CN205519080U - Control arm plastic frock - Google Patents

Control arm plastic frock Download PDF

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Publication number
CN205519080U
CN205519080U CN201521078971.4U CN201521078971U CN205519080U CN 205519080 U CN205519080 U CN 205519080U CN 201521078971 U CN201521078971 U CN 201521078971U CN 205519080 U CN205519080 U CN 205519080U
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China
Prior art keywords
control arm
plate
pressing
clamping
motor
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CN201521078971.4U
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Chinese (zh)
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杨万银
丁阳
田文婷
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CRRC Qishuyan Institute Co Ltd
CRRC Changzhou Auto Parts Co Ltd
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CRRC Qishuyan Institute Co Ltd
Changzhou CSR Auto Parts Co Ltd
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Abstract

The utility model discloses a control arm plastic frock, including be used for the location positioner and set up in the positioner top is used for the pressure head of plastic, positioner includes the base and is used for pressing from both sides the clamping mechanism of tight control arm, is used for the auxiliary stay mechanism of auxiliary stay control arm and is used for the cushion of bearing control arm spring board, clamping mechanism, auxiliary stay mechanism and cushion all fixed set up in on the base, the cushion with the pressure head phase -match, the plastic to the control arm spring board is accomplished in the two cooperation. The utility model discloses simple structure, excellent in use effect can use moreover repeatedly, have very high using value and spreading value.

Description

控制臂整形工装Control arm shaping tooling

技术领域 technical field

本实用新型涉及一种整形工装,尤其适用于与整形机配套使用的控制臂整形工装,用于解决控制臂弹簧板变形的问题,属于机械加工领域。 The utility model relates to a shaping tool, which is especially suitable for a control arm shaping tool matched with a shaping machine to solve the problem of deformation of a control arm spring plate and belongs to the field of mechanical processing.

背景技术 Background technique

由于控制臂形状特殊,其上连接的弹簧板如同翅膀一样突出在铸件上。而其浇筑加工过程中多采用型砂作为浇筑模具,因此在脱模落砂的过程中很容易因铸件相互碰撞、或操作人员操作不慎导致控制臂弹簧板翘曲变形。特别对于一些大型生产企业,每月因弹簧板变形造成控制臂报废的直接经济损失高达数万元。 Due to the special shape of the control arm, the spring plates attached to it protrude from the casting like wings. In the pouring process, molding sand is often used as the pouring mold, so it is easy to warp and deform the spring plate of the control arm due to the mutual collision of the castings or the careless operation of the operator during the process of demolding and sand falling. Especially for some large-scale production enterprises, the direct economic loss caused by the scrapping of the control arm due to the deformation of the spring plate is as high as tens of thousands of yuan every month.

虽然控制臂弹簧板变形的问题由于铸件结构和现有加工设备等原因无法解决,但可以通过后续的整形返工使弹簧板复原。由于控制臂的形状复杂,现有的整形设备很难对其进行定位,从而造成整形操作效率低下,且成功率低。 Although the deformation of the control arm spring plate cannot be solved due to reasons such as the casting structure and existing processing equipment, the spring plate can be restored through subsequent reshaping and rework. Due to the complex shape of the control arm, it is difficult to position it with existing shaping equipment, resulting in low efficiency and low success rate of shaping operations.

综上所述,现急需设计一个定位工装来解决控制臂整形过程中的装夹固定问题。 To sum up, it is urgent to design a positioning tool to solve the problem of clamping and fixing in the process of control arm shaping.

实用新型内容 Utility model content

鉴于现有技术存在上述缺陷,本实用新型的目的是提出一种适用于与整形机配套使用的控制臂整形工装。 In view of the above-mentioned defects in the prior art, the purpose of this utility model is to propose a control arm shaping tool suitable for use with a shaping machine.

本实用新型的目的,将通过以下技术方案得以实现: The purpose of this utility model will be achieved through the following technical solutions:

一种控制臂整形工装,包括用于定位的定位装置以及设置于所述定位装置上方用于整形的压头; A control arm shaping tool, comprising a positioning device for positioning and an indenter arranged above the positioning device for shaping;

所述定位装置包括基座、及用于夹紧控制臂的夹紧机构、用于辅助支撑控制臂的辅助支撑机构以及用于承托控制臂弹簧板的垫块,所述夹紧机构、辅助支撑机构及垫块均固定设置于所述基座上,所述垫块与所述压头相匹配,二者配合完成对控制臂弹簧板的整形。 The positioning device includes a base, a clamping mechanism for clamping the control arm, an auxiliary supporting mechanism for supporting the control arm, and a pad for supporting the spring plate of the control arm. The clamping mechanism, auxiliary Both the supporting mechanism and the spacer are fixedly arranged on the base, and the spacer is matched with the pressure head, and the two cooperate to complete the shaping of the spring plate of the control arm.

优选地,所述夹紧机构包括相对设置的固定板及夹紧板,所述固定板上固定设置有至少两个与控制臂套筒定位面相匹配的定位销,所述固定板朝向所述夹紧板一侧还固定设置有与控制臂套筒外侧周向边缘相匹配、用于承托控制臂套筒的V形槽,所述夹紧板上设置有与控制臂套筒相匹配、用于夹紧控制臂套筒的活动定位销。 Preferably, the clamping mechanism includes a fixed plate and a clamping plate oppositely arranged, and at least two positioning pins matching the positioning surface of the control arm sleeve are fixedly arranged on the fixed plate, and the fixed plate faces the clamp One side of the tightening plate is also fixedly provided with a V-shaped groove matching with the outer peripheral edge of the control arm sleeve for supporting the control arm sleeve. Active positioning pin for clamping control arm sleeve.

优选地,所述活动定位销长度可调。 Preferably, the movable positioning pin is adjustable in length.

优选地,所述辅助支撑机构包括至少一根固定设置于所述基座上的支撑杆,所述支撑杆的顶端设置有用于保护控制臂的弧形面。 Preferably, the auxiliary support mechanism includes at least one support rod fixed on the base, and the top end of the support rod is provided with an arc-shaped surface for protecting the control arm.

优选地,还包括固定设置于所述基座上用于防止控制臂受力翘动的压紧机构,所述压紧机构包括第一压紧组件及第二压紧组件,所述第一压紧组件与所述夹紧机构相匹配,所述第二压紧组件与所述辅助支撑机构相匹配。 Preferably, it also includes a pressing mechanism fixedly arranged on the base for preventing the control arm from warping under force, the pressing mechanism includes a first pressing assembly and a second pressing assembly, the first pressing The clamping assembly is matched with the clamping mechanism, and the second pressing assembly is matched with the auxiliary supporting mechanism.

优选地,所述第一压紧组件包括固定设置于所述基座上的第一固定杆,所述第一固定杆设置于所述夹紧板朝向所述固定板的一侧位置,所述第一固定杆上可活动地设置有第一压板,所述第一压板上开设有活动槽,所述第一固定杆穿过所述活动槽,所述第一固定杆上还设置有用于锁紧所述第一压板的螺纹固定件。 Preferably, the first pressing assembly includes a first fixing rod fixedly arranged on the base, the first fixing rod is arranged on a side of the clamping plate facing the fixing plate, the A first pressure plate is movably arranged on the first fixed rod, and a movable groove is opened on the first pressure plate, and the first fixed rod passes through the movable groove, and a lock for locking Tighten the threaded fixture of the first pressure plate.

优选地,所述第二压紧组件包括固定设置于所述基座上的第二固定杆及架板,所述第二固定杆及架板相匹配地设置于所述支撑杆一侧,所述第二固定杆上可活动地设置有第二压板,所述第二压板上开设有活动槽,所述第二固定杆穿过所述活动槽,所述第二固定杆上还设置有用于锁紧所述第二压板的螺纹固定件。 Preferably, the second pressing assembly includes a second fixing rod and a frame plate fixedly arranged on the base, and the second fixing rod and the frame plate are matchedly arranged on one side of the support rod, so that A second pressing plate is movably arranged on the second fixing rod, and a movable groove is opened on the second pressing plate, and the second fixing rod passes through the moving groove, and a movable groove is arranged on the second fixing rod for Lock the threaded fixing part of the second pressure plate.

优选地,还包括用于控制工装整体运作的控制组件,所述控制组件包括控制器及控制面板,工装内各电气部件均与所述控制器电性连接并由其驱动。 Preferably, it also includes a control assembly for controlling the overall operation of the tool, the control assembly includes a controller and a control panel, and each electrical component in the tool is electrically connected to and driven by the controller.

优选地,所述夹紧机构包括相对设置的固定板及夹紧板,所述固定板上固定设置有至少两个与控制臂套筒定位面相匹配的定位销,所述定位销上固定设置有用于感应夹紧力的第一压力感应器,所述固定板朝向所述夹紧板一侧还固定设置有与控制臂套筒外侧周向边缘相匹配、用于承托控制臂套筒的V形槽,所述夹紧板上设置有与控制臂套筒相匹配、用于夹紧控制臂套筒的夹紧电机,所述夹紧电机的输出轴与所述固定板配合完成对控制臂套筒的夹紧。 Preferably, the clamping mechanism includes a fixed plate and a clamping plate that are arranged oppositely. At least two positioning pins that match the positioning surface of the control arm sleeve are fixed on the fixed plate. For the first pressure sensor that senses the clamping force, the side of the fixed plate facing the clamping plate is also fixedly provided with a V that matches the outer peripheral edge of the control arm sleeve and is used to support the control arm sleeve. shaped groove, the clamping plate is provided with a clamping motor that matches the control arm sleeve and is used to clamp the control arm sleeve, the output shaft of the clamping motor cooperates with the fixed plate to complete the control arm Clamping of the sleeve.

优选地,所述辅助支撑机构包括至少一个固定设置于所述基座上的支撑电机,所述支撑电机的输出轴的顶端设置有用于保护控制臂的弧形面,所述支撑电机的输出轴上还设置有用于感应支撑力的第三压力感应器。 Preferably, the auxiliary support mechanism includes at least one support motor fixedly arranged on the base, the top end of the output shaft of the support motor is provided with an arc-shaped surface for protecting the control arm, and the output shaft of the support motor A third pressure sensor for sensing support force is also arranged on the top.

优选地,还包括固定设置于所述基座上用于防止控制臂受力翘动的压紧机构,所述压紧机构包括第一压紧电机及第二压紧电机,所述第一压紧电机与所述夹紧机构相匹配,所述第二压紧电机与所述辅助支撑机构相匹配,所述第一压紧电机与所述第二压紧电机的输出轴上均可活动地设置有用于压紧控制臂的L形压板,所述V形槽的槽面内设置有用于感应压紧力的第二压力感应器。 Preferably, it also includes a pressing mechanism fixedly arranged on the base to prevent the control arm from warping under force, the pressing mechanism includes a first pressing motor and a second pressing motor, the first pressing The clamping motor is matched with the clamping mechanism, the second clamping motor is matched with the auxiliary supporting mechanism, and the output shafts of the first clamping motor and the second clamping motor are movable An L-shaped pressing plate for pressing the control arm is provided, and a second pressure sensor for sensing the pressing force is arranged in the groove surface of the V-shaped groove.

本实用新型,其突出效果为:本实用新型有效实现了控制臂的定位整形,同时确保了控制臂被牢固夹紧,使得后续整形操作能够一次性完成,最大限度地提升了加工企业的整形 效率。同时,本实用新型能够有效保护控制臂,避免整形过程中对控制臂的二次损伤,具有良好的使用效果。总体而言,本实用新型结构简单、使用效果好,而且能够反复使用,具有很高的应用价值和推广价值。 The outstanding effect of the utility model is: the utility model effectively realizes the positioning and shaping of the control arm, and at the same time ensures that the control arm is firmly clamped, so that the subsequent shaping operation can be completed at one time, and the shaping efficiency of the processing enterprise is improved to the greatest extent . At the same time, the utility model can effectively protect the control arm, avoid secondary damage to the control arm during the shaping process, and has good use effect. Generally speaking, the utility model has simple structure, good use effect, and can be used repeatedly, and has high application value and popularization value.

以下便结合实施例附图,对本实用新型的具体实施方式作进一步的详述,以使本实用新型技术方案更易于理解、掌握。 The specific implementation of the utility model will be described in further detail below in conjunction with the accompanying drawings of the embodiments, so as to make the technical solution of the utility model easier to understand and grasp.

附图说明 Description of drawings

图1是本实用新型的正视图; Fig. 1 is the front view of the utility model;

图2是本实用新型的侧视图; Fig. 2 is a side view of the utility model;

图3是本实用新型中的定位装置的俯视图; Fig. 3 is the top view of the positioning device in the utility model;

其中:1、压头;2、基座;3、垫块;4、固定板;5、夹紧板;6、定位销;7、V形槽;8、活动定位销;9、支撑杆;10、第一固定杆;11、第一压板;12、第二固定杆;13、架板;14、第二压板。 Among them: 1. Indenter; 2. Base; 3. Pad; 4. Fixed plate; 5. Clamping plate; 6. Positioning pin; 7. V-shaped groove; 8. Movable positioning pin; 9. Support rod; 10. The first fixing rod; 11. The first pressing plate; 12. The second fixing rod; 13. The shelf plate; 14. The second pressing plate.

具体实施方式 detailed description

本实用新型揭示了一种适用于与整形机配套使用的控制臂整形工装。 The utility model discloses a control arm shaping tool suitable for matching with a shaping machine.

如图1所示,一种控制臂整形工装,包括用于定位的定位装置以及设置于所述定位装置上方用于整形的压头1。 As shown in FIG. 1 , a control arm shaping tool includes a positioning device for positioning and an indenter 1 arranged above the positioning device for shaping.

所述定位装置包括基座2、及用于夹紧控制臂的夹紧机构、用于辅助支撑控制臂的辅助支撑机构以及用于承托控制臂弹簧板的垫块3,所述夹紧机构、辅助支撑机构及垫块3均固定设置于所述基座2上,所述垫块3与所述压头1相匹配,二者配合完成对控制臂弹簧板的整形。 The positioning device includes a base 2, a clamping mechanism for clamping the control arm, an auxiliary supporting mechanism for supporting the control arm, and a pad 3 for supporting the spring plate of the control arm. The clamping mechanism , the auxiliary supporting mechanism and the cushion block 3 are all fixedly arranged on the base 2, the cushion block 3 is matched with the pressure head 1, and the two cooperate to complete the shaping of the control arm spring plate.

所述夹紧机构包括相对设置的固定板4及夹紧板5,所述固定板4上固定设置有至少两个与控制臂套筒定位面相匹配的定位销6,所述固定板4朝向所述夹紧板5一侧还固定设置有与控制臂套筒外侧周向边缘相匹配、用于承托控制臂套筒的V形槽7,所述夹紧板5上设置有与控制臂套筒相匹配、用于夹紧控制臂套筒的活动定位销8。在本实施例中,所述定位销6共设置有四个,且均布于所述固定板4上。 The clamping mechanism includes a fixed plate 4 and a clamping plate 5 which are arranged oppositely. The fixed plate 4 is fixedly provided with at least two positioning pins 6 which match the positioning surface of the control arm sleeve. The fixed plate 4 faces the One side of the clamping plate 5 is also fixedly provided with a V-shaped groove 7 that matches the outer peripheral edge of the control arm sleeve and is used to support the control arm sleeve. The movable positioning pin 8 for clamping the sleeve of the control arm is matched with the sleeve. In this embodiment, there are four positioning pins 6 in total, and they are evenly distributed on the fixing plate 4 .

所述活动定位销8长度可调,在实际使用过程中,操作者能够调节所述活动定位销8的长度,使其顶紧控制臂,使控制臂套筒定位面与所述固定板4贴紧,使所述定位销6插入控制臂套筒定位面上的定位孔内。 The length of the movable locating pin 8 is adjustable. During actual use, the operator can adjust the length of the movable locating pin 8 to make it press against the control arm so that the positioning surface of the control arm sleeve is in close contact with the fixed plate 4. Tighten, so that the positioning pin 6 is inserted into the positioning hole on the positioning surface of the control arm sleeve.

所述辅助支撑机构包括至少一根固定设置于所述基座2上的支撑杆9,所述支撑杆9的 顶端设置有用于保护控制臂的弧形面。 The auxiliary support mechanism includes at least one support rod 9 fixedly arranged on the base 2, and the top end of the support rod 9 is provided with an arc-shaped surface for protecting the control arm.

所述控制臂整形工装还包括固定设置于所述基座2上用于防止控制臂受力翘动的压紧机构,所述压紧机构包括第一压紧组件及第二压紧组件,所述第一压紧组件与所述夹紧机构相匹配,所述第二压紧组件与所述辅助支撑机构相匹配。 The control arm shaping tool also includes a pressing mechanism fixedly arranged on the base 2 to prevent the control arm from warping under force. The pressing mechanism includes a first pressing assembly and a second pressing assembly. The first pressing assembly is matched with the clamping mechanism, and the second pressing assembly is matched with the auxiliary supporting mechanism.

所述第一压紧组件包括固定设置于所述基座2上的第一固定杆10,所述第一固定杆10设置于所述夹紧板5朝向所述固定板4的一侧位置,所述第一固定杆10上可活动地设置有第一压板11,所述第一压板11上开设有活动槽,所述第一固定杆10穿过所述活动槽,所述第一固定杆10上还设置有用于锁紧所述第一压板11的螺纹固定件。 The first pressing assembly includes a first fixing rod 10 fixedly arranged on the base 2, and the first fixing rod 10 is arranged on a side of the clamping plate 5 facing the fixing plate 4, The first fixed rod 10 is movably provided with a first pressing plate 11, and a movable groove is opened on the first pressing plate 11, and the first fixed rod 10 passes through the movable groove, and the first fixed rod 10 passes through the movable groove. 10 is also provided with a threaded fixture for locking the first pressing plate 11 .

所述第二压紧组件包括固定设置于所述基座2上的第二固定杆12及架板13,所述第二固定杆12及架板13相匹配地设置于所述支撑杆9一侧,所述第二固定杆12上可活动地设置有第二压板14,所述第二压板14上开设有活动槽,所述第二固定杆12穿过所述活动槽,所述第二固定杆12上还设置有用于锁紧所述第二压板14的螺纹固定件。所述架板13的高度与控制臂的宽度相匹配。 The second pressing assembly includes a second fixed rod 12 and a frame plate 13 fixedly arranged on the base 2, and the second fixed rod 12 and the frame plate 13 are matchedly arranged on the support rod 9- side, the second fixed rod 12 is movably provided with a second pressure plate 14, and a movable groove is opened on the second pressure plate 14, and the second fixed rod 12 passes through the movable groove, and the second A threaded fastener for locking the second pressing plate 14 is also provided on the fixing rod 12 . The height of the shelf 13 matches the width of the control arm.

在实际使用过程中,操作者能够通过调节固定所述第一压板11及第二压板14完成对控制臂的完全夹紧、固定。固定完成后,控制臂弹簧板应正好位于所述垫块3上,随后操作者可控制所述压头1向下冲压,从而完成对控制臂弹簧板的整形。 During actual use, the operator can completely clamp and fix the control arm by adjusting and fixing the first pressing plate 11 and the second pressing plate 14 . After the fixing is completed, the spring plate of the control arm should be just positioned on the cushion block 3, and then the operator can control the pressing head 1 to punch down, so as to complete the shaping of the spring plate of the control arm.

除上述实施例外,本实用新型还有另一优选实施例,在该实施例中,工装的整个操作流程都以自动化的方式进行: Except above-mentioned embodiment, the utility model also has another preferred embodiment, and in this embodiment, the whole operation process of frock is all carried out in automatic mode:

一种控制臂整形工装,包括用于定位的定位装置以及设置于所述定位装置上方用于整形的压头1。所述定位装置包括基座2、及用于夹紧控制臂的夹紧机构、用于辅助支撑控制臂的辅助支撑机构以及用于承托控制臂弹簧板的垫块3,所述夹紧机构、辅助支撑机构及垫块3均固定设置于所述基座2上,所述垫块3与所述压头1相匹配,二者配合完成对控制臂弹簧板的整形。 A control arm shaping tool includes a positioning device for positioning and an indenter 1 arranged above the positioning device for shaping. The positioning device includes a base 2, a clamping mechanism for clamping the control arm, an auxiliary supporting mechanism for supporting the control arm, and a pad 3 for supporting the spring plate of the control arm. The clamping mechanism , the auxiliary supporting mechanism and the cushion block 3 are all fixedly arranged on the base 2, the cushion block 3 is matched with the pressure head 1, and the two cooperate to complete the shaping of the control arm spring plate.

所述控制臂整形工装还包括用于控制工装整体运作的控制组件(图中未示出),所述控制组件包括控制器及控制面板,工装内各电气部件均与所述控制器电性连接并由其驱动。 The control arm shaping tool also includes a control component (not shown in the figure) for controlling the overall operation of the tool, the control component includes a controller and a control panel, and each electrical component in the tool is electrically connected to the controller and driven by it.

所述夹紧机构包括相对设置的固定板4及夹紧板5,所述固定板4上固定设置有至少两个与控制臂套筒定位面相匹配的定位销6,所述定位销6上固定设置有用于感应夹紧力的第一压力感应器(图中未示出),所述固定板4朝向所述夹紧板5一侧还固定设置有与控制臂套筒外侧周向边缘相匹配、用于承托控制臂套筒的V形槽7,所述夹紧板5上设置有与控制臂套筒 相匹配、用于夹紧控制臂套筒的夹紧电机(图中未示出),所述夹紧电机的输出轴与所述固定板4配合完成对控制臂套筒的夹紧。 The clamping mechanism includes a fixed plate 4 and a clamping plate 5 which are arranged oppositely. The fixed plate 4 is fixedly provided with at least two positioning pins 6 which match the positioning surface of the control arm sleeve. The positioning pins 6 are fixed A first pressure sensor (not shown in the figure) for sensing the clamping force is provided, and the side of the fixed plate 4 facing the clamping plate 5 is also fixedly provided with a pressure sensor that matches the outer peripheral edge of the control arm sleeve. , the V-shaped groove 7 for supporting the control arm sleeve, the clamping plate 5 is provided with a clamping motor (not shown in the figure) that matches the control arm sleeve and is used to clamp the control arm sleeve ), the output shaft of the clamping motor cooperates with the fixed plate 4 to complete the clamping of the control arm sleeve.

所述辅助支撑机构包括至少一个固定设置于所述基座2上的支撑电机(图中未示出),所述支撑电机的输出轴的顶端设置有用于保护控制臂的弧形面,所述支撑电机的输出轴上还设置有用于感应支撑力的第三压力感应器(图中未示出)。 The auxiliary support mechanism includes at least one support motor (not shown) fixedly arranged on the base 2, the top end of the output shaft of the support motor is provided with an arc surface for protecting the control arm, the A third pressure sensor (not shown in the figure) for sensing the supporting force is also arranged on the output shaft of the supporting motor.

所述控制臂整形工装还包括固定设置于所述基座2上用于防止控制臂受力翘动的压紧机构(图中未示出),所述压紧机构包括第一压紧电机及第二压紧电机,所述第一压紧电机与所述夹紧机构相匹配,所述第二压紧电机与所述辅助支撑机构相匹配,所述第一压紧电机与所述第二压紧电机的输出轴上均可活动地设置有用于压紧控制臂的L形压板(图中未示出),所述V形槽7的槽面内设置有用于感应压紧力的第二压力感应器。所述L形压板的一段为压紧端,另一段为连接段,所述L形压板连接段的顶端与所述第一压紧电机或第二压紧电机的输出轴连接,在所述第一压紧电机或第二压紧电机的带动下,所述L形压板能够完成相应的转动及压紧等操作。 The control arm shaping tool also includes a pressing mechanism (not shown in the figure) fixedly arranged on the base 2 to prevent the control arm from warping under force. The pressing mechanism includes a first pressing motor and The second pressing motor, the first pressing motor is matched with the clamping mechanism, the second pressing motor is matched with the auxiliary support mechanism, the first pressing motor is matched with the second The output shaft of the pressing motor can be movably provided with an L-shaped pressing plate (not shown) for pressing the control arm. pressure sensor. One section of the L-shaped pressing plate is a pressing end, and the other section is a connecting section. The top end of the connecting section of the L-shaped pressing plate is connected to the output shaft of the first pressing motor or the second pressing motor. Driven by the first pressing motor or the second pressing motor, the L-shaped pressing plate can complete corresponding operations such as rotation and pressing.

在实际使用过程中,操作者现将待整形控制臂放置于工装上,使控制臂套筒定位于所述夹紧机构上。随后,所述夹紧电机开始操作,所述夹紧电机的输出轴与所述固定板4配合完成对控制臂套筒的夹紧。当所述第一压力感应器感应到的夹紧力符合要求后,所述夹紧电机保持状态,所述压紧机构开始运动。 During actual use, the operator now places the control arm to be shaped on the tooling so that the control arm sleeve is positioned on the clamping mechanism. Subsequently, the clamping motor starts to operate, and the output shaft of the clamping motor cooperates with the fixing plate 4 to complete the clamping of the control arm sleeve. When the clamping force sensed by the first pressure sensor meets the requirement, the clamping motor maintains the state, and the pressing mechanism starts to move.

所述第一压紧电机开始运动,使所述L形压板的压紧段旋转至控制臂套筒上方,随后所述第一压紧电机的输出轴运动,带动所述L形压板完成对所述控制臂套筒的压紧,当所述第二压力感应器感应到的压紧力符合要求后,所述第一压紧电机保持状态,所述辅助支撑机构及第二压紧电机开始运动。所述支撑电机的输出轴开始运动,并向上托起支撑臂,所述第二压紧电机带动所述L形压板的压紧段旋转至控制臂套筒上方并随即完成支撑臂压紧,当所述第三压力感应器感应到的压紧力符合要求后,所述第二压紧电机保持状态。 The first pressing motor starts to move, so that the pressing section of the L-shaped pressing plate rotates above the sleeve of the control arm, and then the output shaft of the first pressing motor moves to drive the L-shaped pressing plate to complete the alignment of the L-shaped pressing plate. The compression of the sleeve of the control arm, when the compression force sensed by the second pressure sensor meets the requirements, the first compression motor maintains the state, and the auxiliary support mechanism and the second compression motor start to move . The output shaft of the supporting motor starts to move, and supports the supporting arm upwards, and the second pressing motor drives the pressing section of the L-shaped pressing plate to rotate above the sleeve of the control arm and then completes the pressing of the supporting arm. After the pressing force sensed by the third pressure sensor meets the requirement, the second pressing motor maintains the state.

随后,所述压头1开始运动,完成对控制臂弹簧板的整形。整形完成后,所述夹紧电机、支撑电机、第一压紧电机及第二压紧电机全部复位,所述L形压板的压紧段旋转、不再位于支撑臂上方,此时,操作者即可完成下料及重新上料等相关操作。 Subsequently, the pressure head 1 starts to move to complete the shaping of the spring plate of the control arm. After the shaping is completed, the clamping motor, the supporting motor, the first pressing motor and the second pressing motor are all reset, and the pressing section of the L-shaped pressing plate rotates and is no longer located above the supporting arm. At this time, the operator The relevant operations such as unloading and reloading can be completed.

综上所述,本实用新型具有以下技术效果: In summary, the utility model has the following technical effects:

1、本实用新型通过辅助支撑机构定位控制臂尾部的加工定位面,用夹紧装置夹住套筒对面的四个搭子(即加工定位面),由于加工定位点平整,因此在实际使用过程中,对控制臂的 定位更为准确、固定效果更为平稳; 1. The utility model locates the processing positioning surface of the tail of the control arm through the auxiliary support mechanism, and uses the clamping device to clamp the four laps (that is, the processing positioning surface) on the opposite side of the sleeve. Since the processing positioning point is flat, it can be used in actual use. Among them, the positioning of the control arm is more accurate and the fixing effect is more stable;

2、本实用新型在控制臂整形过程中,将两块压板固定设置于控制臂上方,有效方式了控制臂受力翘动,不仅使得控制臂能够一次性装夹到位,而且调试方便,且能够迅速找到基准面; 2. In the process of shaping the control arm, the utility model fixes two pressure plates on the top of the control arm, which effectively prevents the control arm from being tilted under force, not only enables the control arm to be clamped in place at one time, but also facilitates debugging and can Quickly find the datum;

3、本实用新型在控制臂整形过程中,用垫块将弹簧板垫平,可以使弹簧板受力均匀,从而更好地达到整形效果; 3. In the process of shaping the control arm of the utility model, the spring plate is flattened with pads, so that the force on the spring plate can be uniform, so as to better achieve the shaping effect;

4、本实用新型结构简单、使用效果好,而且能够反复使用,具有很高的应用价值和推广价值。 4. The utility model is simple in structure, good in use effect, and can be used repeatedly, and has high application value and popularization value.

本实用新型尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本实用新型的保护范围之内。 The utility model still has multiple implementation modes, and all technical solutions formed by equivalent transformation or equivalent transformation all fall within the protection scope of the utility model.

Claims (11)

1.一种控制臂整形工装,其特征在于:包括用于定位的定位装置以及设置于所述定位装置上方用于整形的压头(1); 1. A control arm shaping tool, characterized in that: comprising a positioning device for positioning and an indenter (1) arranged above the positioning device for shaping; 所述定位装置包括基座(2)、及用于夹紧控制臂的夹紧机构、用于辅助支撑控制臂的辅助支撑机构以及用于承托控制臂弹簧板的垫块(3),所述夹紧机构、辅助支撑机构及垫块(3)均固定设置于所述基座(2)上,所述垫块(3)与所述压头(1)相匹配,二者配合完成对控制臂弹簧板的整形。 The positioning device includes a base (2), a clamping mechanism for clamping the control arm, an auxiliary supporting mechanism for supporting the control arm, and a pad (3) for supporting the control arm spring plate, so that The clamping mechanism, the auxiliary support mechanism and the spacer (3) are all fixedly arranged on the base (2), the spacer (3) is matched with the pressure head (1), and the two cooperate to complete the alignment. Shaping of the control arm spring plate. 2.根据权利要求1所述的控制臂整形工装,其特征在于:所述夹紧机构包括相对设置的固定板(4)及夹紧板(5),所述固定板(4)上固定设置有至少两个与控制臂套筒定位面相匹配的定位销(6),所述固定板(4)朝向所述夹紧板(5)一侧还固定设置有与控制臂套筒外侧周向边缘相匹配、用于承托控制臂套筒的V形槽(7),所述夹紧板(5)上设置有与控制臂套筒相匹配、用于夹紧控制臂套筒的活动定位销(8)。 2. The control arm shaping tool according to claim 1, characterized in that: the clamping mechanism includes a fixed plate (4) and a clamping plate (5) arranged oppositely, and the fixed plate (4) is fixedly arranged There are at least two positioning pins (6) that match the positioning surface of the control arm sleeve, and the fixed plate (4) is also fixedly provided with the outer peripheral edge of the control arm sleeve toward the side of the clamping plate (5). Match the V-shaped groove (7) used to support the control arm sleeve, and the clamping plate (5) is provided with a movable positioning pin that matches the control arm sleeve and is used to clamp the control arm sleeve (8). 3.根据权利要求2所述的控制臂整形工装,其特征在于:所述活动定位销(8)长度可调。 3. The control arm shaping tool according to claim 2, characterized in that: the length of the movable positioning pin (8) is adjustable. 4.根据权利要求1所述的控制臂整形工装,其特征在于:所述辅助支撑机构包括至少一根固定设置于所述基座(2)上的支撑杆(9),所述支撑杆(9)的顶端设置有用于保护控制臂的弧形面。 4. The control arm shaping tool according to claim 1, characterized in that: the auxiliary support mechanism includes at least one support rod (9) fixedly arranged on the base (2), and the support rod ( 9) The top is provided with a curved surface for protecting the control arm. 5.根据权利要求4所述的控制臂整形工装,其特征在于:还包括固定设置于所述基座(2)上用于防止控制臂受力翘动的压紧机构,所述压紧机构包括第一压紧组件及第二压紧组件,所述第一压紧组件与所述夹紧机构相匹配,所述第二压紧组件与所述辅助支撑机构相匹配。 5. The control arm shaping tool according to claim 4, characterized in that: it also includes a pressing mechanism fixedly arranged on the base (2) for preventing the control arm from warping under force, and the pressing mechanism It includes a first pressing assembly and a second pressing assembly, the first pressing assembly is matched with the clamping mechanism, and the second pressing assembly is matched with the auxiliary supporting mechanism. 6.根据权利要求5所述的控制臂整形工装,其特征在于:所述第一压紧组件包括固定设置于所述基座(2)上的第一固定杆(10),所述第一固定杆(10)设置于所述夹紧板(5)朝向所述固定板(4)的一侧位置,所述第一固定杆(10)上可活动地设置有第一压板(11),所述第一压板(11)上开设有活动槽,所述第一固定杆(10)穿过所述活动槽,所述第一固定杆(10)上还设置有用于锁紧所述第一压板(11)的螺纹固定件。 6. The control arm shaping tool according to claim 5, characterized in that: the first pressing assembly includes a first fixing rod (10) fixedly arranged on the base (2), and the first The fixing rod (10) is arranged on the side of the clamping plate (5) facing the fixing plate (4), and the first fixing rod (10) is movably provided with a first pressing plate (11), A movable slot is opened on the first pressing plate (11), and the first fixed rod (10) passes through the movable slot, and the first fixed rod (10) is also provided with a device for locking the first Threaded fasteners for the pressure plate (11). 7.根据权利要求5所述的控制臂整形工装,其特征在于:所述第二压紧组件包括固定设置于所述基座(2)上的第二固定杆(12)及架板(13),所述第二固定杆(12)及架板(13)相匹配地设置于所述支撑杆(9)一侧,所述第二固定杆(12)上可活动地设置有第二压板(14),所述第二压板(14)上开设有活动槽,所述第二固定杆(12)穿过所述活动槽,所述第二固定杆(12)上还设置有用于锁紧所述第二压板(14)的螺纹固定件。 7. The control arm shaping tool according to claim 5, characterized in that: the second pressing assembly includes a second fixing rod (12) and a frame plate (13) fixedly arranged on the base (2) ), the second fixed rod (12) and the frame plate (13) are matchedly arranged on one side of the support rod (9), and the second fixed rod (12) is movably provided with a second pressing plate (14), the second pressure plate (14) is provided with a movable groove, the second fixed rod (12) passes through the movable groove, and the second fixed rod (12) is also provided with a locking The threaded fixing part of the second pressure plate (14). 8.根据权利要求1所述的控制臂整形工装,其特征在于:还包括用于控制工装整体运作的控 制组件,所述控制组件包括控制器及控制面板,工装内各电气部件均与所述控制器电性连接并由其驱动。 8. The control arm shaping tool according to claim 1, characterized in that: it also includes a control assembly for controlling the overall operation of the tool, the control assembly includes a controller and a control panel, and each electrical component in the tool is connected to the The controller is electrically connected and driven by it. 9.根据权利要求8所述的控制臂整形工装,其特征在于:所述夹紧机构包括相对设置的固定板(4)及夹紧板(5),所述固定板(4)上固定设置有至少两个与控制臂套筒定位面相匹配的定位销(6),所述定位销(6)上固定设置有用于感应夹紧力的第一压力感应器,所述固定板(4)朝向所述夹紧板(5)一侧还固定设置有与控制臂套筒外侧周向边缘相匹配、用于承托控制臂套筒的V形槽(7),所述夹紧板(5)上设置有与控制臂套筒相匹配、用于夹紧控制臂套筒的夹紧电机,所述夹紧电机的输出轴与所述固定板(4)配合完成对控制臂套筒的夹紧。 9. The control arm shaping tool according to claim 8, characterized in that: the clamping mechanism includes a fixed plate (4) and a clamping plate (5) arranged oppositely, and the fixed plate (4) is fixedly arranged There are at least two positioning pins (6) matching the positioning surface of the control arm sleeve, the positioning pins (6) are fixedly provided with a first pressure sensor for sensing clamping force, and the fixing plate (4) faces One side of the clamping plate (5) is also fixedly provided with a V-shaped groove (7) matching the outer peripheral edge of the control arm sleeve and used to support the control arm sleeve. The clamping plate (5) A clamping motor matching with the control arm sleeve is arranged on the top for clamping the control arm sleeve, and the output shaft of the clamping motor cooperates with the fixed plate (4) to complete the clamping of the control arm sleeve . 10.根据权利要求9所述的控制臂整形工装,其特征在于:所述辅助支撑机构包括至少一个固定设置于所述基座(2)上的支撑电机,所述支撑电机的输出轴的顶端设置有用于保护控制臂的弧形面,所述支撑电机的输出轴上还设置有用于感应支撑力的第三压力感应器。 10. The control arm shaping tool according to claim 9, characterized in that: the auxiliary support mechanism includes at least one support motor fixedly arranged on the base (2), and the top end of the output shaft of the support motor An arc-shaped surface for protecting the control arm is provided, and a third pressure sensor for sensing support force is also provided on the output shaft of the support motor. 11.根据权利要求10所述的控制臂整形工装,其特征在于:还包括固定设置于所述基座(2)上用于防止控制臂受力翘动的压紧机构,所述压紧机构包括第一压紧电机及第二压紧电机,所述第一压紧电机与所述夹紧机构相匹配,所述第二压紧电机与所述辅助支撑机构相匹配,所述第一压紧电机与所述第二压紧电机的输出轴上均可活动地设置有用于压紧控制臂的L形压板,所述V形槽(7)的槽面内设置有用于感应压紧力的第二压力感应器。 11. The control arm shaping tool according to claim 10, characterized in that it further comprises a pressing mechanism fixedly arranged on the base (2) for preventing the control arm from warping under force, the pressing mechanism It includes a first pressing motor and a second pressing motor, the first pressing motor is matched with the clamping mechanism, the second pressing motor is matched with the auxiliary support mechanism, and the first pressing motor is matched with the clamping mechanism. Both the output shaft of the tightening motor and the second tightening motor can be movably provided with an L-shaped pressing plate for compressing the control arm, and the groove surface of the V-shaped groove (7) is provided with a pressure plate for inductive pressing force. Second pressure sensor.
CN201521078971.4U 2015-12-23 2015-12-23 Control arm plastic frock Expired - Lifetime CN205519080U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105414256A (en) * 2015-12-23 2016-03-23 常州南车汽车零部件有限公司 Control arm shaping tool
CN106425578A (en) * 2016-11-15 2017-02-22 天津华美永恒科技有限公司 Multifunctional combined clamp for vertical milling machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105414256A (en) * 2015-12-23 2016-03-23 常州南车汽车零部件有限公司 Control arm shaping tool
CN105414256B (en) * 2015-12-23 2018-01-19 常州中车汽车零部件有限公司 Control arm shaping tooling
CN106425578A (en) * 2016-11-15 2017-02-22 天津华美永恒科技有限公司 Multifunctional combined clamp for vertical milling machine

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