CN205465343U - Pneumatic clamping device - Google Patents
Pneumatic clamping device Download PDFInfo
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- CN205465343U CN205465343U CN201620222917.0U CN201620222917U CN205465343U CN 205465343 U CN205465343 U CN 205465343U CN 201620222917 U CN201620222917 U CN 201620222917U CN 205465343 U CN205465343 U CN 205465343U
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- clamping device
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Abstract
Description
【技术领域】【Technical field】
本实用新型属于机床领域,具体涉及一种气动夹紧装置。The utility model belongs to the field of machine tools, in particular to a pneumatic clamping device.
【背景技术】【Background technique】
改革开放以来,我国的经济技术都有了突飞猛进的发展,与发达国家的差距也在逐步缩小,对于各种生产制造业,我们坚持引进国外先进技术发展本国经济。近年来汽车发展风生水起,汽车不再是富人们的专属,它开始进入寻常百姓家。这样大大推动了我国汽车制造业的发展,汽车上各种零件的加工离不开机床,然而对于机床这么多年来我们并未做出很大的改变,这样不但限制了我们对于零件的加工,而且直接影响了我们国家汽车制造业的发展。Since the reform and opening up, my country's economy and technology have developed by leaps and bounds, and the gap with developed countries is gradually narrowing. For various manufacturing industries, we insist on introducing foreign advanced technology to develop our own economy. In recent years, the development of automobiles has been booming, and automobiles are no longer exclusive to the rich, but have begun to enter the homes of ordinary people. This has greatly promoted the development of my country's automobile manufacturing industry. The processing of various parts on automobiles is inseparable from machine tools. However, we have not made great changes to machine tools over the years. This not only limits our processing of parts, but also It has directly affected the development of our country's automobile manufacturing industry.
目前,对于汽车转向节的生产中我们常用到XL6036B卧式铣床,原来对于汽车转向节的生产中,当用XL6036B卧式铣床铣下摆臂的两端面时,对于轴承孔处的夹紧装置我们常采用将轴承孔套至一个定位销中,然后放上下压板再用一个合适的螺母将其固定。整个操作非常繁琐,耗时费力,影响转向节的生产产量。其原来的夹具虽能保证汽车转向节的正常生产,但其对于零件的固定非常繁琐,费时耗力。而且一旦没有做好夹紧工作就可能造成零件生产的较大误差,造成不必要的浪费。At present, we often use XL6036B horizontal milling machine in the production of automobile steering knuckle. In the production of automobile steering knuckle, when using XL6036B horizontal milling machine to mill the two ends of the swing arm, we often use the clamping device at the bearing hole. Put the bearing hole into a positioning pin, then put the upper and lower pressure plates and fix it with a suitable nut. The whole operation is very cumbersome, time-consuming and labor-intensive, which affects the production output of the steering knuckle. Although its original fixture can guarantee the normal production of automobile steering knuckle, it is very loaded down with trivial details for the fixation of parts, time-consuming and labor-intensive. And once the clamping work is not done well, it may cause large errors in the production of parts, resulting in unnecessary waste.
【实用新型内容】【Content of utility model】
本实用新型所要解决的技术问题在于针对上述现有技术中的不足,提供一种操作方便、定位准确、省时省力、高效的气动夹紧装置。The technical problem to be solved by the utility model is to provide a pneumatic clamping device with convenient operation, accurate positioning, time-saving and labor-saving, and high-efficiency in view of the shortcomings in the above-mentioned prior art.
本实用新型采用以下技术方案:The utility model adopts the following technical solutions:
一种气动夹紧装置,包括分别固定设置在机床工作台上部的夹紧装置和下部的气动升降装置,气动升降装置包括气压缸,气压缸内设置有能够沿其内壁上下移动的活塞,活塞上设置有活塞杆,活塞杆贯穿机床工作台与夹紧装置连接,用于夹紧工件。A pneumatic clamping device, including a clamping device fixed on the upper part of the machine tool workbench and a pneumatic lifting device at the lower part, the pneumatic lifting device includes a pneumatic cylinder, and a piston that can move up and down along its inner wall is arranged in the pneumatic cylinder. A piston rod is provided, and the piston rod penetrates through the workbench of the machine tool and is connected with the clamping device for clamping the workpiece.
优选的,气压缸上设置有用于给气压缸充放气的通气阀,通过活塞将气压缸内部分成上下两个腔体,通过调节通气阀使气压缸内的上下腔体产生压力差,控制活塞的移动。Preferably, the pneumatic cylinder is provided with a vent valve for charging and deflation of the pneumatic cylinder, and the interior of the pneumatic cylinder is divided into upper and lower cavities through the piston, and the pressure difference between the upper and lower cavities in the pneumatic cylinder is generated by adjusting the vent valve to control the piston of the mobile.
优选的,通气阀包括分别用于控制调节气压缸上下腔体的上通气阀和下通气阀。Preferably, the vent valve includes an upper vent valve and a lower vent valve respectively used to control and adjust the upper and lower chambers of the pneumatic cylinder.
优选的,夹紧装置包括圆形压块,压块与活塞杆的伸出一端固接,压块的外径大于活塞杆的直径,工件的轴承孔穿过压块套装在活塞杆上,工件与压块之间设置有用于压紧工件的压板。Preferably, the clamping device includes a circular briquetting block, which is affixed to the protruding end of the piston rod, the outer diameter of the briquetting block is larger than the diameter of the piston rod, the bearing hole of the workpiece passes through the briquetting block and is set on the piston rod, and the workpiece A pressing plate for pressing the workpiece is arranged between the pressing block and the pressing block.
优选的,压板包括配合使用的上压板和下压板,压块依次通过上压板和下压板与工件连接。Preferably, the pressing plate includes an upper pressing plate and a lower pressing plate used in conjunction, and the pressing block is connected with the workpiece through the upper pressing plate and the lower pressing plate in sequence.
优选的,上压板为开有U形口的圆形,U形口的底部直径大于活塞杆的直径,便于上压板插接在活塞杆上被压块压住。Preferably, the upper pressing plate is circular with a U-shaped opening, and the diameter of the bottom of the U-shaped opening is larger than the diameter of the piston rod, so that the upper pressing plate is inserted into the piston rod and pressed by the pressing block.
优选的,下压板为开有中心孔的圆形,中心孔直径大于压块外径,便于下压板经过压块套装在活塞杆上。Preferably, the lower pressing plate is circular with a central hole, and the diameter of the central hole is larger than the outer diameter of the pressing block, so that the lower pressing plate can be fitted on the piston rod through the pressing block.
优选的,上压板的外径大于下压板中心孔的直径。Preferably, the outer diameter of the upper pressing plate is larger than the diameter of the central hole of the lower pressing plate.
优选的,活塞杆与机床工作台、通气阀与气压缸之间均设置有密封装置,用于保证气压缸的气密性。Preferably, a sealing device is provided between the piston rod and the machine table, the vent valve and the pneumatic cylinder to ensure the airtightness of the pneumatic cylinder.
优选的,工件包括转向节。Preferably, the workpiece comprises a steering knuckle.
与现有技术相比,本实用新型至少具有以下有益效果:本装置操作方便、定位准确、省时省力而且效率高。气缸位于工作台的下面,既节省了空间,又减轻了工作台了重量。通过气缸两个通气阀中充放气引起的压力差对工件进行夹紧,大大节省了人力,同时夹紧可靠,加工精度较高。Compared with the prior art, the utility model has at least the following beneficial effects: the device is convenient to operate, accurate in positioning, saves time and effort, and has high efficiency. The cylinder is located under the workbench, which not only saves space, but also reduces the weight of the workbench. The workpiece is clamped by the pressure difference caused by the inflation and discharge of the two ventilation valves of the cylinder, which greatly saves manpower, and at the same time, the clamping is reliable and the processing accuracy is high.
下面通过附图和实施例,对本实用新型的技术方案做进一步的详细描述。The technical solutions of the present utility model will be further described in detail through the drawings and embodiments below.
【附图说明】【Description of drawings】
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型上压板的结构示意图;Fig. 2 is the structural representation of upper platen of the utility model;
图3为本实用新型下压板的结构示意图。Fig. 3 is a structural schematic diagram of the lower pressing plate of the present invention.
其中:1.压块;2.上压板;3.下压板;4.机床工作台;5.气压缸;6.下通气阀;7.下通气阀密封装置;8.上通气阀;9.上通气阀密封装置;10.活塞;11.活塞杆密封装置;12.活塞杆;13.工件。Among them: 1. Briquetting block; 2. Upper pressing plate; 3. Lower pressing plate; 4. Machine tool table; 5. Pneumatic cylinder; 6. Lower venting valve; 7. Lower venting valve sealing device; 8. Upper venting valve; 9. Upper ventilation valve sealing device; 10. Piston; 11. Piston rod sealing device; 12. Piston rod; 13. Workpiece.
【具体实施方式】【detailed description】
本实用新型提供了一种气动夹紧装置,对进行转向节下摆臂两端面的铣削加工时轴承孔处的夹紧做出改造,使其操作方便,省时省力。其主要是将原来通过外力将位于垫片上的螺母拧紧变成通过一个气动装置夹紧。气缸位于工作台的下面,工作台上有一个稍微比气缸中的活塞大的圆孔,使工作台下面的气缸的活塞杆可以通过圆孔,当对工件进行加工时,依旧将工件的轴承孔套至工作台的定位销中,然后放上下压板。The utility model provides a pneumatic clamping device, which reforms the clamping at the bearing hole when milling the two ends of the lower swing arm of the steering knuckle, making it easy to operate and saving time and effort. It is mainly to change the original tightening of the nut on the gasket by external force into clamping by a pneumatic device. The cylinder is located under the workbench, and there is a round hole slightly larger than the piston in the workbench on the workbench, so that the piston rod of the cylinder under the workbench can pass through the round hole. When the workpiece is processed, the bearing hole of the workpiece is still Set it into the positioning pin of the workbench, and then put the upper and lower pressure plates.
请参阅图1所示,本实用新型公开了一种气动夹紧装置,包括分别固定设置在机床工作台4上部的夹紧装置和下部的气动升降装置,气动升降装置包括气压缸5,气压缸5内设置有能够沿其内壁上下移动的活塞10,活塞10上设置有活塞杆12,活塞杆12贯穿机床工作台4与夹紧装置连接,用于夹紧工件13,工件13包括转向节。气压缸5上设置有用于给气压缸5充放气的通气阀,通过活塞10将气压缸5内部分成上下两个腔体,上腔体与上通气阀8连接,下腔体和下通气阀6连接,通过调节通气阀使气压缸5内的上下腔体产生压力差,控制所述活塞10的移动。See also shown in Fig. 1, the utility model discloses a kind of pneumatic clamping device, comprises the clamping device that is respectively fixedly arranged on the upper part of the machine tool table 4 and the pneumatic lifting device of the lower part, and the pneumatic lifting device comprises a pneumatic cylinder 5, a pneumatic cylinder 5 is provided with a piston 10 that can move up and down along its inner wall. The piston 10 is provided with a piston rod 12. The piston rod 12 runs through the machine tool table 4 and is connected with the clamping device for clamping the workpiece 13. The workpiece 13 includes a steering knuckle. The pneumatic cylinder 5 is provided with a vent valve for filling and deflated the pneumatic cylinder 5, and the interior of the pneumatic cylinder 5 is divided into upper and lower cavities by the piston 10, the upper cavity is connected with the upper vent valve 8, and the lower cavity and the lower vent valve 6 connection, by adjusting the breather valve to make the pressure difference between the upper and lower chambers in the pneumatic cylinder 5, and control the movement of the piston 10.
夹紧装置具体包括圆形压块1,压块1与活塞杆12的伸出一端固接,压块1的外径大于活塞杆12的直径,工件13与压块1之间设置有配合使用用于压紧工件13的上压板2和下压板3,压块1依次通过上压板2和下压板3与工件13连接。具体为,工件13穿过压块1套装在活塞杆12上,下压板3穿过压块1套装在活塞杆12上压住工件13,上压板2直接插接在活塞杆12上,位于下压板3和压块1之间,请参阅图2和图3所示,上压板2为开有U形口的圆形,U形口的底部直径大于活塞杆12的直径,上压板2的外径大于或等于压块1的外径,便于上压板2插接在活塞杆12上被压块1压住。下压板3为开有中心孔的圆形,中心孔直径大于压块1外径,便于下压板3经过压块1套装在活塞杆12上。为了便于压紧,上压板2的外径大于下压板3中心孔的直径。The clamping device specifically includes a circular briquetting block 1, which is affixed to the protruding end of the piston rod 12. The outer diameter of the briquetting block 1 is larger than the diameter of the piston rod 12. The upper pressing plate 2 and the lower pressing plate 3 are used to compress the workpiece 13, and the pressing block 1 is connected with the workpiece 13 through the upper pressing plate 2 and the lower pressing plate 3 in sequence. Specifically, the workpiece 13 is set on the piston rod 12 through the pressing block 1, the lower pressing plate 3 is set on the piston rod 12 through the pressing block 1 to press the workpiece 13, the upper pressing plate 2 is directly plugged on the piston rod 12, and is located at the bottom. Between the pressing plate 3 and the briquetting block 1, please refer to Fig. 2 and shown in Fig. 3, the upper pressing plate 2 is a circle with a U-shaped opening, the diameter of the bottom of the U-shaped opening is greater than the diameter of the piston rod 12, and the outer surface of the upper pressing plate 2 The diameter is greater than or equal to the outer diameter of the briquetting block 1, so that the upper pressing plate 2 is plugged on the piston rod 12 and pressed down by the briquetting block 1. The lower pressing plate 3 is circular with a central hole, and the diameter of the central hole is greater than the outer diameter of the briquetting block 1, so that the lower pressing plate 3 is sleeved on the piston rod 12 through the briquetting block 1 . In order to facilitate compacting, the outer diameter of the upper pressing plate 2 is greater than the diameter of the central hole of the lower pressing plate 3 .
进一步的,为了保证气压缸5的气密性,在活塞杆12与机床工作台4之间设置有活塞杆密封装置11,上通气阀8和气压缸5之间设置有上通气阀密封装置9,下通气阀6和气压缸5之间设置有下通气阀密封装置7。Further, in order to ensure the airtightness of the pneumatic cylinder 5, a piston rod sealing device 11 is provided between the piston rod 12 and the machine table 4, and an upper vent valve sealing device 9 is provided between the upper vent valve 8 and the pneumatic cylinder 5 , A lower vent valve sealing device 7 is arranged between the lower vent valve 6 and the pneumatic cylinder 5 .
具体工作过程包括:本装置主要用于铣汽车转向节的下端面,当机床开始工作时,首先打开位于气缸5上的下通气阀6,向其中通入一定量的高压气体,活塞10上下部形成压力差推动活塞10向上移动,活塞杆12穿过工作台4,并且活塞杆12顶部与压块1相连形成一个整体。待活塞10上移一定的距离后将要加工的工件13放置在工作台4上,使工件13上面的轴承孔套至在工作台上的定位销上,然后放入下压板3和上压板2,下压板的内圈直径大于压板的外径,这样才能保证下压板从压块上方套进去,上压板设置成U形开口,待下压板3和上压板2放好,打开气缸5上面的下通气阀6,使活塞10带动压块1向下移动,为保证夹紧完全,待压块1贴近上压板2时,关闭气缸5上面的下通气阀6,然后打开上通气阀8并向其中通入一定量的高压气体,这样活塞10上下部又形成了压力差,在压力差的作用下活塞10下移,待活塞10上部基本不能通入气体时停止,便完成工件轴承孔方向的夹紧。The specific working process includes: this device is mainly used for milling the lower end surface of the steering knuckle of an automobile. When the machine tool starts to work, the lower vent valve 6 on the cylinder 5 is first opened, and a certain amount of high-pressure gas is passed into it, and the upper and lower parts of the piston 10 A pressure difference is formed to push the piston 10 to move upward, the piston rod 12 passes through the worktable 4, and the top of the piston rod 12 is connected with the pressure block 1 to form a whole. After the piston 10 moves up for a certain distance, the workpiece 13 to be processed is placed on the workbench 4, and the bearing holes on the workpiece 13 are placed on the positioning pins on the workbench, and then the lower platen 3 and the upper platen 2 are put in. The diameter of the inner ring of the lower pressing plate is greater than the outer diameter of the pressing plate, so as to ensure that the lower pressing plate is inserted from the top of the pressing block, and the upper pressing plate is set as a U-shaped opening. After the lower pressing plate 3 and the upper pressing plate 2 are put away, open the lower ventilation on the cylinder 5 Valve 6, so that the piston 10 drives the pressing block 1 to move downwards. In order to ensure complete clamping, when the pressing block 1 is close to the upper platen 2, close the lower ventilation valve 6 above the cylinder 5, then open the upper ventilation valve 8 and ventilate it. A certain amount of high-pressure gas is injected, so that a pressure difference is formed between the upper and lower parts of the piston 10. Under the action of the pressure difference, the piston 10 moves down, and stops when the upper part of the piston 10 can hardly pass through the gas, and the clamping of the workpiece bearing hole direction is completed. .
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620222917.0U CN205465343U (en) | 2016-03-22 | 2016-03-22 | Pneumatic clamping device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620222917.0U CN205465343U (en) | 2016-03-22 | 2016-03-22 | Pneumatic clamping device |
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| CN205465343U true CN205465343U (en) | 2016-08-17 |
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| CN201620222917.0U Expired - Fee Related CN205465343U (en) | 2016-03-22 | 2016-03-22 | Pneumatic clamping device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941125A (en) * | 2020-09-07 | 2020-11-17 | 宜昌市蓝德光电机械有限公司 | A drilling and clamping device for hole in side wall of battery shell plate |
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2016
- 2016-03-22 CN CN201620222917.0U patent/CN205465343U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941125A (en) * | 2020-09-07 | 2020-11-17 | 宜昌市蓝德光电机械有限公司 | A drilling and clamping device for hole in side wall of battery shell plate |
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Granted publication date: 20160817 Termination date: 20170322 |