CN205488180U - Calibration of solar energy component power testing appearance is with automatic auxiliary device - Google Patents

Calibration of solar energy component power testing appearance is with automatic auxiliary device Download PDF

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Publication number
CN205488180U
CN205488180U CN201620210631.0U CN201620210631U CN205488180U CN 205488180 U CN205488180 U CN 205488180U CN 201620210631 U CN201620210631 U CN 201620210631U CN 205488180 U CN205488180 U CN 205488180U
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China
Prior art keywords
feed mechanism
axis feed
calibration
pedestal
auxiliary device
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CN201620210631.0U
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Chinese (zh)
Inventor
安全长
陈小梅
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Changzhou EGing Photovoltaic Technology Co Ltd
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Changzhou EGing Photovoltaic Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model belongs to the technical field of the solar energy component production technology and specifically relates to a calibration of solar energy component power testing appearance is with automatic auxiliary device, which comprises a column, the loading board, vacuum generator and controller, the stand supports the below at the loading board, the lower fixed surface of loading board has Y axle feed mechanism, be equipped with X axle feed mechanism on the Y axle feed mechanism, Y axle feed mechanism is used for driving X axle feed mechanism along Y axle direction motion, be provided with Z axle feed mechanism on the X axle feed mechanism, X axle feed mechanism is used for driving Z axle feed mechanism along X axle direction motion, set up sucking disc vacuum generator and sucking disc intercommunication on the Z axle feed mechanism, the controller respectively with X axle feed mechanism, Y axle feed mechanism, Z axle feed mechanism and vacuum generator signal connection, the utility model discloses degree of automation is high, has alleviateed staff's work load for alignment work is light convenient, has improved productivity ratio greatly.

Description

Automatization's auxiliary device is used in the calibration of solar components power measuring
Technical field
This utility model relates to solar components production technical field, and especially a kind of solar components power is surveyed Automatization's auxiliary device is used in examination instrument calibration.
Background technology
If solar components as shown in Figure 5 19 has dry tablet cell piece 20, solar components 19 is final with power Curstomer-oriented, produces complete solar components 19 power test of encapsulation and occupies in whole module production process Critical role, method of testing is that solar components 19 connects load, utilizes solar simulator, will be the strongest The light of degree is radiated at assembly surface, uses the data collecting card linking on computer to gather related data, with specially Door software carries out Treatment Analysis.Light intensity 1000W/m that the glass surface each point of test request monoblock unit accepts2, How to ensure that test instrunment light intensity uniform becomes a result important indicator accurately of test, such as Fig. 6 and Solar components power measuring shown in 7 generally comprises analog light source 21 and is positioned at above analog light source 21 Sheet glass 22 test zone, the both sides of sheet glass 22 test zone have assembly transmission guide rail, to solar energy During assembly 19 power test, solar components 19 is moved to along guide rail the appointment of sheet glass 22 test zone Position, makes to exist between solar components 19 glass surface and sheet glass 22 determining deviation owing to guide rail exists, It is being carried out power test, along with the use of power test equipment, owing to a variety of causes causes test zone The light intensity of local produces difference with other positions, thus causes the every cell piece 20 on solar components 19 The light intensity received is inconsistent, the power test of assembly is produced impact, it is therefore desirable to production line is used by timing Solar components 19 power measuring light intensity uniform is calibrated, at present at production line solar components In the calibration process of power measuring light intensity uniform, by a piece of normal cell sheet 20 according to solar components Cell piece 20 on 19 is distributed, and on sheet glass 22, one_to_one corresponding moves and carries out light intensity test, due to standard Cell piece is placed directly on sheet glass 22, does not exists when causing calibrating between standard cell piece and sheet glass 22 Spacing, the test environment that there is spacing during from assembly production line test is different, and during test, the existence due to spacing is led Cause light intensity and be weaker than calibration condition, the accuracy of the power test of assembly is impacted.Calibration at present is moving During dynamic normal cell sheet, owing to normal cell sheet relative component is the least, every secondary control and sheet glass 22 Between spacing be difficult to hold, bring the biggest difficulty and trouble to actual calibration operation.
Utility model content
The technical problems to be solved in the utility model is: in order to solve to carry out production line with too in prior art During sun energy component power tester light intensity uniform calibration, nothing between normal cell sheet and tester sheet glass Spacing and cause the problem that the accuracy of the power test to assembly impacts, existing provide a kind of solar energy group Automatization's auxiliary device is used in the calibration of part power measuring.
This utility model solves its technical problem and be the technical scheme is that a kind of solar components power is surveyed Automatization's auxiliary device is used in examination instrument calibration, including column, loading plate, vacuum generator and controller, described Upright supports is in the lower section of described loading plate, and the lower surface of described loading plate is fixed with Y-axis feed mechanism, institute Stating Y-axis feed mechanism and be provided with X-axis feed mechanism, described Y-axis feed mechanism is used for driving X-axis feeding machine Structure moves along Y direction, and described X-axis feed mechanism is provided with Z axis feed mechanism, described X-axis feeding Mechanism is used for driving Z axis feed mechanism to move in the X-axis direction, and described Z axis feed mechanism arranges sucker, Described vacuum generator connects with described sucker, and described controller enters with described X-axis feed mechanism, Y-axis respectively Connect to mechanism, Z axis feed mechanism and vacuum generator signal.
When solar components power measuring is calibrated by this programme, this auxiliary device is placed on sheet glass (with during solar assembly test position consistency on the glass sheet), controller controls vacuum generator work, Sucker produces negative pressure, can hold normal cell sheet, controls Z axis feed mechanism by controller and makes standard electric Spacing between sheet glass face, pond and test zone sheet glass is with solar components glass surface and survey during production line test Spacing between examination region sheet glass is consistent, with production line test Light intensity when being effectively guaranteed calibration Concordance, then controls X-axis feed mechanism by controller and Y-axis feed mechanism drives normal cell sheet to move Dynamic so that in solar components, the every corresponding position on test zone sheet glass of cell piece was all calibrated.
Further, described Y-axis feed mechanism includes the first pedestal, the first leading screw, the first motor and first Slide block, described first pedestal is fixed on the lower surface of described loading plate, described first leading screw and described first base Seat is rotationally connected, and described first motor is fixed on described first pedestal, described first motor and described first Leading screw is fixing to be connected, and described first slide block is connected with described first threads of lead screw, described controller and described the One motor signal connects, and the first motor drives the first screw turns, thus drives the first slide block at the first leading screw Upper movement.
Further, described first slide block is provided with the first projection, is provided with described in described first pedestal The first chute that first projection matches, described first projection is slidably arranged in described first chute, and first Motor drives the first leading screw to rotate on the first pedestal, owing to the first slide block and the first threads of lead screw connect, the The first of one slide block protruding is connected with the first slide, therefore the first slide block can relative first leading screw along its axle Move in line direction.
Further, described X-axis feed mechanism includes the second pedestal, the second leading screw, the second motor and second Slide block, described second pedestal is fixed on described first slide block, and described second leading screw turns with described second pedestal Being dynamically connected, described second motor is fixed on described second pedestal, described second motor and described second leading screw Fixing connection, described second slide block is connected with described second threads of lead screw, described controller and described second electricity Machine signal connects, and second driven by motor the second leading screw rotates on the second pedestal, thus drives the second slide block to exist Move on second leading screw.
Further, described second slide block is provided with the second projection, is provided with described in described second pedestal The second chute that second projection matches, described second projection is slidably arranged in described second chute, and second Motor drives the second leading screw to rotate on the second pedestal, owing to the second slide block and the second threads of lead screw connect, the The second of two slide blocks protruding is connected with the second slide, therefore the second slide block can relative second leading screw along its axle Move in line direction.
Further, described Z axis feed mechanism includes hydraulic cylinder, and described hydraulic cylinder is away from the one of its external part End is fixed on described second slide block, and the external part of described hydraulic cylinder is fixed with adaptor, described sucker position Hard pipeline, described switching it is provided with between the lower section of described adaptor, described sucker and described adaptor Being provided with pipeline in Tou, described vacuum generator is connected with described adaptor by flexible pipe, and described adaptor passes through Described hard pipeline connects with described sucker, and described controller is connected with described hydraulic cylinder signal.
In order to preferably hold solar battery sheet, further, described sucker offers in array distribution Depressed part, described depressed part all with described hard pipeline communication, by sucker suction standard solar cells Sheet can adsorb standard solar cells sheet while not injury criterion cell piece firmly.
For the ease of this automatization's auxiliary device is positioned on a tester, further, below described column It is provided with two tracks being parallel to each other, the both side assemblies transmission of two parallel tracks and sheet glass test zone Guide rail coordinates.
The beneficial effects of the utility model are: solar components power measuring of the present utility model calibration is with certainly Dynamicization auxiliary device controls Z axis feed mechanism by controller and makes normal cell sheet glass face and test zone Spacing between sheet glass is with during production line test between solar components glass surface and test zone sheet glass Spacing is consistent, with the concordance of production line test Light intensity when being effectively guaranteed calibration, then by controlling Device controls X-axis feed mechanism and Y-axis feed mechanism drive normal cell sheet moves and can complete whole calibration work Making, this utility model automaticity is high, alleviates the workload of staff so that calibration operation is light Convenient, substantially increase productivity ratio.
Accompanying drawing explanation
With embodiment, this utility model is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is that the calibration of this utility model solar components power measuring is shown by the three-dimensional of automatization's auxiliary device It is intended to;
Fig. 2 is that the calibration of this utility model solar components power measuring looks up three with automatization's auxiliary device Dimension schematic diagram;
Fig. 3 be Fig. 2 be the close-up schematic view of A;
Fig. 4 is the front view that automatization's auxiliary device is used in the calibration of this utility model solar components power measuring;
Fig. 5 is this utility model solar components schematic diagram;
Fig. 6 is the schematic top plan view of this utility model solar components power measuring;
Fig. 7 is the schematic front view of this utility model solar components power measuring.
In figure: 1, column, 2, loading plate, 3, vacuum generator, 4, controller, 5, sucker, 501, Depressed part, the 6, first pedestal, the 7, first leading screw, the 8, first motor, the 9, first slide block, the 10, second base Seat, the 11, second leading screw, the 12, second motor, the 13, second slide block, 14, hydraulic cylinder, 15, adaptor, 16, hard pipeline, 17, flexible pipe, 18, track, 19, solar components, 20, cell piece, 21, mould Intend light source, 22, sheet glass.
Detailed description of the invention
Presently in connection with accompanying drawing, this utility model is described in further detail.These accompanying drawings are showing of simplification Being intended to, basic structure of the present utility model is described the most in a schematic way, therefore it only shows and this utility model Relevant composition.
Embodiment 1
As Figure 1-4, automatization's auxiliary device is used in a kind of solar components power measuring calibration, including Column 1, loading plate 2, vacuum generator 3 and controller 4, described column 1 is supported on described loading plate 2 Lower section, the lower surface of described loading plate 2 is fixed with Y-axis feed mechanism, described Y-axis feed mechanism sets X-axis feed mechanism, described Y-axis feed mechanism is had to be used for driving X-axis feed mechanism to move along Y direction, Being provided with Z axis feed mechanism on described X-axis feed mechanism, described X-axis feed mechanism is used for driving Z axis to enter Move in the X-axis direction to mechanism, described Z axis feed mechanism arrange sucker 5, described vacuum generator 3 with Described sucker 5 connects, described controller 4 respectively with described X-axis feed mechanism, Y-axis feed mechanism, Z axis Feed mechanism and vacuum generator 3 signal connect.
Described Y-axis feed mechanism includes the first pedestal the 6, first leading screw the 7, first motor 8 and the first slide block 9, Described first pedestal 6 is fixed on the lower surface of described loading plate 2, described first leading screw 7 and described first base Seat 6 is rotationally connected, and described first motor 8 is fixed on described first pedestal 6, described first motor 8 with Described first leading screw 7 is fixing to be connected, and described first slide block 9 is threadeded with described first leading screw 7, described Controller 4 is connected with described first motor 8 signal.
It is provided with first protruding on described first slide block 9, is provided with first convex with described in described first pedestal 6 Acting the first chute matched, described first projection is slidably arranged in described first chute.
Described X-axis feed mechanism includes that second pedestal the 10, second leading screw the 11, second motor 12 and second is sliding Block 13, described second pedestal 10 is fixed on described first slide block 9, described second leading screw 11 and described the Two pedestals 10 are rotationally connected, and described second motor 12 is fixed on described second pedestal 10, described second electricity Machine 12 is fixing with described second leading screw 11 to be connected, described second slide block 13 and described second leading screw 11 screw thread Connecting, described controller 4 is connected with described second motor 12 signal.
It is provided with the second projection on described second slide block 13, is provided with and described second in described second pedestal 10 The second chute that projection matches, described second projection is slidably arranged in described second chute.
Described Z axis feed mechanism includes that hydraulic cylinder 14, described hydraulic cylinder 14 are fixed away from one end of its external part On described second slide block 13, the external part of described hydraulic cylinder 14 is fixed with adaptor 15, described sucker 5 lower sections being positioned at described adaptor 15, are provided with hard pipeline between described sucker 5 and described adaptor 15 16, it is provided with pipeline in described adaptor 15, described vacuum generator 3 is by flexible pipe 17 and described adaptor 15 connections, described adaptor 15 is connected with described sucker 5 by described hard pipeline 16, described controller 4 are connected with described hydraulic cylinder 14 signal.
Offer the depressed part 501 in array distribution on described sucker 5, described depressed part 501 all with described firmly Matter pipeline 16 connects.
Two tracks being parallel to each other 18, two parallel tracks 18 and sheet glass it is provided with below described column 1 The both side assemblies transmission guide rail of 22 test zones coordinates.
Sun component power tester of the present utility model calibration is as follows by automatization's auxiliary device operation principle:
1), the both side assemblies of below column 1 two parallel tracks 18 with sheet glass 22 test zone is passed Transporting rail coordinates, and this auxiliary device navigates on sheet glass 22 (place when testing with solar components 19 Position consistency on sheet glass 22);
2), then by controller 4 controlling vacuum generator 3 and work, sucker 5 produces negative pressure and holds standard Cell piece 20;
3), then control hydraulic cylinder 14 by controller 4 to rise or fall so that normal cell sheet 20 glass Spacing between glass face and test zone sheet glass 22 is with solar components during production line test 19 glass surface and survey Spacing between examination region sheet glass 22 is consistent, it is ensured that with the concordance of production line test Light intensity during calibration,
4), then pass through controller 4 and control X-axis feed mechanism and Y-axis feed mechanism drive normal cell sheet 20 move so that every cell piece 20 correspondence position on test zone sheet glass 22 in solar components 19 Put and be all calibrated.
Above-mentioned is enlightenment according to desirable embodiment of the present utility model, by above-mentioned description, and relevant work Make personnel completely can in the range of without departing from this utility model technological thought, carry out various change with And amendment.The content that the technical scope of this utility model is not limited in description, it is necessary to according to Right determines its technical scope.

Claims (8)

1. automatization's auxiliary device is used in a solar components power measuring calibration, it is characterised in that: include Column (1), loading plate (2), vacuum generator (3) and controller (4), described column (1) supports In the lower section of described loading plate (2), the lower surface of described loading plate (2) is fixed with Y-axis feed mechanism, Described Y-axis feed mechanism is provided with X-axis feed mechanism, and described Y-axis feed mechanism is used for driving X-axis feeding Mechanism moves along Y direction, and described X-axis feed mechanism is provided with Z axis feed mechanism, and described X-axis is entered It is used for driving Z axis feed mechanism to move in the X-axis direction to mechanism, described Z axis feed mechanism arranges sucker (5), described vacuum generator (3) connects with described sucker (5), described controller (4) respectively with institute State X-axis feed mechanism, Y-axis feed mechanism, Z axis feed mechanism and vacuum generator (3) signal to connect.
Automatization's auxiliary device is used in solar components power measuring the most according to claim 1 calibration, It is characterized in that: described Y-axis feed mechanism includes the first pedestal (6), the first leading screw (7), the first motor And the first slide block (9) (8), described first pedestal (6) is fixed on the lower surface of described loading plate (2), Described first leading screw (7) is rotationally connected with described first pedestal (6), and described first motor (8) is fixed on On described first pedestal (6), described first motor (8) is fixing with described first leading screw (7) to be connected, institute State the first slide block (9) to threaded with described first leading screw (7), described controller (4) and described first Motor (8) signal connects.
Automatization's auxiliary device is used in solar components power measuring the most according to claim 2 calibration, It is characterized in that: be provided with the first projection on described first slide block (9), set in described first pedestal (6) The first chute matched with described first projection, described first projection is had to be slidably arranged in described first chute In.
Automatization's auxiliary device is used in solar components power measuring the most according to claim 2 calibration, It is characterized in that: described X-axis feed mechanism includes the second pedestal (10), the second leading screw (11), the second electricity Machine (12) and the second slide block (13), described second pedestal (10) is fixed on described first slide block (9), Described second leading screw (11) is rotationally connected with described second pedestal (10), and described second motor (12) is solid Being scheduled on described second pedestal (10), described second motor (12) is fixed with described second leading screw (11) Connecting, described second slide block (13) threadeds with described second leading screw (11), described controller (4) It is connected with described second motor (12) signal.
Automatization's auxiliary device is used in solar components power measuring the most according to claim 4 calibration, It is characterized in that: be provided with second on described second slide block (13) protruding, in described second pedestal (10) Being provided with the second chute matched with described second projection, it is sliding that described second projection is slidably arranged in described second In groove.
Automatization's auxiliary device is used in solar components power measuring the most according to claim 4 calibration, It is characterized in that: described Z axis feed mechanism includes that hydraulic cylinder (14), described hydraulic cylinder (14) are stretched away from it The one end going out end is fixed on described second slide block (13), fixing on the external part of described hydraulic cylinder (14) Adaptor (15), described sucker (5) is had to be positioned at the lower section of described adaptor (15), described sucker (5) And being provided with hard pipeline (16) between described adaptor (15), described adaptor is provided with pipeline in (15), Described vacuum generator (3) is connected with described adaptor (15) by flexible pipe (17), described adaptor (15) Connected with described sucker (5) by described hard pipeline (16), described controller (4) and described hydraulic pressure Cylinder (14) signal connects.
Automatization's auxiliary device is used in solar components power measuring the most according to claim 6 calibration, It is characterized in that: on described sucker (5), offer the depressed part (501) in array distribution, described depressed part (501) all connect with described hard pipeline (16).
Automatization's auxiliary device is used in solar components power measuring the most according to claim 6 calibration, It is characterized in that: described column (1) lower section is provided with two tracks being parallel to each other (18).
CN201620210631.0U 2016-03-18 2016-03-18 Calibration of solar energy component power testing appearance is with automatic auxiliary device Active CN205488180U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105609593A (en) * 2016-03-18 2016-05-25 常州亿晶光电科技有限公司 Automatic auxiliary apparatus for solar module power tester alignment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105609593A (en) * 2016-03-18 2016-05-25 常州亿晶光电科技有限公司 Automatic auxiliary apparatus for solar module power tester alignment
CN105609593B (en) * 2016-03-18 2017-02-08 常州亿晶光电科技有限公司 Automatic auxiliary apparatus for solar module power tester alignment

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