CN205466851U - Mill or calender roller - Google Patents
Mill or calender roller Download PDFInfo
- Publication number
- CN205466851U CN205466851U CN201620069386.6U CN201620069386U CN205466851U CN 205466851 U CN205466851 U CN 205466851U CN 201620069386 U CN201620069386 U CN 201620069386U CN 205466851 U CN205466851 U CN 205466851U
- Authority
- CN
- China
- Prior art keywords
- roller
- mill
- shaft core
- overcoat
- roller shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims description 20
- 229910001018 Cast iron Inorganic materials 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 239000000565 sealant Substances 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 238000005452 bending Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 238000004513 sizing Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 8
- 239000002826 coolant Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000010057 rubber processing Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Rolls And Other Rotary Bodies (AREA)
Abstract
The utility model discloses a mill or calender roller, establish roller axle core, roller overcoat including the cover, the internal surface of roller overcoat is seted up and is formed screw -tupe medium runner around the heat transfer groove to the other end, this heat transfer groove of roller overcoat internal surface with the outer surfaces to mate of roller axle core along the one end spiral of roller overcoat together, the axle center department of roller axle core is equipped with the through -hole and as the sprue, is equipped with the feed liquor pipe in the through -hole, one side near feed liquor pipe liquid outlet of roller axle core is equipped with first radial runner and is equipped with the radial runner of second and says and feed through screw -tupe medium runner and sprue respectively as drain pipe way, feed liquor pipeline and drain pipe as liquid inlet flow channel, one side of keeping away from feed liquor pipe liquid outlet. The utility model discloses heat exchange effect is good, the processing degree of difficulty is low, and the roller overcoat adopts different material manufacturings with roller axle core, has improved the holistic rigidity of roller when guaranteeing roll surface hardness, has reduced the bending deformation volume of roller, has guaranteed the machining precision.
Description
Technical field
This utility model relates to mill and calender field, is specifically related to a kind of mill or rolling mill roller.
Background technology
Mill and calender are the visual plants of rubber processing, are widely used, and mill is mainly used in the mixing of sizing material,
The sizing material mixed is compacted, extends by calender, and roller is the main parts size of mill and calender, at work can
By the corrosion of sizing material and rubbing action and bigger horizontal pressure, for ensureing the machining accuracy of goods, it is desirable to roller it is necessary to have
Sufficiently large intensity, rigidity and higher case hardness and wearability.According to different technological requirements, roller is rolling sizing material
Time need sizing material to be heated or lowers the temperature.Owing to substantial amounts of heat can be produced in the interaction process of sizing material and roller, temperature
Spend height and can affect quality and the performance of sizing material, it is therefore desirable to roller has the good effect that cools.
In prior art, using the mode arranging medium runner in roller heat sizing material or lower the temperature, traditional opens more
Roller many employings hollow type in refining machine or calender and two kinds of temperature control modes of hole drilling type, material mostly is chilled cast iron, case hardness
Greatly, wearability is good, but there is following defect: one, hollow type roller heat exchange effect is poor, and drilled roll needs processing deep
Hole and inclined hole, difficulty of processing is big, and cost is high;Two, the fragility of chilled cast iron material is big, and internal toughness is poor, and intensity is not enough, when
Fracture it is susceptible to when horizontal pressure is bigger;Three, the roller elastic modelling quantity that chilled cast iron makes is less, and poor rigidity is made in horizontal pressure
Bigger with lower deflection.
Utility model content
The purpose of this utility model is to provide that a kind of difficulty of processing is low, heat exchange effect good, the mill of high life or calendering
Machine roller.
To achieve these goals, the technical solution of employing is this utility model:
A kind of mill or rolling mill roller, including the roller shaft core being set-located, roller overcoat, the inner surface of roller overcoat
Offer along one end spiral surrounding of roller overcoat to the heat exchange groove of the other end, this heat exchange groove and roller shaft of roller overcoat inner surface
The outer surface of core cooperatively forms screw type medium runner;It is provided with through hole at the axle center of roller shaft core as sprue, is provided with in through hole
Feed tube;The side of the close feed tube liquid outlet of roller shaft core is provided with the first radial flow path as feed liquor runner, away from feed tube
The side of liquid outlet is provided with the second radial flow path and is respectively communicated with screw type medium stream as drain pipe road, input duct and drain pipe road
Road and sprue.
In the technical program, roller being set to the structure that roller shaft core is set-located with roller overcoat, the shaft core of roller shaft core sets
Putting sprue, arrange screw type medium runner between roller shaft core and roller overcoat, heat exchange effect is good, and difficulty of processing is low.
Mill as above or rolling mill roller, one end of described roller shaft core is connected with swivel joint, for feed liquor and row
Liquid, the other end of roller shaft core seals.
Mill as above or rolling mill roller, described heat exchange groove is square-section heat exchange groove.
Mill as above or rolling mill roller, the outlet side of described feed tube is provided with the sealing being set in feed tube outer surface
Part, this sealing member is for the sealing between feed tube outer surface and through-hole inner surface.
Mill as above or rolling mill roller, described roller shaft core is connected by hot charging mode interference fit with roller overcoat.
Mill as above or rolling mill roller, the outer surface of described roller shaft core is provided with fluid sealant, prevents medium from revealing.
Mill as above or rolling mill roller, described roller overcoat is chilled cast iron material or alloy chilled cast iron quality.
The top layer of roller overcoat is chill, and hardness is high, and wearability is good, can bear frictional force and the corrosion of sizing material in mixing process
Effect.
Mill as above or rolling mill roller, described roller shaft core is 45 steel matter or 40Cr material or 40MnB material.
Roller shaft core uses above-mentioned material, and intensity is big, good rigidly, it is ensured that will not rupture when roller bears bigger horizontal pressure, with
Time elastic modelling quantity big, the roller bending deformation quantity when stress can be substantially reduced.
The beneficial effect that this utility model can produce: roller described in the utility model, including roller overcoat and roller shaft core,
Inner surface at roller overcoat processes screw type medium runner, close together with sizing material, and heat exchange effect is good, and Temperature Distribution is equal
Even, and use combination type design, reduce the difficulty of processing of screw type medium runner, process fairly simple;Roller overcoat and roller
Cylinder shaft core uses different material manufactures, improves the rigidity that roller is overall, reduce roller while ensureing roller surface hardness
The bending deformation quantity of cylinder, it is ensured that machining accuracy.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present utility model.
Accompanying drawing 2 is the A-A cross-sectional view of Fig. 1.
Wherein: 1, roller overcoat;2, roller shaft core;3, input duct;4, drain pipe road;5, screw type medium runner;
6, heat exchange groove;7, feed tube;8, swivel joint;9, sealing member;10, sprue.
Detailed description of the invention
1~2 detailed description of the invention of the present utility model is described in further detail below in conjunction with the accompanying drawings.
As shown in Figure 1, 2, a kind of mill or rolling mill roller, including the roller shaft core 2 being set-located, roller overcoat 1,
The inner surface of roller overcoat 1 offers along one end spiral surrounding of roller overcoat 1 to the heat exchange groove 6 of the other end, roller overcoat 1
This heat exchange groove 6 of inner surface cooperatively forms screw type medium runner 5 with the outer surface of roller shaft core 2.Roller overcoat 1 is chill
Cast iron quality or alloy chilled cast iron quality, top layer is chill, and hardness is high, and wearability is good, can bear in mixing process
The frictional force of sizing material and corrosiveness.Roller shaft core 2 is 45 steel matter or 40Cr material or 40MnB material, and shaft core intensity is big,
Good rigidly, it is ensured that will not rupture when roller bears bigger horizontal pressure, consults national standard and understands, cast iron, alloy chilled
The elastic modelling quantity of cast iron is 110~160GPa, and 45 steel, the elastic modelling quantity of 40Cr or 40MnB are 200~210GPa, therefore make
Do shaft core with 45 steel, 40Cr or 40MnB and can be substantially reduced the roller bending deformation quantity when stress, it is ensured that machining accuracy,
Owing to roller shaft core 2 and roller overcoat 1 use combination type to design, the advantage having concentrated bi-material, ensureing that roller surface is hard
While degree and wearability, improve rigidity and the intensity of roller.
It is provided with through hole at the axle center of roller shaft core 2 as sprue 10, in through hole, is provided with feed tube 7.Roller shaft core 2 close
The side of feed tube 7 liquid outlet is provided with the first radial flow path and is provided with as feed liquor runner 3, the side away from feed tube 7 liquid outlet
Second radial flow path is respectively communicated with screw type medium runner 5 and main flow as drain pipe road 4, input duct 3 and drain pipe road 4
Road 10, input duct 3, drain pipe road 4 are respectively four, respectively along the radially uniform distribution of roller, it is ensured that roller is rotating through
Diverse location in journey can have medium to flow in or out screw type medium runner 5.One end of roller shaft core 2 and swivel joint 8
Connecting, for feed liquor and discharge opeing, the other end of roller shaft core 2 sealing-plug seals, and prevents medium from revealing.Heat exchange groove 6 is square
Tee section heat exchange groove.The outlet side of feed tube 7 is provided with the sealing member 9 being set in feed tube 7 outer surface, and this sealing member 9 is used for
Sealing between feed tube 7 outer surface and through-hole inner surface.
Roller shaft core 2 and roller overcoat 1 interference fit, assembled by hot charging mode, and roller overcoat 1 oil bath is sleeved on after swelling
In roller shaft core 2, naturally cool to ordinary temperature.The outer surface of roller shaft core 2 scribbles fluid sealant.
During work, as a example by cooling, cooling medium constantly flows into from the water inlet pipe of swivel joint, directly arrives (figure on the right side of roller
Right side in 1), the relatively low cooling medium of temperature enters screw type medium runner 5 by input duct 3, and is situated between along screw type
Mass flow road 5 is from right side flow to left side liquid outlet, and in flow process, cooling medium is near with sizing material distance, constantly carries out heat friendship
Change, thus reduce the temperature of sizing material, when flow to left side liquid outlet time, cooling medium through drain pipe road 4 from swivel joint
Liquid outlet flows out, thus completes whole heat transfer process.
This roller adds man-hour, and roller overcoat 1 is obtained blank by casting method, first carries out roughing, then inner surface need with
The part that roller shaft core 2 cooperates carries out polish, at the inner surface heat exchange groove 6 of one screw type of Boring machine processing, roller
Shaft core 2 also takes casting method to obtain blank, first blank is carried out preprocessing, including correction, section and drill centers,
Then roughing centre bore and roller shaft core 2 outer surface, respectively process four holes at roller shaft core 2 two ends, as
Liquid inlet and outlet pipeline 4, pair roller barrel shaft core 2 is modulated processing afterwards, is assembled together with roller shaft core 2 by roller overcoat 1,
The course of processing is simple, and difficulty of processing is little.
Certainly, described above is not to restriction of the present utility model, and this utility model is also not limited to the example above, this skill
Change that the technical staff in art field is made in essential scope of the present utility model, retrofit, add or replace, also should belong to
Protection domain of the present utility model.
Claims (8)
1. a mill or rolling mill roller, it is characterised in that: include roller shaft core, the roller overcoat being set-located, roller
The inner surface of cylinder overcoat offers along one end spiral surrounding of roller overcoat to the heat exchange groove of the other end, roller overcoat inner surface should
Heat exchange groove cooperatively forms screw type medium runner with the outer surface of roller shaft core;Through hole it is provided with as main flow at the axle center of roller shaft core
Road, is provided with feed tube in through hole;The side of the close feed tube liquid outlet of roller shaft core is provided with the first radial flow path as feed liquor stream
Road, is provided with the second radial flow path away from the side of feed tube liquid outlet and connects respectively as drain pipe road, input duct and drain pipe road
Logical screw type medium runner and sprue.
Mill the most according to claim 1 or rolling mill roller, it is characterised in that: one end of described roller shaft core and rotation
Adaptor connects, and for feed liquor and discharge opeing, the other end of roller shaft core seals.
Mill the most according to claim 1 or rolling mill roller, it is characterised in that: described heat exchange groove is that square-section is changed
Heat channel.
Mill the most according to claim 1 or rolling mill roller, it is characterised in that: the outlet side of described feed tube is provided with
Being set in the sealing member of feed tube outer surface, this sealing member is for the sealing between feed tube outer surface and through-hole inner surface.
Mill the most according to claim 1 or rolling mill roller, it is characterised in that: described roller shaft core and roller overcoat
Connected by hot charging mode interference fit.
Mill or rolling mill roller the most according to claim 1 or 5, it is characterised in that: the appearance of described roller shaft core
Face is provided with fluid sealant.
Mill the most according to claim 1 or rolling mill roller, it is characterised in that: described roller overcoat is chilled cast iron
Material or alloy chilled cast iron quality.
Mill the most according to claim 1 or rolling mill roller, it is characterised in that: described roller shaft core is 45 steel
Matter or 40Cr material or 40MnB material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620069386.6U CN205466851U (en) | 2016-01-25 | 2016-01-25 | Mill or calender roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620069386.6U CN205466851U (en) | 2016-01-25 | 2016-01-25 | Mill or calender roller |
Publications (1)
Publication Number | Publication Date |
---|---|
CN205466851U true CN205466851U (en) | 2016-08-17 |
Family
ID=56638562
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201620069386.6U Expired - Fee Related CN205466851U (en) | 2016-01-25 | 2016-01-25 | Mill or calender roller |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN205466851U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106142379A (en) * | 2016-09-19 | 2016-11-23 | 江苏通用科技股份有限公司 | Mill mixer roller coolant guide pipe mechanism |
-
2016
- 2016-01-25 CN CN201620069386.6U patent/CN205466851U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106142379A (en) * | 2016-09-19 | 2016-11-23 | 江苏通用科技股份有限公司 | Mill mixer roller coolant guide pipe mechanism |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 Termination date: 20170125 |
|
CF01 | Termination of patent right due to non-payment of annual fee |