本实用新型实施例的一种滚筒式送钉机构的滚筒内部结构示意图。 Fig. 4b is a schematic diagram of the internal structure of the drum of a drum-type nail feeding mechanism according to an embodiment of the present invention.
图5为本实用新型实施例的一种滚筒式送钉机构拆除滚筒后的侧面结构示意图。 Fig. 5 is a schematic diagram of the side structure of a drum-type nail feeding mechanism according to an embodiment of the present invention after the drum is removed.
图6为本实用新型实施例的一种滚筒式送钉机构拆除滚筒后的立体结构示意图。 Fig. 6 is a three-dimensional structural schematic diagram of a drum-type nail feeding mechanism according to an embodiment of the present invention after the drum is removed.
1、机壳;2、滚筒总成;20、滚筒传动轴;21、滚筒支架;22、滚筒;23、滚筒传动装置;24、传动轮;25、马达; 27、张紧装置;28、刮片;32、万向节; 4、料道总成;40、筛选料道;41、分配器;42、振动器; 43、倾斜挡片; 5、满料感应器;6、回流料槽。 1. Shell; 2. Drum assembly; 20. Drum transmission shaft; 21. Drum bracket; 22. Drum; 23. Drum transmission device; 24. Transmission wheel; 25. Motor; 27. Tensioning device; 28. Scraper 32. Universal joint; 4. Material channel assembly; 40. Screening material channel; 41. Distributor; 42. Vibrator; 43. Inclined block;
具体实施方式 detailed description
下面将结合实施例以及附图对本实用新型加以详细说明,需要指出的是,所描述的实施例仅旨在便于对本实用新型的理解,而对其不起任何限定作用。 The utility model will be described in detail below in conjunction with the embodiments and accompanying drawings. It should be noted that the described embodiments are only intended to facilitate the understanding of the utility model, and have no limiting effect on it.
参见图1至图6,本实施例提供的一种滚筒式送钉机构,包括机壳1、滚筒总成2、料道总成4、马达传动机构和马达25;滚筒总成设置在机壳上;马达安装在机壳上并通过马达传动机构驱动滚筒总成上料,机壳上还设置有把螺钉导回滚筒总成的回流料槽,滚筒总成内设置有多个刮片28,刮片28把螺钉舀起来并撒向筛选料道,筛选料道把不符合状态的螺钉筛选,经回流料槽掉回滚筒内。滚筒总成2包括滚筒22、滚筒传动轴20和滚筒支架21,滚筒支架21通过固定底板安装在机壳1上,滚筒传动轴20安装在滚筒支架21上,滚筒传动轴20通过万向节32与马达传动连接。作为优选,滚筒传动轴20上设置有可带动滚筒22滚动的滚筒传动装置23,滚筒传动装置23是胶轮;滚筒22放置在胶轮上。马达传动部分通过固定板安装在机壳上,马达通过传动装置和万向节32带动设置在胶轮上的滚筒22转动;滚筒支架21包括多个传动轮24、同步带或链条和张紧装置27,同步带或链条绕过多个传动轮24和张紧装置27,马达25可以通过齿轮和万向节带动滚筒传动轴20转动,从而带动与传动轮24连接的同步带或链条也转动,最后使放置在滚筒传动轴20上的滚筒22转动。优选地,滚筒22内的刮片28在滚筒滚动的过程中把螺钉舀起并撒向筛选料道40,部分螺钉会以悬挂状态进入到筛选料道40内,本实施例的筛选料道的结构可以是直线料道结构(参见图1所示)、扭转型料道结构(参见图2a和图2b所示)或是S型料道结构(参见图3a和图3b所示)。筛选料道40通过振动器42的振动,把螺钉向前运送;最后进入螺钉分配器41。本实施例中,滚筒22的一个端面是圆环面,滚筒22内壁设置有螺钉出料口,本实施例中放置在滚筒传动轴20上的滚筒22相对于水平面具有倾斜角度,倾斜角度可以是10度至30度,优选15度,如此设置更利于螺钉的传送。 Referring to Fig. 1 to Fig. 6, a roller type nail feeding mechanism provided in this embodiment includes a casing 1, a roller assembly 2, a material channel assembly 4, a motor transmission mechanism and a motor 25; the roller assembly is arranged on the casing The motor is installed on the casing and drives the drum assembly to feed materials through the motor transmission mechanism. The casing is also provided with a return trough for guiding the screws back to the drum assembly. There are multiple scrapers 28 inside the drum assembly. The scraper 28 scoops up the screws and spreads them to the screening channel, and the screening channel screens the screws that do not conform to the state, and falls back in the drum through the return chute. The drum assembly 2 includes a drum 22, a drum transmission shaft 20 and a drum bracket 21. The drum bracket 21 is installed on the casing 1 through a fixed bottom plate, the drum transmission shaft 20 is installed on the drum bracket 21, and the drum transmission shaft 20 passes through a universal joint 32 Connect with motor drive. Preferably, the drum transmission shaft 20 is provided with a drum transmission device 23 that can drive the drum 22 to roll, and the drum transmission device 23 is a rubber wheel; the drum 22 is placed on the rubber wheel. The motor transmission part is installed on the casing through the fixed plate, and the motor drives the roller 22 arranged on the rubber wheel to rotate through the transmission device and the universal joint 32; the roller support 21 includes a plurality of transmission wheels 24, a synchronous belt or a chain and a tensioning device 27. The synchronous belt or chain bypasses a plurality of transmission wheels 24 and the tensioning device 27, and the motor 25 can drive the drum transmission shaft 20 to rotate through gears and universal joints, thereby driving the synchronous belt or chain connected to the transmission wheel 24 to also rotate. Finally, the drum 22 placed on the drum transmission shaft 20 is rotated. Preferably, the scraper 28 in the drum 22 scoops up the screws and spreads them to the screening channel 40 during the rolling process of the drum, and some screws will enter the screening channel 40 in a suspended state. The screening channel of this embodiment The structure can be straight forehearth structure (see Figure 1), twisted forehearth structure (see Figure 2a and Figure 2b) or S-shaped forehearth structure (see Figure 3a and Figure 3b). The screening material channel 40 conveys the screw forward through the vibration of the vibrator 42; finally enters the screw distributor 41. In this embodiment, one end face of the drum 22 is a torus, and the inner wall of the drum 22 is provided with a screw outlet. In this embodiment, the drum 22 placed on the drum drive shaft 20 has an inclination angle relative to the horizontal plane, and the inclination angle can be 10 degrees to 30 degrees, preferably 15 degrees, such setting is more conducive to the transmission of screws.
参见图1至图3,料道总成4包括筛选料道40、分配器41和振动器42,振动器42设置在机壳1上,筛选料道40设置在振动器42上,筛选料道40的一端连接分配器41,另一端穿过滚筒22的出料口,伸入滚筒22内。筛选料道40的滚筒端设置有两片倾斜挡片43;滚筒22通过滚动把滚筒内的螺钉洒落在筛选料道40的倾斜挡片43上,因为振动器42的振动,部分螺钉按顺序码齐在筛选料道40上,码齐的螺钉在筛选料道40上被排列并送入分配器41,分配器41完成后续的螺钉分配工作。 1 to 3, the feedway assembly 4 includes a screening feedway 40, a distributor 41 and a vibrator 42, the vibrator 42 is arranged on the casing 1, the screening feedway 40 is arranged on the vibrator 42, and the screening feedway One end of 40 is connected to the distributor 41, and the other end passes through the discharge opening of the drum 22 and extends into the drum 22. The drum end of the screening channel 40 is provided with two inclined baffles 43; the drum 22 sprinkles the screws in the drum on the inclined baffles 43 of the screening channel 40 by rolling, and because of the vibration of the vibrator 42, some screws are coded in sequence. Aligned on the screening channel 40, the aligned screws are arranged on the screening channel 40 and sent into the distributor 41, and the distributor 41 completes the follow-up screw distribution work.
参见图1,筛选料道40上可以设置有满料感应器5,满料感应器5可以是接近感应器或者红外检测感应器。本实施例优选接近感应器,可直接安装在筛选轨道上或者压料板上。满料感应器5用于检测料道上的螺钉是否排满,当螺钉排满料道时,可以控制滚筒停止滚动,完成智能化控制送料。 Referring to FIG. 1 , a full material sensor 5 can be arranged on the screening channel 40 , and the full material sensor 5 can be a proximity sensor or an infrared detection sensor. This embodiment is preferably a proximity sensor, which can be directly installed on the screening track or the pressing plate. The full material sensor 5 is used to detect whether the screws on the feedway are full. When the screws are full of the feedway, the drum can be controlled to stop rolling, and the intelligent control of feeding is completed.
参见图2,本实施例的滚筒式送钉机构设置有配合滚筒开口的回流料槽6,且回流料槽与滚筒之间具有一定的间隙。回流料槽可以设置在机壳上,本实施例的回流料槽6是一弧形板,用于把从料道上刷下来的螺钉导回滚筒。 Referring to FIG. 2 , the drum-type nail feeding mechanism of this embodiment is provided with a return chute 6 matching the opening of the drum, and there is a certain gap between the return chute and the drum. The reflux chute can be arranged on the casing, and the reflux chute 6 of the present embodiment is an arc-shaped plate, which is used to guide the screws brushed off from the chute back to the drum.
本实用新型的工作原理如下: The working principle of the utility model is as follows:
把螺钉倒入滚筒内,滚筒内的刮片28在滚筒滚动的过程中把螺钉舀起并撒向筛选料道40,部分螺钉会进入到筛选料道40内,筛选料道40通过振动器42的振动,把螺钉向前运送。把符合状态的螺钉在筛选料道40内被继续向前运送,最后进入分配器41。本实用新型还设置有满料感应器5,用于检测料道上的螺钉是否排满,可以智能控制送料。 Pour the screws into the drum, the scraper 28 in the drum scoops up the screws and spreads them to the screening channel 40 during the rolling process of the drum, some of the screws will enter the screening channel 40, and the screening channel 40 passes through the vibrator 42 Vibration transports the screw forward. The screws that conform to the state are continued to be transported forward in the screening channel 40, and finally enter the distributor 41. The utility model is also provided with a full material sensor 5, which is used to detect whether the screws on the material channel are full, and can intelligently control the feeding.
本实用新型的送螺钉机对于螺钉的筛选、排序、分配和输送的顺畅程度高,均优越于传统的方式,滚筒式螺钉输送装置,结构简单,维护简易,滚筒的取出和放入非常方便,添加螺钉和更换螺钉非常容易,螺钉内有碎料和粉末等都不会造成机器故障,且整个机器尺寸小,运行稳定性强,配合生产线时布置容易。 The screw feeding machine of the utility model has a high degree of smoothness in the screening, sorting, distribution and transportation of screws, which is superior to the traditional method. The roller screw conveying device has simple structure, easy maintenance, and it is very convenient to take out and put in the roller. It is very easy to add screws and replace screws, and the debris and powder in the screws will not cause machine failure, and the whole machine is small in size, strong in operation stability, and easy to arrange when it is matched with the production line.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
Claims (7)
Priority Applications (1)
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107215679A (en) * | 2017-06-29 | 2017-09-29 | 东莞三润田智能科技股份有限公司 | Drum-type rivet loader |
CN107499867A (en) * | 2017-08-01 | 2017-12-22 | 广东金弘达自动化科技股份有限公司 | One kind one goes out two screw loaders |
CN108891905A (en) * | 2018-08-08 | 2018-11-27 | 深圳市智坤机械设备有限公司 | Capacitor case automatic discharging device |
CN110775584A (en) * | 2019-11-06 | 2020-02-11 | 深圳市永轮智能设备科技有限公司 | Multistage distributed automatic feed mechanism |
CN110963246A (en) * | 2019-12-31 | 2020-04-07 | 东莞市精心自动化设备科技有限公司 | Many material of drum-type are said and are sent nail equipment |
CN111792295A (en) * | 2020-07-24 | 2020-10-20 | 杭州卓易特科技有限公司 | A rotary feeding roller machine |
CN114083251A (en) * | 2021-10-29 | 2022-02-25 | 桂林伟凯智能装备有限公司 | Clothes hook loading attachment and clothes hanger assembly machine |
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2016
- 2016-02-05 CN CN201620116615.5U patent/CN205526474U/en active Active
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107215679A (en) * | 2017-06-29 | 2017-09-29 | 东莞三润田智能科技股份有限公司 | Drum-type rivet loader |
CN107499867A (en) * | 2017-08-01 | 2017-12-22 | 广东金弘达自动化科技股份有限公司 | One kind one goes out two screw loaders |
CN108891905A (en) * | 2018-08-08 | 2018-11-27 | 深圳市智坤机械设备有限公司 | Capacitor case automatic discharging device |
CN110775584A (en) * | 2019-11-06 | 2020-02-11 | 深圳市永轮智能设备科技有限公司 | Multistage distributed automatic feed mechanism |
CN110963246A (en) * | 2019-12-31 | 2020-04-07 | 东莞市精心自动化设备科技有限公司 | Many material of drum-type are said and are sent nail equipment |
CN111792295A (en) * | 2020-07-24 | 2020-10-20 | 杭州卓易特科技有限公司 | A rotary feeding roller machine |
CN114083251A (en) * | 2021-10-29 | 2022-02-25 | 桂林伟凯智能装备有限公司 | Clothes hook loading attachment and clothes hanger assembly machine |
CN114083251B (en) * | 2021-10-29 | 2024-05-14 | 桂林伟凯智能装备有限公司 | Clothes hook loading attachment and clothes hanger assembly machine |
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