CN205520500U - Universal joint fork facing (operation) special fixture - Google Patents

Universal joint fork facing (operation) special fixture Download PDF

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Publication number
CN205520500U
CN205520500U CN201620072465.2U CN201620072465U CN205520500U CN 205520500 U CN205520500 U CN 205520500U CN 201620072465 U CN201620072465 U CN 201620072465U CN 205520500 U CN205520500 U CN 205520500U
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China
Prior art keywords
block
claw
joint fork
chuck body
universal
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CN201620072465.2U
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Chinese (zh)
Inventor
吕小华
徐功正
沈柏松
许凤华
孙凯尧
戴小红
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Hangzhou Zhengqiang Transmission Co ltd
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HANGZHOU ZHENGQIANG UNIVERSAL JOINT CO Ltd
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Priority to CN201620072465.2U priority Critical patent/CN205520500U/en
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Abstract

本实用新型公开了一种万向节叉端面加工专用夹具,包括卡盘体、活动卡爪及卡爪驱动机构,卡爪有两个且对称分布连接在卡盘本体上,卡爪与卡爪驱动机构相连接,其特征在于:卡盘体上还加设有卡块、限位盘、限位块,所述卡块连接于卡爪上表面,所述卡爪靠近卡盘体中心位置端连接有凸块,所述凸块外上端设有斜角,所述限位盘设于卡盘体中心位置,所述限位盘中心为圆形沉槽、沉槽内设有所述限位块,所述限位块将沉槽分割成两个对称的卡槽。本实用新型通过将在卡盘体上加设限位盘及限位块限制节叉X在轴上的自由度,又在卡爪上连接特定形状的卡块限制节叉在Y轴上的自由度,使节叉在旋转加工时同轴度更高,稳定性更好。

The utility model discloses a special fixture for processing the end face of a universal joint yoke, which comprises a chuck body, a movable claw and a claw driving mechanism. There are two claws which are symmetrically distributed and connected to the chuck body. The driving mechanism is connected, and it is characterized in that: the chuck body is also provided with a block, a limit plate, and a limit block. The block is connected to the upper surface of the claw, and the claw is close to the center of the chuck body. Connected with a bump, the outer upper end of the bump is provided with a bevel, the limit plate is set at the center of the chuck body, the center of the limit plate is a circular sink, and the limit is set in the sink block, and the limit block divides the sinker into two symmetrical slots. The utility model restricts the degree of freedom of the joint fork X on the axis by adding a limit plate and a limit block on the chuck body, and connects a clamp block of a specific shape on the claw to limit the freedom of the joint fork on the Y axis High degree, so that the fork has higher coaxiality and better stability during rotary processing.

Description

一种万向节叉端面加工专用夹具A special fixture for processing the end face of the universal joint yoke

【技术领域】【Technical field】

本实用新型涉及机械加工的技术领域,特别是一种万向节叉端面加工专用夹具的技术领域。The utility model relates to the technical field of mechanical processing, in particular to the technical field of a special fixture for processing the end face of a universal joint yoke.

【背景技术】【Background technique】

十字轴式刚性万向节由万向节叉、十字轴、滚针轴承、油封、套简、轴承盖等件组成。工作原理为:转动叉中之一则经过十字轴带动另一个叉转动,同时又可以绕十字轴中心在任意方向摆动。转动过程中滚针轴承中的滚针可自转,以便减轻摩擦。与输入动力连接的轴称输入轴(又称主动轴),经万向节输出的轴称输出轴(又称从动轴)。在输入、输出轴之间有夹角的条件下工作,两轴的角速度不等,并因此会导致输出轴及与之相连的传动部件产生扭转振动和影响这些部件的寿命。因其工作时是旋转的,所以只有各零件的对称度好才能保证万向节的静平衡和动平衡。然而,万向节的端面加工目前普遍采用车、铣加工,需要将十字轴万向节叉卡装在专用的夹具上旋转加工,但由于节叉毛胚的非圆性以及多平面使得现有的夹具不能保证节叉圆端面轴线与旋转轴一致,对于端面倒角加工误差往往会很大。Cross shaft rigid universal joint is composed of universal joint fork, cross shaft, needle roller bearing, oil seal, bushing, bearing cover and other parts. The working principle is: one of the rotating forks drives the other fork to rotate through the cross shaft, and can swing in any direction around the center of the cross shaft at the same time. The needle rollers in needle roller bearings rotate on their own during rotation to reduce friction. The shaft connected to the input power is called the input shaft (also known as the driving shaft), and the shaft output through the universal joint is called the output shaft (also called the driven shaft). Working under the condition of an included angle between the input and output shafts, the angular velocity of the two shafts is not equal, which will cause torsional vibration of the output shaft and the transmission parts connected to it and affect the life of these parts. Because it rotates when it works, only the symmetry of each part can ensure the static balance and dynamic balance of the universal joint. However, the end face processing of universal joints is currently generally processed by turning and milling. The fixed fixture cannot guarantee that the axis of the end face of the yoke circle is consistent with the axis of rotation, and the processing error for end face chamfering is often large.

【实用新型内容】【Content of utility model】

本实用新型的目的就是解决现有技术中的问题,提出一种万向节叉端面加工专用夹具,能够使夹紧的节叉更加稳定并且同轴度更高。The purpose of the utility model is to solve the problems in the prior art, and propose a special fixture for processing the end surface of the universal joint yoke, which can make the clamped joint yoke more stable and have higher coaxiality.

为实现上述目的,本实用新型提出了一种万向节叉端面加工专用夹具,包括卡盘体、活动卡爪及卡爪驱动机构,卡爪有两个且对称分布连接在卡盘本体上,卡爪与卡爪驱动机构相连接,其特征在于:卡盘体上还加设有卡块、限位盘、限位块,所述卡块连接于卡爪上表面,所述卡爪靠近卡盘体中心位置端连接有凸块,所述凸块外上端设有斜角,所述限位盘设于卡盘体中心位置,所述限位盘中心为圆形沉槽、沉槽内设有所述限位块,所述限位块将沉槽分割成两个对称的卡槽。In order to achieve the above purpose, the utility model proposes a special fixture for processing the end face of the universal joint yoke, which includes a chuck body, a movable jaw and a jaw driving mechanism. There are two jaws that are symmetrically distributed and connected to the chuck body. The jaws are connected with the jaw driving mechanism, and it is characterized in that: the chuck body is also equipped with a clamping block, a limit plate, and a limit block, the clamping block is connected to the upper surface of the clamping jaw, and the clamping jaw is close to the clamping The central position end of the disc body is connected with a protruding block, the outer upper end of the protruding block is provided with a bevel, the limit plate is set at the center position of the chuck body, the center of the limit plate is a circular sinking groove, and the sinking groove is provided with a There is the limiting block, and the limiting block divides the sinker into two symmetrical slots.

作为优选,所述限位盘上设有六个均匀分布的通孔,所述卡盘体上与限位盘上通孔对应位置上设有螺纹孔,所述限位盘通过螺栓连接卡盘体。As a preference, six evenly distributed through holes are provided on the limiting disc, threaded holes are provided on the chuck body corresponding to the through holes on the limiting disc, and the limiting disc is connected to the chuck through bolts. body.

作为优选,所述卡爪上表面上设有细直齿牙,所述卡块下表面同样设有细直齿牙,所述卡块上设两个通孔,所述卡爪与卡块上通孔对应位置上设有螺纹孔,所述卡块通过螺栓连接卡爪。As a preference, the upper surface of the claw is provided with fine straight teeth, the lower surface of the block is also provided with fine straight teeth, two through holes are arranged on the block, and the claw and the upper surface of the block A threaded hole is provided at the corresponding position of the through hole, and the clamping block is connected with the clamping claw by a bolt.

作为优选,所述限位块厚度等于待加工节叉两内侧面的距离,所述限位盘上沉槽的直径大于待加工节叉的两外侧面的距离。Preferably, the thickness of the limiting block is equal to the distance between the two inner surfaces of the yoke to be processed, and the diameter of the sinking groove on the limiting plate is greater than the distance between the two outer surfaces of the yoke to be processed.

作为优选,所述卡块厚度大于待加工节叉的两外侧面的距离。Preferably, the thickness of the block is greater than the distance between the two outer surfaces of the fork to be processed.

作为优选,所述卡块斜角面未触及待加工节叉的任意部分,夹紧时所述凸块的端面压紧于待加工节叉侧板。Preferably, the beveled surface of the clamping block does not touch any part of the yoke to be processed, and the end surface of the protrusion is pressed against the side plate of the yoke to be processed during clamping.

作为优选,所述卡盘体圆周面上设有若干方形扳手孔,扳手孔内部连接有锥形齿轮,锥形齿轮与卡爪驱动机构连接。Preferably, a plurality of square wrench holes are provided on the circumferential surface of the chuck body, and a bevel gear is connected inside the wrench hole, and the bevel gear is connected with the claw driving mechanism.

作为优选,所述限位块与限位盘是一体结构,限位块高处限位盘上的卡槽5mm。As a preference, the limiting block and the limiting plate are of an integral structure, and the slot on the limiting plate at the height of the limiting block is 5mm.

本实用新型的有益效果:本实用新型通过将在卡盘体上加设限位盘及限位块限制节叉X在轴上的自由度,又在卡爪上连接特定形状的卡块限制节叉在Y轴上的自由度,使节叉在旋转加工时同轴度更高,稳定性更好。Beneficial effects of the utility model: the utility model limits the degree of freedom of the joint fork X on the axis by adding a limit plate and a limit block on the chuck body, and connects a specific shape of the clamping block on the jaw to limit the joint. The degree of freedom of the fork on the Y axis makes the fork have higher coaxiality and better stability during rotary processing.

本实用新型的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.

【附图说明】【Description of drawings】

图1是本实用新型一种万向节叉端面加工专用夹具的轴侧视图;Fig. 1 is an axial side view of a special fixture for processing the end face of a universal joint yoke of the present invention;

图2是本实用新型一种万向节叉端面加工专用夹具的俯视图;Fig. 2 is a top view of a special fixture for processing the end face of the universal joint yoke of the utility model;

图3是待加工节叉结构示意图。Fig. 3 is a schematic diagram of the structure of the fork to be processed.

图中:1-卡盘体、12-卡爪、2-卡块、22-凸块、221-斜角、3-限位盘、4-限位块、34-卡槽、4-待加工节叉。In the figure: 1-Chuck body, 12-Claw, 2-Clamp block, 22-Protrusion, 221-Bevel, 3-Limiting plate, 4-Limiting block, 34-Catch slot, 4-To be processed festival fork.

【具体实施方式】【detailed description】

参阅图1、图2和图3,本实用新型一种万向节叉端面加工专用夹具,包括卡盘体1、活动卡爪12及卡爪驱动机构,卡爪12有两个且对称分布连接在卡盘本体上,卡爪12与卡爪驱动机构相连接,其特征在于:卡盘体1上还加设有卡块2、限位盘3、限位块4,所述卡块2连接于卡爪12上表面,所述卡爪12靠近卡盘体1中心位置端连接有凸块22,所述凸块22外上端设有斜角221,所述限位盘3设于卡盘体1中心位置,所述限位盘3中心为圆形沉槽、沉槽内设有所述限位块4,所述限位块4将沉槽分割成两个对称的卡槽34。所述限位盘3上设有六个均匀分布的通孔,所述卡盘体1上与限位盘3上通孔对应位置上设有螺纹孔,所述限位盘3通过螺栓连接卡盘体1。所述卡爪12上表面上设有细直齿牙,所述卡块2下表面同样设有细直齿牙,所述卡块2上设两个通孔,所述卡爪12与卡块2上通孔对应位置上设有螺纹孔,所述卡块2通过螺栓连接卡爪12。所述限位块4厚度等于待加工节叉5两内侧面的距离,所述限位盘3上沉槽的直径大于待加工节叉5的两外侧面的距离。所述卡块2厚度大于待加工节叉5的两外侧面的距离。所述卡块2斜角221面未触及待加工节叉5的任意部分,夹紧时所述凸块22的端面压紧于待加工节叉5侧板。所述卡盘体1圆周面上设有若干方形扳手孔,扳手孔内部连接有锥形齿轮,锥形齿轮与卡爪12驱动机构连接。所述限位块4与限位盘3是一体结构,限位块4高处限位盘3上的卡槽345mm。Referring to Fig. 1, Fig. 2 and Fig. 3, the utility model is a special fixture for processing the end face of a universal joint yoke, which includes a chuck body 1, a movable jaw 12 and a jaw driving mechanism, and there are two jaws 12 which are symmetrically distributed and connected On the chuck body, the jaws 12 are connected with the jaw driving mechanism, and the feature is that: the chuck body 1 is also provided with a clamping block 2, a limit plate 3, and a limit block 4, and the clamping block 2 is connected On the upper surface of the jaw 12, the end of the jaw 12 close to the center of the chuck body 1 is connected with a protrusion 22, the outer upper end of the protrusion 22 is provided with a bevel 221, and the limit plate 3 is arranged on the chuck body 1 center position, the center of the limiting disk 3 is a circular sinking groove, and the limiting block 4 is arranged in the sinking groove, and the limiting block 4 divides the sinking groove into two symmetrical locking grooves 34 . The limiting disc 3 is provided with six evenly distributed through holes, and the chuck body 1 is provided with threaded holes corresponding to the through holes on the limiting disc 3, and the limiting disc 3 is connected to the chuck by bolts. Disk body 1. The upper surface of the claw 12 is provided with fine straight teeth, and the lower surface of the block 2 is also provided with fine straight teeth. Two through holes are set on the block 2. The claw 12 and the block A threaded hole is provided at the corresponding position of the upper through hole, and the clamping block 2 is connected to the claw 12 by bolts. The thickness of the limiting block 4 is equal to the distance between the two inner surfaces of the yoke 5 to be processed, and the diameter of the sinking groove on the limiting disk 3 is greater than the distance between the two outer surfaces of the yoke 5 to be processed. The thickness of the block 2 is greater than the distance between the two outer surfaces of the fork 5 to be processed. The bevel 221 of the clamping block 2 does not touch any part of the yoke 5 to be processed, and the end surface of the protrusion 22 is pressed against the side plate of the yoke 5 to be processed when clamping. A plurality of square wrench holes are arranged on the circumferential surface of the chuck body 1, and a bevel gear is connected inside the wrench hole, and the bevel gear is connected with the claw 12 driving mechanism. The limiting block 4 and the limiting disc 3 are of an integral structure, and the clamping groove on the limiting disc 3 at the height of the limiting block 4 is 345mm.

本实用新型工作过程:The working process of the utility model:

本实用新型一种万向节叉端面加工专用夹具在工作过程中,装卡时,将待加工节叉5的两侧耳分别插入限位盘3上的卡槽内,再利用方形扳手旋卡盘体1上的方形孔使卡爪12向内心移动并带动卡块2压紧待加工节叉5的侧耳。The utility model is a special fixture for processing the end surface of the universal joint yoke. During the working process, when installing the clamp, insert the ears on both sides of the joint yoke 5 to be processed into the slots on the limit plate 3, and then use a square wrench to rotate the chuck. The square hole on the body 1 makes the claw 12 move inwardly and drives the block 2 to press the side ear of the fork 5 to be processed.

本实用新型一种万向节叉端面加工专用夹具,通过将在卡盘体上加设限位盘及限位块限制节叉X在轴上的自由度,又在卡爪上连接特定形状的卡块限制节叉在Y轴上的自由度,使节叉在旋转加工时同轴度更高,稳定性更好。The utility model is a special fixture for processing the end face of a universal joint yoke, which limits the degree of freedom of the joint fork X on the axis by adding a limit plate and a limit block on the chuck body, and connects a special shape on the jaw. The block restricts the degree of freedom of the fork on the Y axis, so that the coaxiality of the fork is higher and the stability is better during rotary processing.

上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型简单变换后的方案均属于本实用新型的保护范围。The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any scheme after a simple transformation of the utility model belongs to the protection scope of the utility model.

Claims (8)

1. a universal-joint fork Special clamp for processing end surface, including chuck body (1), movable jaw (12) and claw Drive mechanism, claw (12) has two and symmetrical is connected in chuck body, claw (12) with Claw drive mechanism is connected, it is characterised in that: also it is equipped with fixture block (2), spacing on chuck body (1) Dish (3), limited block (4), described fixture block (2) is connected to claw (12) upper surface, described claw (12) Connecting near chuck body (1) center end has projection (22), described projection (22) outer upper end to be provided with Oblique angle (221), described position-arresting disk (3) is located at chuck body (1) center, described position-arresting disk (3) Center is for being provided with described limited block (4) in circular deep gouge, deep gouge, and deep gouge is split by described limited block (4) Become two symmetrical draw-in grooves (34).
2. a kind of universal-joint fork Special clamp for processing end surface as claimed in claim 1, it is characterised in that: described limit Position dish (3) is provided with six equally distributed through holes, on described chuck body (1) and on position-arresting disk (3) Through hole correspondence position is provided with screwed hole, and described position-arresting disk (3) is bolted chuck body (1).
3. a kind of universal-joint fork Special clamp for processing end surface as claimed in claim 1, it is characterised in that: described card Pawl (12) upper surface is provided with thin straight-tooth tooth, and described fixture block (2) lower surface is again provided with thin straight-tooth tooth, Two through holes are set, described claw (12) through hole correspondence position upper with fixture block (2) on described fixture block (2) Being provided with screwed hole, described fixture block (2) is bolted claw (12).
4. a kind of universal-joint fork Special clamp for processing end surface as claimed in claim 1, it is characterised in that: described limit Position block (4) thickness is equal to the distance of joint fork (5) two medial surface to be processed, and described position-arresting disk (3) is upper heavy The diameter of groove is more than the distance of two lateral surface of joint fork (5) to be processed.
5. a kind of universal-joint fork Special clamp for processing end surface as claimed in claim 1, it is characterised in that: described card Block (2) thickness is more than the distance of two lateral surface of joint fork (5) to be processed.
6. a kind of universal-joint fork Special clamp for processing end surface as claimed in claim 1, it is characterised in that: described card The arbitrary portion of joint fork (5) to be processed, described projection during clamping are not touched in block (2) oblique angle (221) face (22) end face is pressed in joint fork (5) side plate to be processed.
7. a kind of universal-joint fork Special clamp for processing end surface as claimed in claim 1, it is characterised in that: described card Disk body (1) periphery is provided with some square driving holes, and driving hole is internally connected with angular wheel, taper Gear is connected with claw (12) drive mechanism.
8. a kind of universal-joint fork Special clamp for processing end surface as claimed in claim 1, it is characterised in that: described limit Position block (4) and position-arresting disk (3) are integrative-structures, the card on limited block (4) eminence position-arresting disk (3) Groove (34) 5mm.
CN201620072465.2U 2016-01-25 2016-01-25 Universal joint fork facing (operation) special fixture Expired - Fee Related CN205520500U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105500048A (en) * 2016-01-25 2016-04-20 杭州正强万向节有限公司 Special fixture for universal joint fork end face machining
CN108942326A (en) * 2017-05-25 2018-12-07 元生智汇实业有限公司 Floating type clamping jig

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105500048A (en) * 2016-01-25 2016-04-20 杭州正强万向节有限公司 Special fixture for universal joint fork end face machining
CN108942326A (en) * 2017-05-25 2018-12-07 元生智汇实业有限公司 Floating type clamping jig

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Granted publication date: 20160831