CN205502576U - A sealed reinforcing apparatus that is used for concrete side column seam position template - Google Patents
A sealed reinforcing apparatus that is used for concrete side column seam position template Download PDFInfo
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- CN205502576U CN205502576U CN201620222720.7U CN201620222720U CN205502576U CN 205502576 U CN205502576 U CN 205502576U CN 201620222720 U CN201620222720 U CN 201620222720U CN 205502576 U CN205502576 U CN 205502576U
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Abstract
本实用新型公开了一种用于混凝土边柱接缝部位模板的密封加固装置,包括接缝部位模板,所述接缝部位模板包括模板面板和模板背楞;所述密封加固装置还包括分别设置在柱模板底部两侧的勾头螺栓,所述每个勾头螺栓前端通过锚固钢筋与下层顶板固定连接;所述两个勾头螺栓之间设置有两根分别位于所述勾头螺栓上下两侧、位于所述模板背楞外侧的支撑管;所述每个勾头螺栓末端分别设置有用于锁固的螺母。本实用新型通过将接缝部位模板与已施工结构连接固定及加设密封条,有效地克服了模板变形、漏浆及由此造成的边柱接茬范围混凝土错台、“烂根”、蜂窝、露筋等质量通病,保证接缝部位混凝土密实和表面平整,并可防止柱模板整体位移。
The utility model discloses a sealing and reinforcing device for a formwork at the joint part of a concrete side column, which comprises a formwork at the joint part, and the formwork at the joint part includes a formwork panel and a formwork back; The hook bolts on both sides of the bottom of the column formwork, the front end of each hook bolt is fixedly connected to the lower roof through anchoring steel bars; side, the support tube located outside the back of the template; the end of each hook bolt is respectively provided with a nut for locking. The utility model effectively overcomes the deformation of the formwork, leakage of slurry and the resulting concrete misalignment, "rotten roots", honeycomb, Common quality defects such as exposed ribs ensure that the concrete at the joints is dense and the surface is smooth, and can prevent the overall displacement of the column formwork.
Description
技术领域technical field
本实用新型涉及建筑工程施工,特别涉及一种混凝土现浇结构施工中用于混凝土边柱接缝部位模板的密封加固装置。The utility model relates to building engineering construction, in particular to a sealing and reinforcing device for a formwork at the joint part of a concrete side column in the construction of a concrete cast-in-place structure.
背景技术Background technique
在现浇框架结构施工中,混凝土边柱位于楼层标高处的水平接茬范围错台挂浆、“烂根”等外观质量缺陷普遍存在,是结构质量通病的顽疾,一直得不到妥善解决,长期困扰着建筑施工企业。In the construction of cast-in-place frame structures, appearance quality defects such as misplaced concrete side columns and hanging grout, "rotten roots" and other appearance quality defects are common in the horizontal stubble range at the floor level, which is a common problem of structural quality and has not been properly solved. Plagued by construction companies.
混凝土边柱水平接缝部位模板配置的通常做法是在支设上层边柱模板时,将外侧模板向下加长至柱的水平接缝以下,使其覆盖接缝并附贴在下层已施工的边柱外侧混凝土表面,期望能阻挡接缝处模板漏浆并控制接茬混凝土平整。但因该模板加长部分支撑刚度不够,与下层柱表面之间无法实现牢固严密合缝,浇筑混凝土时,水泥浆液会从模板下口流出,其中一部分滞留在接缝附近的模板与下层柱表面之间,对模板形成挤压,在与浇捣混凝土产生的侧压力共同作用下,造成接缝部位模板外张变形,进而加剧水泥浆外溢叠聚,在接缝下方出现明显的滴挂迭浆层,形成“错台”。漏浆严重时,由于水泥砂浆大量流失,会在混凝土接茬范围形成石子、钢筋外露,产生“烂根”、蜂窝、露筋等质量缺陷。上述侧压力还可能造成柱模板整体位移,从而导致成型的混凝土边柱轴线位置尺寸偏差。框架结构混凝土柱接茬质量缺陷严重影响结构整体外观质量、不但会影响到结构受力,也损害了施工企业的信誉,虽然可以进行剔凿修补,但需耗费大量的人工、材料、时间,而且还可能因无法判断被修补覆盖处的混凝土的质量缺陷情况而导致结构验收困难,带来工程施工工期进一步拖延。The common way to configure formwork at the horizontal joints of concrete side columns is to lengthen the outer formwork downwards below the horizontal joints of the columns when supporting the upper side column formwork, so that it covers the joints and attaches to the constructed side of the lower layer. The concrete surface outside the column is expected to prevent the formwork leakage at the joints and control the leveling of the stubbled concrete. However, because the support rigidity of the extended part of the formwork is not enough, it is impossible to achieve a firm and tight joint with the surface of the lower column. When pouring concrete, the cement slurry will flow out from the lower opening of the formwork, and part of it will stay between the formwork near the joint and the surface of the lower column. During this period, the formwork is squeezed, and under the joint action of the lateral pressure generated by pouring and ramming concrete, the formwork at the joint is stretched and deformed, which in turn intensifies the overflow and accumulation of cement slurry, and obvious dripping and overlapping slurry layers appear below the joint , forming a "wrong platform". When the grout leakage is serious, due to the loss of a large amount of cement mortar, stones and steel bars will be exposed in the area where the concrete is stubbled, resulting in quality defects such as "rotten roots", honeycombs, and exposed bars. The above-mentioned lateral pressure may also cause the overall displacement of the column formwork, thus resulting in the deviation of the axial position and size of the formed concrete side column. The quality defects of stubble stubble of concrete columns in frame structure seriously affect the overall appearance quality of the structure, which will not only affect the stress of the structure, but also damage the reputation of the construction company. It may be difficult to check and accept the structure due to the inability to judge the quality defects of the concrete covered by the repair, which will further delay the construction period of the project.
随着我国建筑事业的发展,建筑工程质量标准越来越高,相应对结构工程质量要求愈来愈严格,其中框架柱水平施工缝处理质量不仅影响观感,更直接关系到结构受力安全,必须予以认真重视。鉴于边柱接茬部位混凝土外观质量缺陷主要是由于该部位模板支设常规做法密封加固不到位漏浆所致,因此消除问题症结的关键是解决好接缝部位模板的支撑加固和密封。With the development of my country's construction industry, the quality standards of construction projects are getting higher and higher, and the quality requirements for structural engineering are becoming more and more stringent. be given serious attention. In view of the fact that the appearance quality defect of the concrete at the stubble part of the side column is mainly caused by the leakage of grout due to the insufficient sealing and reinforcement of the formwork support in this part, the key to eliminating the crux of the problem is to solve the support reinforcement and sealing of the formwork at the joint part.
实用新型内容Utility model content
本实用新型的目的是克服现有技术中的不足,提供一种通过将接缝部位模板与已施工结构连接固定及加设密封条,有效地克服了模板变形、漏浆及由此造成的边柱接茬范围混凝土错台、“烂根”、蜂窝、露筋等质量通病,保证接缝部位混凝土密实和表面平整,并可防止柱模板整体位移的密封加固装置。The purpose of this utility model is to overcome the deficiencies in the prior art, to provide a formwork by connecting and fixing the formwork at the seam with the constructed structure and adding a sealing strip, which effectively overcomes formwork deformation, slurry leakage and the resulting edges. Concrete staggering, "rotten roots", honeycomb, exposed reinforcement and other common quality problems in the column joint area, to ensure the compactness of the joints and the smooth surface of the joints, and to prevent the overall displacement of the column formwork sealing reinforcement device.
为了解决上述技术问题,本实用新型提供一种用于混凝土边柱接缝部位模板的密封加固装置,包括沿上层边柱外侧模板延伸至柱水平接缝以下的接缝部位模板,所述接缝部位模板包括模板面板和模板背楞;所述密封加固装置还包括分别设置在柱模板底部两侧、且平行紧贴下层顶板的勾头螺栓,所述每个勾头螺栓前端通过锚固钢筋与下层顶板固定连接;所述两个勾头螺栓之间设置有两根分别位于所述勾头螺栓上下两侧、并通过山型卡与所述勾头螺栓固定连接、且位于所述模板背楞外侧的支撑管;所述每个勾头螺栓末端分别设置有用于锁固的螺母。In order to solve the above-mentioned technical problems, the utility model provides a sealing and reinforcing device for the formwork of the joint part of the concrete side column, which includes a formwork for the joint part extending along the outer formwork of the upper side column to below the horizontal joint of the column, and the joint part The site formwork includes a formwork panel and a formwork back; the sealing reinforcement device also includes hook bolts arranged on both sides of the bottom of the column formwork and parallel to the lower roof. The top plate is fixedly connected; two hook bolts are arranged between the two hook bolts, which are respectively located on the upper and lower sides of the hook bolts, and are fixedly connected to the hook bolts through mountain-shaped clips, and are located outside the back of the formwork. The support tube; the end of each hook bolt is respectively provided with a nut for locking.
所述模板面板位于紧贴下层柱外侧的里层、靠近柱水平接缝处设置有密封条。The template panel is located in the inner layer close to the outer side of the lower column, and is provided with a sealing strip near the horizontal joint of the column.
所述勾头螺栓前端设置有180°弯钩,其弯曲直径与所述锚固钢筋直径相匹配。The front end of the hook bolt is provided with a 180° hook whose bending diameter matches the diameter of the anchoring steel bar.
所述勾头螺栓为直径不小于16mm,长度为410-450mm的圆钢制成。The hook bolts are made of round steel with a diameter not less than 16mm and a length of 410-450mm.
所述锚固钢筋顶部设置有90°弯钩,为直径不小于20mm,长度不小于250mm的钢筋制成。The top of the anchoring steel bar is provided with a 90° hook, which is made of a steel bar with a diameter of not less than 20mm and a length of not less than 250mm.
所述支撑管为直径48mm,长度大于边柱宽度的钢管制成。The support pipe is made of a steel pipe with a diameter of 48 mm and a length greater than the width of the side column.
所述接缝部位模板的长度为不小于100mm。The length of the template at the seam is not less than 100mm.
所述密封条为规格15-20mm的自粘泡沫塑料密封胶条构成。The sealing strip is composed of a self-adhesive foam plastic sealing strip with a specification of 15-20mm.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、本实用新型采用勾头螺栓、锚固钢筋、支撑管等将边柱接缝部位模板与结构连接固定,从而有效地防止模板变形、位移;1. The utility model uses hook bolts, anchoring steel bars, support pipes, etc. to connect and fix the formwork at the joint of the side column with the structure, thereby effectively preventing the formwork from being deformed and displaced;
2、本实用新型在下层边柱侧面顶部粘贴密封条,通过收紧的模板夹紧挤实,达到严密合缝,能有效地阻止漏浆;2. The utility model pastes the sealing strip on the top of the side column of the lower layer, clamps and squeezes it through the tightened formwork to achieve a tight seam, which can effectively prevent slurry leakage;
3、本实用新型装置,解决了现浇框架结构混凝土边柱接缝部位模板支撑加固与密封问题,有效地克服了传统模板变形、漏浆及由此造成的边柱接茬范围混凝土错台、“烂根”、蜂窝、露筋等质量通病,大大提高了框架结构外观质量和结构工程整体质量;3. The device of this utility model solves the problem of formwork support reinforcement and sealing at the joints of the concrete side columns of the cast-in-place frame structure, and effectively overcomes the traditional formwork deformation, grout leakage and the resulting concrete staggering in the side column stubble area, " Common quality problems such as rotten roots, honeycomb, and exposed ribs have greatly improved the appearance quality of the frame structure and the overall quality of the structural engineering;
4、本实用新型可避免后期修补,并可节省修补人工、材料,保证了工期,增加了施工企业的信誉度;4. The utility model can avoid late repairs, save repair labor and materials, ensure the construction period, and increase the credibility of the construction enterprise;
5、本实用新型装置结构简单、取材便利,其中锚固钢筋、钩头螺栓可利用施工废料加工;本实用新型装置成本低廉、加工、使用方便、可周转重复使用、易于推广,具有较大的经济效益和社会效益。5. The structure of the utility model device is simple, and materials are conveniently obtained. The anchoring steel bars and hook bolts can be processed with construction waste materials; benefits and social benefits.
附图说明Description of drawings
图1:本实用新型俯视结构示意图;Figure 1: a schematic view of the structure of the utility model;
图2:本实用新型正视结构示意图;Figure 2: Schematic diagram of the front view structure of the utility model;
图3:本实用新型侧视结构示意图。Figure 3: Schematic diagram of the side view structure of the utility model.
附图标注:1、模板面板;2、模板背楞;3、锚固钢筋;4、勾头螺栓;5、支撑管;6、山型卡;7、螺母;8、密封条;9、上层边柱外侧模板;10、下层柱;11、下层顶板。Drawings: 1. Formwork panel; 2. Formwork back corrugation; 3. Anchor steel bar; 4. Hook bolt; 5. Support pipe; 6. Mountain clip; 7. Nut; 8. Sealing strip; 9. Upper edge Column outer formwork; 10, lower column; 11, lower roof.
具体实施方式detailed description
下面结合附图对本实用新型作进一步的描述。Below in conjunction with accompanying drawing, the utility model is further described.
如附图1-3所示,一种用于混凝土边柱接缝部位模板的密封加固装置,包括沿上层边柱外侧模板9延伸至柱水平接缝以下、且长度不小于100mm的接缝部位模板,所述接缝部位模板包括模板面板1和模板背楞2,所述模板面板1位于紧贴下层柱10外侧的里层、靠近柱水平接缝处设置有密封条8,所述密封条8为规格15-20mm的自粘泡沫塑料密封胶条构成。As shown in Figures 1-3, a sealing and reinforcing device for the formwork at the joint of the concrete side column, including a joint that extends along the outer formwork 9 of the upper side column to below the horizontal joint of the column and whose length is not less than 100mm The template, the template at the joint part includes a template panel 1 and a template back corrugated 2, the template panel 1 is located in the inner layer close to the outer side of the lower column 10, and is provided with a sealing strip 8 near the horizontal joint of the column, and the sealing strip 8 is constituted by the self-adhesive foam plastics sealing strip of specification 15-20mm.
所述密封加固装置还包括分别设置在上层边柱外侧模板9底部两侧、且平行紧贴下层顶板11的勾头螺栓4,所述每个勾头螺栓4前端通过锚固钢筋3与下层顶板11固定连接,其中,所述勾头螺栓4为直径不小于16mm,长度为410-450mm的圆钢制成,其末端设置有规格为M16×70mm的螺纹,前端设置有180°弯钩,其弯曲直径与所述锚固钢筋3直径相匹配;所述锚固钢筋3顶部设置有90°弯钩,为直径不小于20mm,长度不小于250mm的钢筋制成。每套加固装置配两根勾头螺栓4,设置柱模板底部两侧,其前端弯钩钩挂住预埋在下层柱10结构梁板混凝土中的锚固钢筋3,用于对边柱接缝部位模板进行拉结固定;所述锚固钢筋3平行结构边线布置在上层边柱外侧模板9两侧,距柱侧边约150mm,距离结构边缘不小于100mm,所述锚固钢筋3埋入混凝土内长度不小于100mm,外露长度不小于100mm。The sealing reinforcement device also includes hook bolts 4 respectively arranged on both sides of the bottom of the outer formwork 9 of the upper side column and parallel to the lower roof 11. Fixed connection, wherein the hook bolt 4 is made of round steel with a diameter of not less than 16mm and a length of 410-450mm, the end of which is provided with a thread with a specification of M16×70mm, and the front end is provided with a 180° hook, which bends The diameter matches the diameter of the anchoring steel bar 3; the top of the anchoring steel bar 3 is provided with a 90° hook, which is made of a steel bar with a diameter not less than 20mm and a length not less than 250mm. Each set of reinforcing device is equipped with two hook bolts 4, which are arranged on both sides of the bottom of the column formwork, and the front hook hooks the anchoring steel bars 3 embedded in the concrete of the structural beam and slab of the lower column 10, and is used for the joints of the opposite side columns The formwork is tied and fixed; the parallel structural sidelines of the anchor bars 3 are arranged on both sides of the outer formwork 9 of the upper side column, about 150 mm away from the side of the column, and not less than 100 mm away from the edge of the structure. The length of the anchor bar 3 embedded in the concrete is not Less than 100mm, the exposed length is not less than 100mm.
所述两个勾头螺栓4之间设置有两根分别位于所述勾头螺栓4上下两侧、并通过山型卡6与所述勾头螺栓4固定连接、且位于所述模板背楞2外侧的支撑管5,所述支撑管5采用直径48mm,长度大于边柱宽度的钢管制成,本实施例中,其长度为边柱宽度+450mm×2;其中,所述山型卡6选用与Ф48钢管匹配的标准模板山型卡6,每根螺栓配一个,安装在螺栓末端。Two hook bolts 4 are arranged between the upper and lower sides of the hook bolt 4, and are fixedly connected to the hook bolt 4 through the mountain-shaped clip 6, and are located on the back of the formwork 2. The outer support pipe 5, the support pipe 5 is made of a steel pipe with a diameter of 48mm and a length greater than the width of the side column. In this embodiment, its length is the width of the side column+450mm×2; Standard formwork mountain card 6 matching with Ф48 steel pipe, one for each bolt, installed at the end of the bolt.
所述勾头螺栓4末端分别设置有用于锁固的螺母7,选取与所述勾头螺栓4匹配的山型螺母7,每根勾头螺栓4配一个螺母7。The ends of the hook bolts 4 are respectively provided with nuts 7 for locking, the mountain-shaped nuts 7 matching the hook bolts 4 are selected, and each hook bolt 4 is equipped with a nut 7 .
本实用新型装置的密封加固原理为:以预埋在结构梁板混凝土中的锚固钢筋3作为支承点,通过钩挂于其上的勾头螺栓4及配套的山型卡6、螺母7拉结锁固边柱接缝部位模板外侧的支撑管5,将接缝部位模板固定在结构上并紧贴已施工的下层柱10表面,同时夹紧下层柱10侧顶部的密封条8,从而达到牢固支撑并完全密封的效果。The sealing reinforcement principle of the utility model device is as follows: the anchoring steel bar 3 pre-buried in the concrete of the structural beam slab is used as the support point, and the hook bolt 4 hooked on it and the matching mountain-shaped clip 6 and nut 7 are used to pull the knot Lock the support pipe 5 on the outside of the formwork at the joint of the side column, fix the formwork at the joint on the structure and cling to the surface of the constructed lower column 10, and clamp the sealing strip 8 at the top of the lower column 10 at the same time, so as to achieve firmness Supportive and completely sealed effect.
制备并安装使用本实用新型密封加固装置,包括以下步骤:The preparation and installation of the utility model sealing reinforcement device includes the following steps:
一、装置制备1. Device preparation
(1)勾头螺栓4加工:螺杆钢筋采用无齿锯切断下料,用套丝机或螺纹板牙加工螺纹,加工尺寸及弯钩弯曲直径应符合要求,弯钩应平整无翘曲;(1) Hook bolt 4 processing: The screw steel bar is cut and blanked with a toothless saw, and the thread is processed with a threading machine or a thread die. The processing size and the bending diameter of the hook should meet the requirements, and the hook should be flat and free of warping;
(2)支撑管5:为外购或租赁钢管;对所用钢管进行检验,其规格尺寸应符合使用要求,质量符合标准,数量满足需要;(2) Support pipe 5: steel pipe purchased or leased; the steel pipe used shall be inspected, and its specification and size shall meet the requirements of use, the quality shall meet the standard, and the quantity shall meet the requirements;
(3)锚固钢筋3:规格不小于Ф20,下料长度不小于250mm,顶部作90°弯钩;(3) Anchor steel bar 3: the specification is not less than Ф20, the cutting length is not less than 250mm, and the top is made with a 90° hook;
(4)密封条8:为外购,规格、质量应符合标准,数量应满足要求;(4) Sealing strip 8: for outsourcing, the specifications and quality should meet the standards, and the quantity should meet the requirements;
(5)山型卡6:外购或租赁与钢管匹配的山型卡6,其质量应符合标准,数量应满足需要;(5) Mountain-shaped card 6: outsourced or leased mountain-shaped card 6 that matches the steel pipe, its quality should meet the standards, and the quantity should meet the needs;
(6)螺母7:外购与螺栓匹配的山型螺母7,质量应符合标准,数量应满足要求。(6) Nut 7: Purchase mountain-shaped nut 7 matching the bolt, the quality should meet the standard, and the quantity should meet the requirements.
二、准备工作2. Preparation
(1)下层结构施工时,在边柱两侧相应位置混凝土中预埋锚固钢筋3,其距柱侧边约150mm,距结构边缘不小于100mm,埋入混凝土内长度不小于100mm,外露长度不小于100mm;(1) During the construction of the lower structure, pre-embed the anchoring steel bar 3 in the concrete at the corresponding positions on both sides of the side column, about 150mm from the side of the column, not less than 100mm from the edge of the structure, the length of the embedded concrete is not less than 100mm, and the exposed length is not less than 100mm. less than 100mm;
(2)上层柱模板配制:将上层边柱外侧模板9沿高度方向向下加长不少于100mm。(2) Preparation of upper column formwork: lengthen the outer formwork 9 of the upper side column downwards by no less than 100mm along the height direction.
三、装置安装3. Device installation
(1)在下层边柱外侧面顶部靠近接缝位置粘贴密封条8;(1) Paste the sealing strip 8 on the top of the outer side of the lower side column near the seam;
(2)支设上层柱模板,其中上层边柱外侧模板9加长部分位于柱水平接缝以下,覆盖接缝并附贴于已施工的下层柱10表面;(2) supporting the upper column formwork, wherein the extended part of the outer formwork 9 of the upper side column is located below the horizontal joint of the column, covering the joint and attached to the surface of the constructed lower column 10;
(3)勾头螺栓4与山型卡6、螺母7装配:在勾头螺栓4末端螺纹段由内向外依次装上山型卡6和螺母7;(3) Assemble the hook bolt 4 with the mountain-shaped clip 6 and the nut 7: install the mountain-shaped clip 6 and the nut 7 in sequence from the inside to the outside on the threaded section at the end of the hook bolt 4;
(4)安装勾头螺栓4:将勾头螺栓4平置在下层梁板顶面,弯钩钩住锚固钢筋3,用铁丝绑扎临时固定;(4) Install the hook bolt 4: put the hook bolt 4 flat on the top surface of the lower beam slab, hook the anchoring steel bar 3 with the hook, and tie it with iron wire for temporary fixation;
(5)安装支撑管5:将支撑管5贴靠模板背楞2安设在模板背楞2与山型卡6之间,两根支撑管5分别置于螺栓的上、下面,卡在山型卡6的凹槽内;(5) Install the support pipe 5: place the support pipe 5 against the formwork back corrugated 2 and install it between the formwork back corrugated 2 and the mountain clamp 6, and place the two support pipes 5 above and below the bolts, In the groove of type card 6;
(6)拧紧螺母7锁固。(6) Tighten the nut 7 to lock.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620222720.7U CN205502576U (en) | 2016-03-22 | 2016-03-22 | A sealed reinforcing apparatus that is used for concrete side column seam position template |
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| CN201620222720.7U CN205502576U (en) | 2016-03-22 | 2016-03-22 | A sealed reinforcing apparatus that is used for concrete side column seam position template |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453459A (en) * | 2018-04-19 | 2018-08-28 | 湖北沛函建设有限公司 | Weld mold and method for heavy slip casting steel pipe |
| CN112324136A (en) * | 2020-10-15 | 2021-02-05 | 中铁八局集团第三工程有限公司 | Sealing strip for building secondary structure template caulking and sealing construction method |
-
2016
- 2016-03-22 CN CN201620222720.7U patent/CN205502576U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453459A (en) * | 2018-04-19 | 2018-08-28 | 湖北沛函建设有限公司 | Weld mold and method for heavy slip casting steel pipe |
| CN112324136A (en) * | 2020-10-15 | 2021-02-05 | 中铁八局集团第三工程有限公司 | Sealing strip for building secondary structure template caulking and sealing construction method |
| CN112324136B (en) * | 2020-10-15 | 2022-05-17 | 中铁八局集团第三工程有限公司 | Sealing strip for building secondary structure template caulking and sealing construction method |
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