CN205496657U - PCB cutter with multi -functional composite biocoating - Google Patents
PCB cutter with multi -functional composite biocoating Download PDFInfo
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- CN205496657U CN205496657U CN201521106438.4U CN201521106438U CN205496657U CN 205496657 U CN205496657 U CN 205496657U CN 201521106438 U CN201521106438 U CN 201521106438U CN 205496657 U CN205496657 U CN 205496657U
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- resistant layer
- oxidation resistant
- superhard film
- cutter
- transition zone
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Abstract
The utility model discloses a PCB cutter with multi -functional composite biocoating, the utility model discloses in proper order be equipped with transition layer, superhard cladding material, resistant oxide layer from the bottom to the top on the tungsten steel blade of PCB cutter sword surface, have the aforesaid and scribble superficial hardness and the high temperature resistance matter of the PCB cutter of layer structure and promoted by a wide margin, and make the abrasion performance increase of cutter to improved its life and machining precision, this coating simple structure and practicality are high in addition.
Description
Technical field
This utility model relates to the cutter of a kind of cutting PCB (printed circuit board (PCB)), particularly relates to a kind of PCB cutter with multifunctional composite coating, belongs to PCB processing device.
Background technology
Currently known PCB printed circuit board (PCB) cutter is to be made up of with the blade with cutting function the shank for the clamping of CNC Digit Control Machine Tool, and the material of cutting edge composition usually wolfram steel.Because PCB printed circuit board (PCB) is to be woven by hard glass fibre to form, recently more add ceramics because of halogen-free environmental requirement and enter in circuit board bonding resin, such as magnesium hydroxide, aluminium hydroxide etc., so that tungsten carbide tipped tool blade impact when machining destruction and easily produce collapse scarce, and the scarce passivation of collapsing of blade more causes cutting resistance to increase, and make temperature near cutting temperature and blade increase simultaneously, the result that temperature raises is that the resin in pcb board produces oxidisability chemical reaction with blade part, and make plated film coating and collapse scarce blade deterioration, produce the avalanche effect of vicious cycle like this, finally make machining accuracy suddenly decline significantly to shorten with cutter life, even breaking and damaged circuit plate.
Utility model content
In order to overcome above-mentioned the deficiencies in the prior art, this utility model provides a kind of PCB cutter with multifunctional composite coating, the coating structure of this tool surface can not only increase the case hardness of wolfram steel, the resistance to oxidation temperature of wolfram steel can also be improved, make the life-span of PCB cutter and machining accuracy all be substantially improved.
This utility model be the technical scheme is that to solve its technical problem
A kind of PCB cutter with multifunctional composite coating, it is made up of with the wolfram steel blade with cutting function the handle of a knife for clamping, described wolfram steel blade is arranged at the front end of handle of a knife, the surface of described wolfram steel blade is provided with transition zone, the surface of this transition zone is provided with superhard film, the surface of this superhard film is provided with oxidation resistant layer, and described transition zone is zirconium transition zone, ti interlayer or chromium transition zone;Described superhard film is zirconium aluminum carbon nitrogen superhard film, zirconium silicon-carbon nitrogen superhard film, titanium aluminum carbon nitrogen superhard film, titanium silicon-carbon nitrogen superhard film, chromium aluminum carbon nitrogen superhard film or chrome-silicon carbon nitrogen superhard film;Described oxidation resistant layer is zirconia-alumina oxidation resistant layer, zirconium silicon oxide oxidation resistant layer, titanium oxide aluminum oxidation resistant layer, titanium oxide silicon oxidation resistant layer, chromium oxide aluminum oxidation resistant layer or oxidation chrome-silicon oxidation resistant layer.
Its further technical scheme is:
The thickness of described transition zone is 100-500nm.
The thickness of described superhard film is 200-1500nm.
The thickness of described oxidation resistant layer is 100-800nm.
Described PCB cutter is milling cutter or drill bit.
Advantageous Effects of the present utility model is: this utility model is sequentially provided with transition zone, superhard film and oxidation resistant layer in the wolfram steel blade surface of PCB cutter from bottom to top, case hardness and the high temperature resistant character with the PCB cutter of above-mentioned coating structure are increased dramatically, and make the abrasion performance of cutter increase, thus improve its service life and machining accuracy, this coating structure is simple and practicality is high in addition.
Accompanying drawing explanation
Fig. 1 is coating structure schematic diagram on this utility model blade;
Fig. 2 is the structural representation of this utility model embodiment one;
Fig. 3 is the structural representation of this utility model embodiment two;
Wherein:
1-handle of a knife;2-wolfram steel blade;
3-transition zone;4-superhard film;
5-oxidation resistant layer.
Detailed description of the invention
This utility model is described in detail by specific embodiment and Fig. 1 to Fig. 3 below in conjunction with the application.
A kind of PCB cutter with multifunctional composite coating, is made up of with the wolfram steel blade 2 with cutting function the handle of a knife 1 for clamping, and described wolfram steel blade is arranged at the front end of handle of a knife, and this PCB cutter can be milling cutter or drill bit.
The surface of described wolfram steel blade 2 is provided with transition zone 3, and this transition zone 3 is zirconium (Zr) transition zone, titanium (Ti) transition zone or chromium (Cr) transition zone, and the thickness of this transition zone 3 is 100-500nm.Its role is to improve the adhesive force of coating, especially as wolfram steel and the middle-class between the superhard film on its upper strata, play a part relax internal stress and increase adhesive force.
The surface of described transition zone 3 is provided with superhard film 4, this superhard film 4 is zirconium aluminum carbon nitrogen (ZrAlCN) superhard film, zirconium silicon-carbon nitrogen (ZrSiCN) superhard film, titanium aluminum carbon nitrogen (TiAlCN) superhard film, titanium silicon-carbon nitrogen (TiSiCN) superhard film, chromium aluminum carbon nitrogen (CrAlCN) superhard film or chrome-silicon carbon nitrogen (CrSiCN) superhard film, and the thickness of this superhard film 4 is 200-1500nm.Above-mentioned superhard film effect is to strengthen the blade of PCB cutter, it is as the superhard film of four elements, owing to the incorporation of third and fourth element makes the lattice on microcosmic material structure change, therefore than general conventional Was Used hardened layer such as ZrN (zirconium nitride), TiN (titanium nitride), CrN (chromium nitride) etc., there is higher hardness.
The surface of described superhard film is provided with oxidation resistant layer 5, this oxidation resistant layer 5 is zirconia-alumina (ZrAlO) oxidation resistant layer, zirconium silicon oxide (ZrSiO) oxidation resistant layer, titanium oxide aluminum (TiAlO) oxidation resistant layer, titanium oxide silicon (TiSiO) oxidation resistant layer, chromium oxide aluminum (CrAlO) oxidation resistant layer or oxidation chrome-silicon (CrSiO) oxidation resistant layer, and the thickness of this oxidation resistant layer (5) is 100-800nm.This oxidation resistant layer has high temperature oxidation stability to protect the blade of PCB cutter, and it is the oxide layer utilizing coating process to be initially formed densification, and further oxidation reaction when therefore can slow down or avoid machining has higher heatproof character.
As it is shown in figure 1, coat successively on the surface of the wolfram steel blade 2 of PCB cutter: transition zone 3, superhard film 4 and oxidation resistant layer 5.
In the specific embodiment one shown in Fig. 2, it is provided that PCB cutter be a milling cutter, it has wolfram steel handle of a knife 1 and a wolfram steel blade 2.This milling cutter is removed surface and oil contaminant with ultrasound in advance, dry the moisture being attached on this milling cutter again, in the way of cathodic arc deposition (cathodic arc deposition), carry out the coating of edge of milling cutter face coat, be followed successively by: thickness is the transition zone Zr of 500 nanometers;Thickness is the superhard film ZrAlCN of 1000 nanometers, and vickers (Vicker ' s, the 10g) hardness of this superhard film is Hv4200;Thickness is oxidation resistant layer ZrAlO of 500 nanometers.The working durability of milling cutter is 8 times without coating milling cutter in this embodiment.
In the specific embodiment two shown in Fig. 3, it is provided that PCB cutter be a drill bit, it has rustless steel handle of a knife 1 and a wolfram steel blade 2.This drill bit is removed surface and oil contaminant with ultrasound in advance, dry the moisture being attached on this drill bit again, in the way of magnetron sputtering deposition (magnetron sputtering deposition), carry out the coating of drill bit edge portion surfaces, be followed successively by: the transition zone Cr of thickness 300 nanometer;The superhard film CrSiCN of thickness 500 nanometer, and vickers (Vicker ' s, the 10g) hardness of this superhard film is Hv4300;Thickness is oxidation resistant layer CrSiO of 300 nanometers.The drilling hole amount of drill bit is 11.5 times without coated drill in this embodiment.
Claims (5)
1. a PCB cutter with multifunctional composite coating, the handle of a knife (1) clamped by confession and the wolfram steel blade (2) with cutting function form, described wolfram steel blade is arranged at the front end of handle of a knife, it is characterized in that: the surface of described wolfram steel blade is provided with transition zone (3), the surface of this transition zone is provided with superhard film (4), the surface of this superhard film is provided with oxidation resistant layer (5), and described transition zone (3) is zirconium transition zone, ti interlayer or chromium transition zone;Described superhard film (4) is zirconium aluminum carbon nitrogen superhard film, zirconium silicon-carbon nitrogen superhard film, titanium aluminum carbon nitrogen superhard film, titanium silicon-carbon nitrogen superhard film, chromium aluminum carbon nitrogen superhard film or chrome-silicon carbon nitrogen superhard film;Described oxidation resistant layer (5) is zirconia-alumina oxidation resistant layer, zirconium silicon oxide oxidation resistant layer, titanium oxide aluminum oxidation resistant layer, titanium oxide silicon oxidation resistant layer, chromium oxide aluminum oxidation resistant layer or oxidation chrome-silicon oxidation resistant layer.
The PCB cutter with multifunctional composite coating the most according to claim 1, it is characterised in that: the thickness of described transition zone (3) is 100-500nm.
The PCB cutter with multifunctional composite coating the most according to claim 1, it is characterised in that: the thickness of described superhard film (4) is 200-1500nm.
The PCB cutter with multifunctional composite coating the most according to claim 1, it is characterised in that: the thickness of described oxidation resistant layer (5) is 100-800nm.
The PCB cutter with multifunctional composite coating the most according to claim 1, it is characterised in that: described PCB cutter is milling cutter or drill bit.
Priority Applications (1)
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CN201521106438.4U CN205496657U (en) | 2015-12-28 | 2015-12-28 | PCB cutter with multi -functional composite biocoating |
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CN201521106438.4U CN205496657U (en) | 2015-12-28 | 2015-12-28 | PCB cutter with multi -functional composite biocoating |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108396284A (en) * | 2018-05-09 | 2018-08-14 | 广东鼎泰高科精工科技有限公司 | A kind of PCB drill bits and its manufacturing method with resistance to oxidation hard lubricant coating |
CN111975046A (en) * | 2019-05-24 | 2020-11-24 | 江苏叁陆零工具有限公司 | Composite structure of micro drill bit |
CN112941462A (en) * | 2021-01-28 | 2021-06-11 | 东莞市华升真空镀膜科技有限公司 | Composite coating cutter and preparation method and application thereof |
CN114905058A (en) * | 2022-05-20 | 2022-08-16 | 沈阳金锋特种刀具有限公司 | Graphene composite coating cutter and preparation method thereof |
-
2015
- 2015-12-28 CN CN201521106438.4U patent/CN205496657U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108396284A (en) * | 2018-05-09 | 2018-08-14 | 广东鼎泰高科精工科技有限公司 | A kind of PCB drill bits and its manufacturing method with resistance to oxidation hard lubricant coating |
CN111975046A (en) * | 2019-05-24 | 2020-11-24 | 江苏叁陆零工具有限公司 | Composite structure of micro drill bit |
CN112941462A (en) * | 2021-01-28 | 2021-06-11 | 东莞市华升真空镀膜科技有限公司 | Composite coating cutter and preparation method and application thereof |
CN114905058A (en) * | 2022-05-20 | 2022-08-16 | 沈阳金锋特种刀具有限公司 | Graphene composite coating cutter and preparation method thereof |
CN114905058B (en) * | 2022-05-20 | 2024-04-26 | 沈阳金锋特种刀具有限公司 | Graphene composite coating cutter and preparation method thereof |
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