CN205496407U - Metal is accurate adjusting device of flexible mould unit of dot matrix for decorative board - Google Patents
Metal is accurate adjusting device of flexible mould unit of dot matrix for decorative board Download PDFInfo
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- CN205496407U CN205496407U CN201620118720.2U CN201620118720U CN205496407U CN 205496407 U CN205496407 U CN 205496407U CN 201620118720 U CN201620118720 U CN 201620118720U CN 205496407 U CN205496407 U CN 205496407U
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Abstract
The utility model provides a metal is accurate adjusting device of flexible mould unit of dot matrix for decorative board, includes the high adjusting device of unit (1), the high controlling means of unit (2), the high recognition device of unit (3) and mounting base mechanism (4). The high adjusting device of unit mainly rotates the mesh that reaches the altitude mixture control through the rotatory mould unit's of drive of a servo motor (5) lead screw, the high controlling means of unit moves the assigned position according to the data that transmit the 2nd servo motor to with the high recognition device of unit, whether the unit recognition device mainly comes the detection highly to accord with through response mould unit's top position. Feedback signal gives the high adjusting device of unit at once when mould unit's tip reachs the high recognition device's of assigned position trigger element inductive switch, and the high adjusting device of unit stops servo motor at once, adjusts and accomplishes. The utility model discloses have to a large amount of mould unit altitude mixture controls efficient, the precision is high, low in labor strength's characteristics.
Description
Technical field
This utility model relates to a kind of metal lagging dot matrix flexible die unit device for precision regulating, belongs to mechanical movement precision Control Technology field.
Background technology
Along with the fast development of contemporary metal plate face curtain wall particularly aluminum facade industry, people are no longer limited to single plane aluminum facade, arc curtain wall aluminium plate and free form surface curtain wall aluminium plate and are more and more applied in building outer wall decorative material field.The Chinese patent of the Patent No. 2013208410753 of first inventor's design of the present utility model discloses a kind of manually adjustable curved surface alluminium decorating plate molding flexible die, it it is the screw rod die unit height arranged by the point of adjustment configuration free form surface that forms flexible die
Owing to metal lagging dot matrix flexible die is that multiple spot is assembled, there is large number of die unit and use manually regulation die unit height, therefore die unit altitude mixture control workload is huge, manually regulation efficiency is low and occurs that the frequency of error and mistake is higher, dimensional accuracy is low, molding flexible die free form surface actual effect and theoretical effect deviation are relatively big, and undesirable or defect the probability of formed product is big.
The utility model proposes a kind of metal lagging dot matrix flexible die unit device for precision regulating, servomotor is used to rotate regulation and the control carrying out die unit height, and use optoelectronic induction principle to carry out the identification of die unit height, have precision height, efficiency is high, labor intensity is low, easy and simple to handle, regulation controls accurately, automaticity advantages of higher, it is possible to well overcome the technological deficiency of existing manual regulation die unit height.
Summary of the invention
The purpose of this utility model is manually to regulate, for metal lagging dot matrix flexible die cell height, the deficiency that error is big, efficiency is low, operation is inconvenient, labor intensity is big, it is provided that a kind of metal lagging dot matrix flexible die unit device for precision regulating.
Technical problem to be solved in the utility model realizes by the following technical solutions:
A kind of metal lagging dot matrix flexible die unit device for precision regulating includes that cell height adjusting means, cell height control device, cell height identification device, install base construction.
Described cell height adjusting means is welded on horizontal mounting plate by preposition installation riser, the accurate self-checking device of distance that described cell height adjusting means is made up of the first servomotor and other connectors；Described cell height controls device to be had same central axis with described cell height adjusting means and is welded on horizontal mounting plate by preposition supporting vertical plate；Described cell height identification device is to control device by slide block and cell height to be connected, and, utilize screwed hole and cell height control device screw rod to match incompatible transmission；The effect that installation is fixing is played in the bottom that described installation base construction is positioned at whole device.
Described cell height adjusting means includes the first servomotor, preposition installation riser, motor contact, holddown spring, die unit adapter, preposition supporting vertical plate and location fastening block；Described first servomotor horizontal direction is arranged on preposition installation riser offer driving force；Described first servomotor is horizontally fixed on preposition installation riser by bolt；Have for by the big hole of motor shaft and the screwed hole that is used for fixing the first servomotor on described preposition installation riser, and be vertically fixed on horizontal mounting plate by welding；It is cylinder axis that described motor contact front end face is machined with circular hole rear end, and the first servo motor shaft and front end face circular hole are joined the vertical bolt of merga pass and fixed, and back end cylindrical axle and die unit adapter through hole join merga pass vertical bolt location；Described holddown spring ensures die unit adapter and die unit to be connected firmly not by the compression of spring to loosen through motor contact back end cylindrical axle；Described die unit adapter be tubular type structure and up and down certain length be processed into the plane having mounting hole, by radially across the groove of the bolt card progressive die of die unit adapter tool unit tail coming be connected with die unit and carry out transmission, coordinating for hole and axle between die unit adapter and motor contact, and die unit adapter can slide through vertical direction bolt guarantee extreme position on motor contact；It is threaded hole and breach in described preposition supporting vertical plate and is vertically fixed on horizontal mounting plate by welding；Described location fastening block is to be bolted in preposition supporting vertical plate and the two cooperatively forms support slot for supporting and jig unit.
Described cell height controls device and includes the second servomotor, fixed blocks, photoelectric sensor, rack beam, rearmounted supporting vertical plate, bearing, screw rod, slide rail, rearmounted installation riser and boring cover；Described second servomotor is bolted in fixed blocks；Described fixed blocks has two and front/rear end all has two screwed holes, and side is bolted the second servomotor, and opposite side is then bolted in rearmounted supporting vertical plate；Described photoelectric sensor has two and is separately mounted on rearmounted supporting vertical plate and rearmounted installation riser, on the other hand two photoelectric sensors arranged by this kind are identified the height of die unit and signal feeds back to the second servomotor play the effect stopping motor, can play zero testing and the effect of regulation die unit identification device zero；Have through hole on described rack beam both ends horizontal face and be bolted between two risers the effect primarily serving support die unit；Having through hole in described rearmounted supporting vertical plate for positioning fixed blocks and the second servomotor, top is machined with groove and is mainly used to support and jig unit；Described bearing has two and coordinates with the axle at screw rod two ends respectively and be then sequentially arranged on rearmounted supporting vertical plate and rearmounted installation riser, is mainly used to reduce screw rod rotational resistance and improve stability of rotation and precision；Described screw rod is arranged between rearmounted supporting vertical plate and rearmounted installation riser by bearing to be rotated by driven by motor and makes die unit identification device reach to specify position, and screw rod has circular hole and matches with motor shaft to merge and utilize the bolt of vertical direction to fix near the end of motor；Described slide rail is arranged on horizontal mounting plate and two ends are fixed with rearmounted supporting vertical plate and rearmounted installation riser respectively；Have dead eye on described rearmounted installation riser for installing bearing and being fixed with slide rail by bolt, be vertically fixed on horizontal mounting plate entirely through welding；Described boring cover is to be arranged on rearmounted installing plate by bolt, primarily serves compression bearing and the effect of sealing.
Described cell height identification device includes that cross beam support riser, angle steel, slide block, photoelectricity trigger switch；Described cross beam support riser is arranged on slide block by angle steel and can move along with the motion of slide block, plays support crossbeam and the effect of die unit；Described angle steel has two and is mainly used to fixed cross beam supporting vertical plate and photoelectricity triggering switch；Having screwed hole on described slide block carry out transmission with screw rod cooperation and matched with slide rail by slide block, slide block can trigger switch with photoelectricity and slide on slide rail；Described photoelectricity triggering switch is arranged on slide block and upper end is that U-shape structure triggers photoswitch when die unit end arrives U-shape structure, now photoelectric sensor feed back signal to the second servomotor stop second servomotor rotate, primarily serve signal feedback effect.
Described installation base construction includes horizontal mounting plate, closure side plate；Described horizontal mounting plate primarily serves installs fixing effect；Described closure side plate is bolted on preposition installation riser and rearmounted loading board, primarily serves the effect of closure.
This utility model utilizes the first servomotor to rotate and regulates the height of die unit and the most manually regulate that automaticity is higher to be easier to operate to, and higher compared with manually regulating the more preferable precision of controllability.Die unit adapter be designed between motor contact can by relative slip in the way of ensure that and can install additional efficiently, accurately and dismantle die unit, on the other hand when add install die unit after make die unit adapter return to left side extreme position and utilize the thrust of holddown spring to make between die unit adapter and die unit to be firmly connected by the effect of holddown spring, it is ensured that die unit arrangement for adjusting height will not occur therebetween when regulation die unit height loosening to cause scale error or mistake.Die unit height controller is to obtain position data by the second servomotor then to drive screw rod to rotate to drive die unit identification device to arrive to specify positional precision high controllability good, and it is accurate that thread screw transmission has that the advantages such as precision height, stable drive, self-locking performance are good ensure that when regulation die unit height.Specify photoelectric sensor feedback signal the most at once after location triggered photoelectric sensor switch to make it stop operating to the second servomotor when die unit end arrives, use this kind of efficient feedback regulation mode that the process needing manually to participate in regulation is reduced further and speed faster, degree of accuracy higher.
The beneficial effects of the utility model are, compared with prior art, this utility model use servomotor to regulate as driving force automaticity is high, governing speed is fast, controllability good, efficiency is high has big advantage relative to manually regulation；On the other hand optoelectronic induction principle is utilized to add feed-back regulatory mechanism, when die unit arrives desired height, servomotor can stop operating in time and ensure that die unit height stops on the height that we are required, during regulation manual for high-volume, the probability due to labor intensity die unit big, of long duration altitude mixture control mistake is relatively big, by using this regulation feedback mechanism to ensure that much the most large batch of die unit altitude mixture control is greatly improved all without a die unit accuracy altitude mixture control mistake occur.The mode efficiency that what this die unit device for precision regulating was relatively conventional regulate manually is high, precision is high, easy and simple to handle, controllability is good, automaticity is high has big advantage.
Accompanying drawing explanation
Fig. 1 is population structure schematic diagram of the present utility model；
Fig. 2 is the structural representation of cell height adjusting means of the present utility model；
Fig. 3 is the structural representation that cell height of the present utility model controls device；
Fig. 4 is the structural representation of cell height identification device of the present utility model；
Fig. 5 is metal lagging dot matrix flexible die population structure schematic diagram；
In figure: 1 is cell height adjusting means；2 is that cell height controls device；3 is cell height identification device；4 is to install base construction；5 is die unit；101 is the first servomotor；102 is preposition installation riser；103 is motor contact；104 is holddown spring；105 is die unit adapter；106 is preposition supporting vertical plate；107 is location fastening block；201 is the second servomotor；202 is fixed blocks；203 is photoelectric sensor；204 is rack beam；205 is rearmounted supporting vertical plate；206 is bearing；207 is screw rod；208 is slide rail；209 is rearmounted installation riser；210 is boring cover；301 is cross beam support riser；302 is angle steel；303 is slide block；304 is that photoelectricity triggers switch；401 is horizontal mounting plate；402 is closure side plate.
Detailed description of the invention
For the technological means making this utility model be realized, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with specific embodiment and diagram, this utility model is expanded on further.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4 and Fig. 5, the present embodiment one metal lagging dot matrix flexible die unit device for precision regulating, control device 2, cell height identification device 3 including cell height adjusting means 1, cell height and base construction 4 is installed.
Cell height adjusting means 1 is to be welded on horizontal mounting plate 401 by preposition installation riser 102, the accurate self-checking device of distance that cell height adjusting means 1 is made up of the first servomotor 101 and other connectors；Cell height controls device 2 to be had same central axis with cell height adjusting means 1 and is welded on horizontal mounting plate 401 by preposition supporting vertical plate 106；Cell height identification device 3 is to control the slide rail 208 of device 2 by slide block 303 and cell height to be connected, and, the screw rod 207 utilizing screwed hole and cell height to control device 2 matches incompatible transmission；Base construction 4 is installed and is positioned at the bottom of whole device, play and fixing effect is installed.
Cell height adjusting means 1 includes the first servomotor 101, preposition installation riser 102, motor contact 103, holddown spring 104, die unit adapter 105, preposition supporting vertical plate 106, location fastening block 107；First servomotor 101 is horizontally fixed on preposition installation riser 102 by bolt；It is machined with a big hole and some small sircle holes on preposition installation riser 102 and is vertically fixed on horizontal mounting plate 401 by welding；It is cylinder axis that motor contact 103 front end face is machined with circular hole rear end, and the first servo motor shaft and front end face circular hole are joined the vertical bolt of merga pass and fixed, and back end cylindrical axle and die unit adapter 105 through hole join merga pass vertical bolt location；Through the back end cylindrical axle of motor contact 103, the effect primarily serving compression, holddown spring 104 ensures that between die unit adapter 105 and die unit 5, stable connection does not loosens；Die unit adapter 105 be tubular type structure and up and down certain length be processed into the plane having mounting hole, the groove of die unit 5 afterbody comes be connected with die unit 5 and carry out transmission by entering radially across the bolt card of die unit adapter 105, coordinating for hole and axle between die unit adapter 105 with motor contact 103, and die unit adapter 105 can slide through vertical direction bolt guarantee extreme position on motor contact 103；It is threaded hole and breach in preposition supporting vertical plate 106 and is vertically fixed on horizontal mounting plate 401 by welding；Location fastening block 107 is to be bolted in preposition supporting vertical plate 106 and the two cooperatively forms support slot for supporting die unit.
Cell height controls device 2 and includes the second servomotor 201, fixed blocks 202, photoelectric sensor 203, rack beam 204, rearmounted supporting vertical plate 205, bearing 206, screw rod 207, slide rail 208, rearmounted installation riser 209, boring cover 210；Second servomotor 201 is bolted in fixed blocks 202；Fixed blocks 202 has two and front/rear end all has two screwed holes, and side is bolted the second servomotor 201 opposite side and is then bolted in rearmounted supporting vertical plate 205；Photoelectric sensor 203 has two and is separately mounted on rearmounted supporting vertical plate 205 and rearmounted installation riser 209, on the other hand two photoelectric sensors 203 arranged by this kind are identified the height of die unit 5 and signal feeds back to the second servomotor 201 play the effect stopping motor, can play zero testing and the effect of regulation die unit identification device 3 zero；Have through hole on rack beam 204 both ends horizontal face and be bolted between two risers the effect primarily serving support die unit 5；Having through hole in rearmounted supporting vertical plate 205 for positioning fixed blocks 202 and the second servomotor 201, top is machined with groove and is mainly used to support and jig unit 5；Bearing 206 has two and coordinates and be sequentially arranged at the axle at screw rod 207 two ends on rearmounted supporting vertical plate 205 and rearmounted installation riser 209 respectively, is mainly used to reduce screw rod 207 rotational resistance and improve stability of rotation and precision；Screw rod 207 is arranged between rearmounted supporting vertical plate 205 and rearmounted installation riser 209 by bearing 206 to be rotated by driven by motor and orders about die unit identification device 3 and reach to specify position, and screw rod 207 end has the axle of circular hole and the second servomotor 201 and matches to merge and utilize the bolt of vertical direction to fix；Slide rail 208 is arranged on horizontal mounting plate 401 and two ends are fixed with rearmounted supporting vertical plate 205 and rearmounted installation riser 209 respectively；Have dead eye on rearmounted installation riser 209 for installing bearing 206 and being fixed with slide rail 208 by bolt, be vertically fixed on horizontal mounting plate 401 entirely through welding；Boring cover 210 is to be arranged on rearmounted installation riser 209 by bolt, primarily serves the effect compressing bearing 206 and sealing.
Cell height identification device 3 includes that cross beam support riser 301, angle steel 302, slide block 303, photoelectricity trigger switch 304；Described cross beam support riser 301 is arranged on slide block 303 by angle steel 302 and can move along with the motion of slide block 303, plays support rack beam 204 and the effect of die unit 5；Angle steel 302 has two and is mainly used to fixed cross beam supporting vertical plate 301 and photoelectricity triggering switch 304；Having screwed hole on slide block 303 carry out transmission with screw rod 207 cooperation and match with slide rail 208, slide block 303 can trigger switch 304 with photoelectricity and slide on slide rail 208；Photoelectricity triggering switch 304 is arranged on slide block 303 and upper end is that U-shape structure triggers photoswitch 304 when die unit 5 end arrives U-shape structure, now photoelectric sensor 203 feeds back signal to the first servomotor 101 and stops electric machine rotation, primarily serves feedback signal and stops the effect of motor.
Base construction 4 is installed and includes horizontal mounting plate 401, closure side plate 402；Horizontal mounting plate 401 primarily serves installs fixing effect；Closure side plate 402 is bolted in preposition installation riser 102 and rearmounted supporting vertical plate 205, primarily serves the effect of closure.
In use, first die unit adapter 105 is moved now holddown spring 104 to the first servomotor 101 direction and be in impaction state, die unit 5 to be regulated is installed in cell height adjusting means 1 unclamps die unit adapter 105 subsequently and makes it be connected with die unit 5 and pass through holddown spring 104 to compress.Startup system, the initial position of photoelectric sensor switch 203 detector unit level identification device 3, when the initial position of cell height identification device 3 is in nonzero digit, the zero signal of photoelectric sensor switch 203 is nonzero digit, second servomotor 201 rotation drives screw rod 207 rotation to order about cell height identification device 3 and returns to zero-bit, after zero signal determines, the second servomotor 201 stops operating, and so far zero process completes.Second servomotor 201 gathers the altitude information of die unit 5 and then drives screw rod 207 to rotate to order about cell height identification device 3 and start to slide into appointment position from zero-bit and stop, and so far the control process of die unit 5 specified altitude assignment distance completes.After said process completes, cell height adjusting means 1 is started working, first servomotor 101 is received work order and is started to specify the height of rotational speed now die unit 5 slowly to increase, when the end of die unit 5 arrives the position of die unit identification device 3 and triggers photoelectricity triggering switch 304, photoelectric sensor feedback signal immediately makes it stop operating to the first servomotor 101, now the height of die unit 5 is not further added by and is parked at the height and position that we are required, and so far the height adjustment of die unit 5 completes.Mold removal unit 5 carries out next step and installs, and whole regulation process completes.
Claims (4)
1. a metal lagging dot matrix flexible die unit device for precision regulating, it is characterised in that described device includes that cell height adjusting means, cell height control device, cell height identification device and pedestal；Described cell height controls device and is arranged on the horizontal mounting plate of pedestal in the way of same central axis with described cell height adjusting means；Described cell height identification device controls be connected relative can slide, and utilize therebetween screwed hole and cell height of the slide rail of device by slide block and cell height and controls device screw rod and match and incompatible carry out transmission.
A kind of metal lagging dot matrix flexible die unit device for precision regulating, it is characterized in that, described cell height adjusting means includes the first servomotor, preposition installation riser, motor contact, holddown spring, die unit adapter, preposition supporting vertical plate and location fastening block；Described first servomotor is horizontally fixed on preposition installation riser offer driving force by bolt；It is cylinder axis that described motor contact front end face is machined with circular hole rear end, and servo motor shaft and front end face circular hole are joined the vertical bolt of merga pass and fixed, and back end cylindrical axle and die unit adapter through hole join merga pass vertical bolt location；Described holddown spring is through motor contact back end cylindrical axle and die unit can be made to be in the extreme position away from servomotor by the effect of holddown spring；Described die unit adapter be tubular type structure and up and down certain length be processed into the plane having mounting hole, by radially across the groove of the bolt card progressive die of die unit adapter tool unit tail coming be connected with die unit and carry out transmission, further, die unit adapter can slide through vertical direction bolt guarantee extreme position on motor contact；It is threaded hole and breach in described preposition supporting vertical plate and is vertically fixed on horizontal mounting plate by welding；Described location fastening block is to be bolted in preposition supporting vertical plate and the two cooperatively forms support slot for supporting die unit.
A kind of metal lagging dot matrix flexible die unit device for precision regulating, it is characterized in that, described cell height controls device and includes the second servomotor, fixed blocks, photoelectric sensor, rack beam, rearmounted supporting vertical plate, bearing, screw rod, slide rail, rearmounted installation riser and boring cover；Described second servomotor is fixed in rearmounted supporting vertical plate by fixed blocks；Described second servomotor connects and drives screw rod；Described photoelectric sensor has two and is separately mounted on rearmounted supporting vertical plate and rearmounted installation riser, plays zero regulation and the effect of detection position feed back signal；Have through hole on described rack beam both ends horizontal face and be bolted between two risers the effect primarily serving support die unit；Described screw rod is in the middle part slide rail of slide rail and is then arranged on horizontal mounting plate, and dependence thread screw carrys out transmission, the cooperation of slide block slide rail is slided.
A kind of metal lagging dot matrix flexible die unit device for precision regulating, it is characterised in that described cell height identification device includes that cross beam support riser, angle steel, slide block and photoelectricity trigger switch；Having screwed hole on described slide block and the screw rod with cell height control device coordinates, rotated by screw rod and order about slide block movement, slide block can slide with slide rail formation precision-fit and the slide block of cell height control device on slide rail；Described photoelectricity triggering switch is fixed on slide block by angle steel and can be along with slide block movement is to specifying position, and i.e. trigger photoelectric sensor when die unit end arrives at photoelectric sensor switch U-shape structure, the servomotor of photoelectric sensor feedback signal immediately to cell height adjusting means.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620118720.2U CN205496407U (en) | 2016-02-14 | 2016-02-14 | Metal is accurate adjusting device of flexible mould unit of dot matrix for decorative board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620118720.2U CN205496407U (en) | 2016-02-14 | 2016-02-14 | Metal is accurate adjusting device of flexible mould unit of dot matrix for decorative board |
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| CN205496407U true CN205496407U (en) | 2016-08-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000743A (en) * | 2019-03-05 | 2019-07-12 | 上海交通大学 | A kind of flexible operation platform of expandable type coordinated multi-point |
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2016
- 2016-02-14 CN CN201620118720.2U patent/CN205496407U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000743A (en) * | 2019-03-05 | 2019-07-12 | 上海交通大学 | A kind of flexible operation platform of expandable type coordinated multi-point |
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