CN205518421U - High -speed vacuum infiltration oozes equipment - Google Patents
High -speed vacuum infiltration oozes equipment Download PDFInfo
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- CN205518421U CN205518421U CN201620097523.7U CN201620097523U CN205518421U CN 205518421 U CN205518421 U CN 205518421U CN 201620097523 U CN201620097523 U CN 201620097523U CN 205518421 U CN205518421 U CN 205518421U
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Abstract
The utility model discloses a high -speed vacuum infiltration oozes equipment, include vacuum infiltration permeation irrigation, resin recovery jar, wash the jar, wash the jar, solidify the jar, load positioner and rotary machine hand, vacuum infiltration permeation irrigation, resin retrieve jar, rinse jar, wash jar, solidification jar, load positioner and use the rotary machine hand to be the hexagon setting as the center, the rotary machine handbag draw together the base, set up the rotary clamping mechanism on the base, connect the lifting rack in rotary clamping mechanism, connect on lifting rack centrifugal rotary mechanism with connect the mechanism of snatching on centrifugal rotary mechanism, rotary clamping mechanism rotatory and then to drive lifting rack rotatory by servo motor drive, lifting rack's below is provided with and is used for driving the main lift cylinder that lifting rack goes up and down, centrifugal rotary mechanism drive and to snatch the mechanism and be 360 horizontal rotation. The space has been practiced thrift to this equipment, has practiced thrift the manpower and has reduced intensity of labour.
Description
Technical field
This utility model relates to a kind of high-speed vacuum Impregnation apparatus.
Background technology
High-speed vacuum Impregnation apparatus main purpose be the fine defects (such as: micropore, shrinkage porosite, crackle) for various foundry goods or other surface of the work carry out the infiltration of sealant, solidification thus repair workpiece, defect and improve part performance and air-tightness, extend the purpose in its service life.
Its overall structure of existing mogullizer becomes yi word pattern to arrange, and consist of the following components, it is respectively as follows: lifting truss, electric block, vacuum impregnation tank, centrifugal dewatering tank, purge tank, douche can, solidification tank, hot-air blower, workpiece basketry, vacuum system, hydraulic system, refrigeration system etc..
Traditional technological process is as follows, in conjunction with Fig. 1 and Fig. 2, loading position by being manually fixed on lifting truss 1 by workpiece basketry 3 clamping loaded, then pass through electric block 2 and the lifting of workpiece basketry is transported to vacuum impregnation tank 5, then by negative pressure of vacuum, the sealant injection vacuum impregnation tank 5 in sealant storage tank 16 is carried out vacuum infiltration process to workpiece；After Infiltration Technics completes, it is transported to centrifugal dewatering tank 8 by the lifting of artificial clamping workpiece basketry 3 is centrifuged dried, sealant natural back flow after centrifugal disengaging is to storage tank 16, by lifting basketry being positioned manually and being transported to purge tank 9 after centrifugal drying to be done process, purge tank aeration rolls with the liquid in airflow stirring tank body thus is carried out workpiece, in this cleaning process, manual control electric block 2 drives workpiece basketry to pump, after regulation scavenging period to be done, by lifting truss 1, workpiece basketry is transported to douche can 10 again and is rinsed process (in douche can simply tank body identical with purge tank operating principle, added cleaning liquid is different).After completing workpiece flushing, workpiece basketry 3 lifting being positioned manually be transported to turn round purge tank, workpiece does rotating rotary motion in revolution purge tank, and in tank interior, workpiece is carried out aeration, thus cleaning workpiece surface liquid remains further, residual liquid natural back flow is to water tank.After completing to turn round cleaning process, workpiece basketry it is positioned manually and lifting is transported to solidify tank and is heating and curing workpiece process, after corresponding hardening time to be achieved, workpiece basketry lifting is positioned manually be transported to drying chamber workpiece is carried out hot air drying process, complete workpiece dried, be positioned manually workpiece basketry lifting be transported to unload position carry out workpiece unloaded operation, the most whole technological process terminates.
There is following defect in existing mogullizer: legacy equipment total arrangement is yi word pattern arrangement, and occupation area of equipment is big, and structure is the compactest, and space availability ratio is relatively low.And because device structure limits, and workpiece loads position and unloading position and causes workpiece transhipment loaded down with trivial details the most too far, and operator transport labor intensity and strengthen accordingly.During workpiece cleaning, washing motion up and down at purge tank and douche can is dependent on manually using electric block drive work basketry to do up-and-down reciprocating moving and complete timing cleaning process, this kind of mode human error factor is big, unstable product quality, inefficiency, and poor stability.
Utility model content
The purpose of this utility model is to provide a kind of high-speed vacuum Impregnation apparatus, and this equipment is in vacuum infiltration, and automaticity is high, labor intensity is low, and product infiltration is qualitative good.
This utility model takes techniques below scheme:
High-speed vacuum Impregnation apparatus high-speed vacuum Impregnation apparatus, including Vaccum Permeating infiltrating irrigation, resin recycling can, purge tank, douche can, solidification tank, load positioner and rotary machine hands, described Vaccum Permeating infiltrating irrigation, resin recycling can, purge tank, douche can, solidification tank, load positioner hexagonal setting centered by rotary machine hands, described rotary machine hands includes pedestal, the rotation clamp system being arranged on pedestal, it is connected to rotate the elevator platform on clamp system, the centrifugal rotation mechanism being connected on elevator platform and the grasping mechanism being connected in centrifugal rotation mechanism；Described rotation clamp system is rotated by driven by servomotor and then drives elevator platform to rotate, and the lower section of elevator platform is provided with the main hoist cylinder for driving elevator platform to lift, and described centrifugal rotation mechanism drives grasping mechanism to do 360 ° of horizontal rotations.
Further technical scheme is: described high-speed vacuum Impregnation apparatus also includes that operating board, described operating board are arranged on described Vaccum Permeating infiltrating irrigation, resin recycling can, purge tank, douche can, solidification tank, load the periphery of positioner；Also include that resin reclaims filtration system and water circulation filtering system.
Further technical scheme is: described elevator platform includes frame main body, it is provided with line slideway and rocking arm on the vertical side plate of described frame main body, the lower section of described frame main body is provided with hoist cylinder, described rocking arm is driven by hoist cylinder and moves up and down along line slideway, it is provided with sensor installing plate on described rocking arm, is used for sensor is installed.
Further technical scheme is: described rotation clamp system includes clamp system chassis, it is arranged on the main rotating shaft on clamp system chassis, the driven gear being connected with main rotating shaft, for the driving gear driving driven gear to move, for driving the reducing motor of driving gears；Described driven gear is arranged on described clamp system chassis, described main rotating shaft be connected above threeway swivel joint, described threeway swivel joint is fixed with clamp system chassis by screw, and be connected with main rotating shaft by bearing, described clamp system chassis be arranged above clamping device.
Further technical scheme is: described centrifugal rotation mechanism includes centrifuge inner stationary shaft, the oscillating bearing being enclosed within outward centrifuge inner stationary shaft and is enclosed within the outside fix set of oscillating bearing；Described oscillating bearing is arranged at the interconnection of described centrifugal rotation mechanism and rocking arm.
Further technical scheme is: described grasping mechanism includes at least 3 claw oil cylinders and point oil clot.
Further technical scheme is: described clamping device includes the clamping brace bar being fixed on clamp system chassis, the clamping connecting rod being connected on clamping brace bar and the clamping cylinder being connected with clamping connecting rod.
Further technical scheme is: described centrifugal rotation mechanism and grasping mechanism pass through Flange joint.
Further technical scheme is: described rotation clamp system is fixing with elevator platform to be connected.
Further technical scheme is: the described gag lever post that clamping connecting rod is arc, and clamping connecting rod is at least 2；The inner side of described clamping connecting rod is provided with brake block；Described clamping cylinder is double acting rod chamber band offsetting spring structure.
Further technical scheme is: described rocking arm is connected with hoist cylinder by hoist cylinder bearing pin；Described hoist cylinder is connected by hoist cylinder bearing block and lifting body are fixing；It is provided with support beam between horizontal base and the vertical side plate of described frame main body.
This utility model compared with prior art, has a following beneficial effect:
The hexagonal arrangement of each tank body of high-speed vacuum Impregnation apparatus of the present utility model, rotary machine hands is arranged on hexagonal center, each tank body besieged city, not only saving space, workpiece can be rotated to each tank body by rotary machine hands simultaneously, has greatly saved manpower and has reduced labor intensity.Simultaneously rotary machine hands can oscilaltion, horizontal rotation, can be throughout each tank body, the rocking arm of rotary machine hands can do centrifugal rotation motion in the effect of centrifugal rotation mechanism simultaneously, and uniformly, the infiltration steady quality of product is high can to make infiltration in workpiece energy tank body.
This equipment is provided with rotating clamp, band motion rocker arm and then drive grasping mechanism and carries out 360 ° of rotations；Originally it is provided with elevator platform simultaneously, can move up and down by band motion rocker arm, increase working space, be conducive in less spatial dimension, carry out operation.
The center after workpiece, by arranging oscillating bearing, can be carried with automatic capturing by centrifugal rotation mechanism in this equipment, it is to avoid the mechanical resonance phenomenon caused in rotary course.
Accompanying drawing explanation
Fig. 1 is legacy equipment process flow diagram；
Fig. 2 is legacy equipment general assembly drawing；
Fig. 3 is the structural representation of high-speed vacuum Impregnation apparatus；
Fig. 4 is the structural representation of the rotary machine hands for vacuum infiltration；
Fig. 5 is the top view of the rotary machine hands for vacuum infiltration；
Fig. 6 is the structural representation of elevator platform；
Fig. 7 is the structural representation rotating clamp system；
Fig. 8 is the front schematic view rotating clamp system；
Fig. 9 is the top view rotating clamp system；
Figure 10 is A-A sectional view in Fig. 8；
Figure 11 is the partial sectional view of centrifugal rotation mechanism；
Figure 12 is the structural representation that centrifugal rotation mechanism is connected with grasping mechanism.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in detail.
In conjunction with Fig. 3-12, high-speed vacuum Impregnation apparatus, including Vaccum Permeating infiltrating irrigation 61, resin recycling can 62, purge tank 63, douche can 64, solidification tank 65, load positioner 66 and rotary machine hands 67, described Vaccum Permeating infiltrating irrigation 61, resin recycling can 62, purge tank 63, douche can 64, solidification tank 65, load positioner 66 hexagonal setting centered by rotary machine hands 67, described rotary machine hands 67 includes pedestal 1, the rotation clamp system 2 being arranged on pedestal 1, it is connected to rotate the elevator platform 4 on clamp system 2, the centrifugal rotation mechanism 6 being connected on elevator platform 4 and the grasping mechanism 7 being connected in centrifugal rotation mechanism 6；Described rotation clamp system 2 is driven rotation by servomotor 9 and then drives elevator platform 4 to rotate, the lower section of elevator platform 4 is provided with the main hoist cylinder 8 for driving elevator platform 4 to lift, and described centrifugal rotation mechanism 6 drives grasping mechanism 7 to do 360 ° of horizontal rotations.
According to an embodiment of the present utility model, described high-speed vacuum Impregnation apparatus also includes that operating board 68, described operating board 68 are arranged on described Vaccum Permeating infiltrating irrigation 61, resin recycling can 62, purge tank 63, douche can 64, solidification tank 65, load the periphery of positioner 66；Also include that resin reclaims filtration system 69 and water circulation filtering system 70.
According to an embodiment of the present utility model, described high-speed vacuum Impregnation apparatus also includes waste water draining pump 71, electrical control cubicles 72, handpiece Water Chilling Units 73, cold water surge tank 74, vacuum pump group 75, Hydraulic Station 76 and deep fat unit 77, safety guide rail 78, transfer car(buggy) and workpiece basketry 79, operation path 80.
According to an embodiment of the present utility model, described elevator platform 4 includes frame main body 11, it is provided with line slideway 3 and Rocker arm 5 on the vertical side plate of described frame main body 11, the lower section of described frame main body 11 is provided with hoist cylinder 8, described Rocker arm 5 is driven by hoist cylinder 8 and moves up and down along line slideway 3, it is provided with sensor installing plate 15 on described Rocker arm 5, is used for sensor 16 is installed.
According to an embodiment of the present utility model, the lower section of the horizontal base of described frame main body 11 is provided with block plate 12.According to an embodiment of the present utility model, described Rocker arm 5 is connected with hoist cylinder 8 by hoist cylinder bearing pin 17.According to an embodiment of the present utility model, described hoist cylinder 8 is connected by hoist cylinder bearing block 13 is fixing with lifting body 11.According to an embodiment of the present utility model, it is provided with support beam 14 between horizontal base and the vertical side plate of described frame main body 11, the rotary machine hands stability in the whole frame of rotary course can be strengthened.According to an embodiment of the present utility model, a length of the 1 of described Rocker arm 5～4m.
According to an embodiment of the present utility model, described rotation clamp system 2 includes clamp system chassis 31, the main rotating shaft 32 being arranged on clamp system chassis 31, the driven gear 34 being connected with main rotating shaft 32, for the driving gear 33 driving driven gear 34 to move, for the reducing motor 313 driving driving gear 33 to move；Described driven gear 34 is arranged on described clamp system chassis 31, described main rotating shaft 32 be connected above threeway swivel joint 35, described threeway swivel joint 35 is fixed with clamp system chassis 31 by screw, and be connected with main rotating shaft 32 by bearing 311, described clamp system chassis 31 be arranged above clamping device 36.
According to an embodiment of the present utility model, described clamping device 36 includes the clamping brace bar 310 being fixed on clamp system chassis 31, the clamping connecting rod 37 being connected on clamping brace bar 310 and the clamping cylinder 38 being connected with clamping connecting rod 37.According to an embodiment of the present utility model, described clamping connecting rod 37 is the gag lever post of arc, clamping connecting rod 37 at least 2.According to an embodiment of the present utility model, the inner side of described clamping connecting rod 37 is provided with brake block 39.According to an embodiment of the present utility model, described clamping cylinder 38 is double acting rod chamber band offsetting spring structure.According to an embodiment of the present utility model, described bearing 311 is deep groove ball bearing.According to an embodiment of the present utility model, described clamping cylinder 38 is connected with clamping connecting rod 37 by clamping cylinder bearing pin 312.According to an embodiment of the present utility model, described clamping brace bar 310 is fixedly connected on clamp system chassis 31.
According to an embodiment of the present utility model, described centrifugal rotation mechanism 6 includes centrifuge inner stationary shaft 23, the oscillating bearing 21 being enclosed within outward centrifuge inner stationary shaft 23 and is enclosed within the outside fix set 22 of oscillating bearing 21；Described oscillating bearing 21 is arranged at the interconnection of described centrifugal rotation mechanism 6 and Rocker arm 5.
According to an embodiment of the present utility model, described grasping mechanism 7 includes at least 3 claw oil cylinders 24 and point oil clot 25.
According to an embodiment of the present utility model, described centrifugal rotation mechanism 6 passes through Flange joint with grasping mechanism 7；Described rotation clamp system 2 is fixing with elevator platform 4 to be connected.
The hexagonal arrangement of each tank body of high-speed vacuum Impregnation apparatus of the present utility model, rotary machine hands is arranged on hexagonal center, each tank body besieged city, not only saving space, workpiece can be rotated to each tank body by rotary machine hands simultaneously, has greatly saved manpower and has reduced labor intensity.Simultaneously rotary machine hands can oscilaltion, horizontal rotation, can be throughout each tank body, the rocking arm of rotary machine hands can do centrifugal rotation motion in the effect of centrifugal rotation mechanism simultaneously, and uniformly, the infiltration steady quality of product is high can to make infiltration in workpiece energy tank body.
This rotary machine hands is driven rotation clamp system 2 to drive Rocker arm 5 to do 360 ° of rotary motions by servomotor 9.When rotation clamp system 2 works, clamping cylinder 38 unclamps, and starts reducing motor 313, reducing motor 313 drives driving gear 33 to move and then drives driven gear 34 to move, driven gear 34 is fixing with main rotation 32 to be connected, and then drives main rotating shaft 32 to rotate, and drives the rotation of elevator platform 4.After elevator platform 4 rotates to correspondence position, clamping cylinder 38 clamping ensures workpiece rocking arm invariant position in centrifugal process.Simultaneously in order to improve the safety of clamping, clamping cylinder 38 is double acting rod chamber band offsetting spring structure, it is ensured that in the case of oil-break, elevator platform 4 is in clamped condition, it is ensured that safety.
Being provided with line slideway 3 on the elevator platform 4 of this rotary machine hands, move up and down along line slideway 3 for Rocker arm 5, elevator platform 4 is driven by main hoist cylinder 8 and moves up and down.Line slideway 3 is arranged on elevator platform, and guide rail slide block is connected with Rocker arm 5.
The centrifugal rotation mechanism 6 of this rotary machine hands is arranged on Rocker arm 5, utilizes the fluid motor-driven centrifugal rotation mechanism 6 carried to do positive and negative rotation motion.Centrifugal rotation mechanism 6 includes centrifuge inner stationary shaft 23, the oscillating bearing 21 being enclosed within outward centrifuge inner stationary shaft 23 and is enclosed within the outside fix set 22 of oscillating bearing 21；Described oscillating bearing 21 is arranged at the interconnection of described centrifugal rotation mechanism 6 and Rocker arm 5.Centrifugal rotation mechanism 6 is by the center after arranging oscillating bearing 21 automatic capturing and carrying workpiece, it is to avoid the mechanical resonance phenomenon caused in rotary course.
" embodiment ", " another embodiment ", " embodiment " spoken of in this manual etc., the specific features, structure or the feature that refer to combine the description of this embodiment are included at least one embodiment that the application generality describes.The most multiple local appearance statement of the same race is not necessarily to refer to same embodiment.Furthermore, it is understood that combine any embodiment when describing a specific features, structure or feature, to be advocated is to combine other embodiments also to fall in the range of this utility model to realize this feature, structure or feature.
This utility model is described by multiple explanatory embodiment the most of the present utility model, but, should be appreciated that, those skilled in the art can be designed that a lot of other amendments and embodiment, and these amendments and embodiment will fall within spirit disclosed in the present application and spirit.More specifically, in the range of disclosure, drawings and claims, the building block of theme composite configuration and/or layout can be carried out multiple modification and improvement.In addition to the modification carrying out building block and/or layout and improvement, to those skilled in the art, other purposes also will be apparent from.
Claims (10)
- null1. a high-speed vacuum Impregnation apparatus，It is characterized in that described mogullizer includes Vaccum Permeating infiltrating irrigation (61)、Resin recycling can (62)、Purge tank (63)、Douche can (64)、Solidification tank (65)、Load positioner (66) and rotating machine arm (67)，Described Vaccum Permeating infiltrating irrigation (61)、Resin recycling can (62)、Purge tank (63)、Douche can (64)、Solidification tank (65)、Load positioner (66) hexagonal setting centered by rotating machine arm (67)，Described rotating machine arm (67) includes pedestal (1)，The rotation clamp system (2) being arranged on pedestal (1)，It is connected to rotate the elevator platform (4) on clamp system (2)，The centrifugal rotation mechanism (6) being connected on elevator platform (4) and the grasping mechanism (7) being connected in centrifugal rotation mechanism (6)；Described rotation clamp system (2) is driven by servomotor (9) and rotates and then drive elevator platform (4) to rotate, the lower section of elevator platform (4) is provided with the main hoist cylinder (8) for driving elevator platform (4) to lift, and described centrifugal rotation mechanism (6) drives grasping mechanism (7) to do 360 ° of horizontal rotations.
- High-speed vacuum Impregnation apparatus the most according to claim 1, characterized by further comprising operating board (68), described operating board (68) is arranged on described Vaccum Permeating infiltrating irrigation (61), resin recycling can (62), purge tank (63), douche can (64), solidification tank (65), loads the periphery of positioner (66)；Also include that resin reclaims filtration system (69) and water circulation filtering system (70).
- High-speed vacuum Impregnation apparatus the most according to claim 1, it is characterized in that described elevator platform (4) includes frame main body (11), line slideway (3) and rocking arm (5) it is provided with on the vertical side plate of described frame main body (11), the lower section of described frame main body (11) is provided with hoist cylinder (8), described rocking arm (5) is driven by hoist cylinder (8) and moves up and down along line slideway (3), it is provided with sensor installing plate (15) on described rocking arm (5), for installing sensor (16).
- High-speed vacuum Impregnation apparatus the most according to claim 1, it is characterized in that described rotation clamp system (2) includes clamp system chassis (31), the main rotating shaft (32) being arranged on clamp system chassis (31), the driven gear (34) being connected with main rotating shaft (32), for the driving gear (33) driving driven gear (34) to move, it is used for the reducing motor (313) driving driving gear (33) to move；Described driven gear (34) is arranged on described clamp system chassis (31), described main rotating shaft (32) be connected above threeway swivel joint (35), described threeway swivel joint (35) is fixed with clamp system chassis (31) by screw, and be connected with main rotating shaft (32) by bearing (311), described clamp system chassis (31) be arranged above clamping device (36).
- High-speed vacuum Impregnation apparatus the most according to claim 1, it is characterised in that described centrifugal rotation mechanism (6) includes centrifuge inner stationary shaft (23), the oscillating bearing (21) being enclosed within outward centrifuge inner stationary shaft (23) and is enclosed within the outside fix set (22) of oscillating bearing (21)；Described oscillating bearing (21) is arranged at the interconnection of described centrifugal rotation mechanism (6) and rocking arm (5).
- High-speed vacuum Impregnation apparatus the most according to claim 1, it is characterised in that described grasping mechanism (7) includes at least 3 claw oil cylinders (24) and point oil clot (25).
- High-speed vacuum Impregnation apparatus the most according to claim 4, it is characterized in that described clamping device (36) includes the clamping brace bar (310) being fixed on clamp system chassis (31), the clamping connecting rod (37) being connected on clamping brace bar (310) and the clamping cylinder (38) being connected with clamping connecting rod (37).
- High-speed vacuum Impregnation apparatus the most according to claim 1, it is characterised in that described centrifugal rotation mechanism (6) and grasping mechanism (7) pass through Flange joint；Described rotation clamp system (2) is fixing with elevator platform (4) to be connected.
- High-speed vacuum Impregnation apparatus the most according to claim 7, it is characterised in that described clamping connecting rod (37) is the gag lever post of arc, clamping connecting rod (37) at least 2；The inner side of described clamping connecting rod (37) is provided with brake block (39)；Described clamping cylinder (38) is double acting rod chamber band offsetting spring structure.
- High-speed vacuum Impregnation apparatus the most according to claim 3, it is characterised in that described rocking arm (5) is connected with hoist cylinder (8) by hoist cylinder bearing pin (17)；Described hoist cylinder (8) is connected by hoist cylinder bearing block (13) and lifting body (11) are fixing；It is provided with support beam (14) between horizontal base and the vertical side plate of described frame main body (11).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620097523.7U CN205518421U (en) | 2016-01-29 | 2016-01-29 | High -speed vacuum infiltration oozes equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620097523.7U CN205518421U (en) | 2016-01-29 | 2016-01-29 | High -speed vacuum infiltration oozes equipment |
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| CN205518421U true CN205518421U (en) | 2016-08-31 |
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| CN201620097523.7U Active CN205518421U (en) | 2016-01-29 | 2016-01-29 | High -speed vacuum infiltration oozes equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105521911A (en) * | 2016-01-29 | 2016-04-27 | 成都硅特自动化设备有限公司 | High-speed vacuum impregnation equipment |
| CN107442358A (en) * | 2017-07-24 | 2017-12-08 | 池州市勇攀智岩机电有限公司 | A kind of auto parts machinery Impregnation apparatus |
-
2016
- 2016-01-29 CN CN201620097523.7U patent/CN205518421U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105521911A (en) * | 2016-01-29 | 2016-04-27 | 成都硅特自动化设备有限公司 | High-speed vacuum impregnation equipment |
| CN105521911B (en) * | 2016-01-29 | 2017-09-05 | 成都硅特自动化设备有限公司 | High-speed vacuum Impregnation apparatus |
| CN107442358A (en) * | 2017-07-24 | 2017-12-08 | 池州市勇攀智岩机电有限公司 | A kind of auto parts machinery Impregnation apparatus |
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