CN205464100U - Automatic machine of lockstitching a border of high strength metal mesh and system - Google Patents
Automatic machine of lockstitching a border of high strength metal mesh and system Download PDFInfo
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- CN205464100U CN205464100U CN201620309247.6U CN201620309247U CN205464100U CN 205464100 U CN205464100 U CN 205464100U CN 201620309247 U CN201620309247 U CN 201620309247U CN 205464100 U CN205464100 U CN 205464100U
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- net
- actuating unit
- frame
- tapered end
- axle sleeve
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Abstract
The utility model relates to an automatic machine of lockstitching a border of high strength metal mesh and system, the press packed bale of lockstitching a border is voluntarily drawn together frame (1), is lockstitched a border to twist and turns round mechanism, positioning mechanism and control system (4), lockstitch a border that turn round the mechanism to the hank and positioning mechanism all sets up in frame (1), the hank of lockstitching a border turn round the mechanism including hank tapered end (21) and rotary feed mechanism, twist tapered end (21) and install the output in rotary feed mechanism, positioning mechanism include elevating gear (31), press from both sides tight fixing device (32) and power unit A (33), elevating gear (31) set up the front end at hank tapered end (21), elevating gear (31) still set up the output in power unit A (33), press from both sides tight fixing device (32) and set up in the top of elevating gear (31), rotary feed mechanism and power unit A (33) all be connected with control system (4). The utility model has the advantages of lockstitch a border of high quality, production efficiency is high.
Description
Technical field
This utility model relates to wire netting lock seaming technical field, particularly a kind of automatic cap seaming machine of high duty metal net and system.
Background technology
Protection network is that one is installed on window, balcony etc., the novel building security product of the safety guarantee such as protection, antitheft, preventing dropped material is provided for life at home, it integrates the plurality of advantages such as safe, attractive in appearance, practical, including hillside protection network, (highway, railway) protection network, gardens protection network, stadium protection network and residential block protection network etc..
Hillside protection network is also referred to as massif protection network, steel wire rope bag mountain net or massif slope protection net.It is mainly covering and is wrapped on required protection slope or rock, collapses limiting the weathering off of the domatic rock soil body or destruction and rockfall, or moves, to reduce the generation of natural disaster in falling rocks is controlled in certain limit.In the application scenario that stress is bigger, for ensureing the safety in utilization of hillside protection network, it needs to use high duty metal silk to weave, and lockstitching a border is the important procedure during wire netting weaves.Traditional lock seaming is mostly by being accomplished manually, and not only efficiency is low, and during lock seaming, workman easily damages, and lock seaming quality differs.And for the wire netting of high intensity, needing to use specific twisted lock seaming mode could meet it uses requirement, it is therefore desirable to bigger twisted power, rely on artificial lock seaming to be difficult to and artificial lock seaming quality also can not meet requirement.
Utility model content
The purpose of this utility model is to overcome the shortcoming of prior art, it is provided that a kind of high duty metal automatic cap seaming machine of net and system that quality is good, production efficiency is high of lockstitching a border.
The purpose of this utility model is achieved through the following technical solutions: a kind of automatic cap seaming machine of high duty metal net, it includes frame, lockstitch a border twisted mechanism, detent mechanism and control system, the twisted mechanism of described lock seaming and detent mechanism are arranged in frame, the twisted mechanism of described lock seaming includes twisting tapered end and rotating feed mechanism, strand tapered end is arranged on the outfan of rotating feed mechanism, described detent mechanism includes lowering or hoisting gear, clamping and fixing device and actuating unit A, described lowering or hoisting gear is arranged on the front end of strand tapered end, described lowering or hoisting gear is additionally arranged at the outfan of actuating unit A, clamping and fixing device is arranged on the top of lowering or hoisting gear, described rotating feed mechanism and actuating unit A are all connected with control system.
Preferably, described rotating feed mechanism includes rotary shaft, cylinder and actuating unit B, and described rotary shaft is arranged in frame, rotary shaft is connected with the outfan of cylinder, the front end of rotary shaft is provided with strand tapered end, coordinates and be provided with drive outside rotary shaft, and drive is connected with actuating unit B.
Preferably, described actuating unit A is cylinder, and described lowering or hoisting gear is arranged on the outfan of cylinder.
Preferably, described frame being provided with proximity switch, described proximity switch is connected with control system.
Preferably, described clamping and fixing device includes that fixed plate and gripper shoe, described fixed plate and gripper shoe are arranged in frame, and fixed plate and gripper shoe are provided with locating slot, and described lowering or hoisting gear upper end is provided with the positioning head corresponding with locating slot.The big I of positioning head is adjusted according to the mesh of wire netting and changes.
Preferably, the front end of described strand tapered end is symmetrically provided with two arc-shaped claws.Arc-shaped claws is used for fixing silk head, and it can be half arcuate structure, also can be the tubular construction closed.
Preferably, described lowering or hoisting gear lower end is provided with lead, and described frame is provided with fairlead, and described lead cooperation is arranged in fairlead.
Preferably, described rotary shaft includes the most axially disposed the first circular shaft section, thread segment, square shaft section and the second circular shaft section, axle sleeve A and axle sleeve B it is installed with in described frame, axle sleeve C also it is slidably fitted with in described frame, described axle sleeve C is fixed on the outfan of cylinder, described the first circular shaft section, the second circular shaft section and thread segment are respectively cooperating with being arranged in axle sleeve A, axle sleeve B and axle sleeve C, are provided with the square hole matched with square shaft section in described drive.During work, square shaft section coordinates with the square hole on drive, and drive rotarily drives rotary shaft and rotates, and then drives strand tapered end to rotate.
Preferably, described actuating unit B is motor.
Preferably, described drive is sprocket wheel, and described drive is connected by Chain conveyer with actuating unit B.Use the advantage that Chain conveyer has stable transmission.
Preferably, the both sides of described drive are provided with axle sleeve D, described axle sleeve D and are fixedly mounted in frame, and rotary shaft cooperation is arranged in axle sleeve D.Drive can axially be positioned by axle sleeve D.
Preferably, described drive being provided with probe, described probe is connected with control system.
Preferably, the outfan of described cylinder being fixed with slide block, described slide block is slidably arranged in frame, and described axle sleeve C is fixed on slide block.
Preferably, described control system includes timing module, and the outfan of timing module is connected with rotating feed mechanism and lowering or hoisting gear.Control system sets according to timing, can control corresponding mechanism operation in automatic order ground, and as being sequentially completed strand tapered end feeding, strand tapered end rotates, strand tapered end once inverts, twist tapered end retrogressing, strand tapered end double reversal etc..
A kind of high duty metal net is lockstitched a border system automatically, and it includes the above-mentioned automatic cap seaming machine of high duty metal net and defeated net mechanism.
Preferably, described defeated net mechanism includes bracing frame and dials net device, described bracing frame is arranged on the outside of detent mechanism, described net device of dialling includes net poking wheel and actuating unit C, described net poking wheel is arranged on bracing frame, described net poking wheel is additionally arranged at the outfan of actuating unit C, and net poking wheel rotates under the drive of actuating unit C and drives wire netting to move, and described actuating unit C is connected with control system.
Preferably, described net poking wheel is toothed wheel.Changing the size of toothed wheel diameter, scalable moves the distance of wire netting every time.
Preferably, described actuating unit C is motor or cylinder.
Preferably, described control system includes that PLC, the described input of actuating unit C are connected with the outfan of PLC.Control system can according to automatic cap seaming machine single lock seaming operation the time-consuming and length of wire netting, control the rotary speed of net poking wheel and work total time.
Preferably, described net poking wheel is two, and two net poking wheels are symmetrically disposed in the both sides of bracing frame.
Preferably, the tooth of described toothed wheel is arc-shaped gear, and the sensing of arc-shaped gear is consistent with the trend of wire netting.
The using method of the above-mentioned automatic cap seaming machine of high duty metal net comprises the following steps:
S1, walk net: mobile wire netting makes the wire netting position of lock to be twisted align with twisting tapered end；
S2, location: lowering or hoisting gear rises, location needs the mesh of strand lock；
S3, strand tapered end put in place: the feed mechanism on rotating feed mechanism drives strand tapered end advance to make it arrive the silk head needing strand lock；
S4, strand lock: the rotating mechanism on rotating feed mechanism drives strand tapered end to rotate, make strand tapered end that silk head to carry out strand lock；
S5, strand tapered end are compound: the rotating mechanism reversion on rotating feed mechanism makes silk head depart from strand tapered end, and the rotating mechanism on the then retrogressing of the feed mechanism on rotating feed mechanism, rotating feed mechanism inverts again, allow strand tapered end reset to initial condition；
S6, lowering or hoisting gear reset: lowering or hoisting gear falls back to initial position, complete a lock seaming operation；
S7, it is repeated in step S1 ~ S6 and completes all lock seamings.
Preferably, the net operation of walking in described step S1 is automatically performed by defeated net mechanism.
Preferably, the uniformity that number of turns when strand is locked in described step S4, strand are locked is by the helicitic texture of thread segment, proximity switch and probe co-controlling in rotary shaft.
Preferably, in described step S5, the angle of rotating mechanism reversion for the first time is 50 ° ~ 150 °.
Preferably, in described step S5, the angle of rotating mechanism reversion for the first time is 90 °.
This utility model has the advantage that
1, lock seaming quality is good: rely on motor to drive strand tapered end that silk head is carried out twisted lock seaming in this utility model, solve the difficult problem relying on the twisted technique of high duty metal net that manually cannot complete, after lock seaming, the connection of silk head is firm, relatively high-tensile strength can be born without ftractureing, reliable in quality, and compared to artificial lock seaming, lock seaming quality conformance is strong.
2, automaticity is high, lock seaming efficiency is high: is provided with control system in this utility model, on the one hand can be controlled the middle strand tapered end feeding distance of cap seaming machine, feeding time, rotation time, rotating speed etc., make cap seaming machine be automatically performed lock seaming；On the other hand, high duty metal net is provided with defeated net mechanism, cap seaming machine can be coordinated to be automatically performed the movement of wire netting；Production efficiency is high, it is not necessary to manual operation, saves labour force, reduces labor strength.
3, smart structural design, novelty, reliability is high: on the one hand, being provided with thread segment in this utility model in rotary shaft, the pitch of dependence helicitic texture and proximity switch and probe together decide on the number of turns twisted during lock seaming, the twisted uniformity, twisted attachment force and the pitch of twisted rear screw structure；On the other hand, being provided with positioner in this utility model, logical positioning head is to wire netting secure localization, and when preventing twisted, wire netting slides；Reasonable in design, ingenious, machine are reliable and stable when running.
4, using method the most once inverts after twisted end and retreat strand tapered end again, can effectively discharge stress, it is ensured that bonding strength.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the automatic cap seaming machine of high duty metal net in this utility model；
Fig. 2 is the plan structure schematic diagram of the automatic cap seaming machine of high duty metal net in this utility model；
Fig. 3 is the structural representation of rotary shaft in this utility model；
Fig. 4 is that in this utility model, high duty metal net is lockstitched a border the plan structure schematic diagram of system automatically；
Fig. 5 is the structural representation of net poking wheel in invention；
In figure: 1-frame, 11-fairlead, 21-twists tapered end, 211-arc-shaped claws, 22-rotary shaft, 221-the first circular shaft section, 222-thread segment, 223-square shaft section, 224-the second circular shaft section, 23-cylinder, 24-actuating unit B, 25-drive, 26-axle sleeve A, 27-axle sleeve B, 28-axle sleeve C, 29-axle sleeve D, 31-lowering or hoisting gear, 311-lead, 312-positioning head, 32-clamping and fixing device, 321-fixed plate, 322-gripper shoe, 323-locating slot, 33-actuating unit A, 4-control system, 5-proximity switch, 6-pops one's head in, 7-slide block, 8-bracing frame, 91-net poking wheel, 92-actuating unit C.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is further described, but protection domain of the present utility model is not limited to the following stated.
As depicted in figs. 1 and 2, a kind of automatic cap seaming machine of high duty metal net, it includes frame 1, the twisted mechanism that lockstitches a border, detent mechanism and control system 4.
The described twisted mechanism that lockstitches a border is for realizing the feeding of strand tapered end 21 and twisted action, and it includes twisting tapered end 21, rotary shaft 22, cylinder 23, actuating unit B24 and drive 25.As it is shown on figure 3, described rotary shaft 22 includes the first circular shaft section 221, thread segment 222, square shaft section 223 and the second circular shaft section 224 set gradually the most from left to right；Axle sleeve A26, axle sleeve C28, axle sleeve D29 and axle sleeve B27 it is disposed with the most from left to right in described frame 1, its bottom bracket axle A26, axle sleeve B27 and axle sleeve D29 are fixing with frame 1 to be connected, axle sleeve C28 is slidably connected with frame 1 by slide block 7, and slide block 7 is fixed on the outfan of cylinder 23.Described the first circular shaft section 221, thread segment 222, square shaft section 223 and the second circular shaft section 224 are respectively cooperating with being arranged in axle sleeve A26, axle sleeve C28, drive 25 and axle sleeve B27；The square hole matched with square shaft section 223 it is provided with in drive 25, and be connected with actuating unit B24 by Chain conveyer, actuating unit B24 is motor, and on drive 25, it is provided with probe 6, drive 25 left and right sides is provided with axle sleeve D29, the outside of drive 25 is provided with proximity switch 5, and proximity switch 5 is fixed in frame 1.The front end of rotary shaft 22 is provided with strand tapered end 21, and the front end of strand tapered end 21 is symmetrically provided with two for the arc-shaped claws 211 blocking silk head.
Described detent mechanism is for realizing the location of wire netting, and it includes lowering or hoisting gear 31, clamping and fixing device 32 and actuating unit A33.Described lowering or hoisting gear 31 is arranged on the front end of strand tapered end 21, and is connected with actuating unit A33, and actuating unit A33 is cylinder；Described clamping and fixing device 32 is arranged on the top of lowering or hoisting gear 31, it includes fixed plate 321 and gripper shoe 322, described fixed plate 321 and gripper shoe 322 are arranged in frame 1, it is provided with locating slot 323 in fixed plate 321 and gripper shoe 322, lowering or hoisting gear 31 upper end is provided with the positioning head 312 corresponding with locating slot 323, lowering or hoisting gear 31 lower end is provided with lead 311, and described frame 1 is provided with fairlead 11, and described lead 311 cooperation is arranged in fairlead 11.
Above-described cylinder 23, actuating unit B24, actuating unit A33, proximity switch 5 and probe 6 are all connected with control system 4, control system 4 includes that timing module and logical order module, timing module, the outfan of logical order module are connected with cylinder 23, actuating unit B24 and actuating unit A33 respectively.Control system 4 can be automatically obtained strand tapered end 21 feeding according to strand lock technique, strand tapered end 21 rotates, twists tapered end 21 once inverts, twist tapered end 21 retreats, twists tapered end 21 double reversal etc., and the length that can twist lock as required controls feeding distance, the most twisted number of turns controls the number of turns and the rotating speed etc. of motor rotation.
As shown in Figure 4, a kind of high duty metal net is lockstitched a border system automatically, and it includes the above-mentioned automatic cap seaming machine of high duty metal net and defeated net mechanism.
Described defeated net mechanism includes bracing frame 8 and dials net device.Bracing frame 8 is arranged on the outside of detent mechanism, and described net device of dialling includes net poking wheel 91 and actuating unit C92.Two net poking wheels 91 are symmetrically disposed in the both sides of bracing frame 8, and net poking wheel 91 is connected with the outfan of actuating unit C92, and net poking wheel 91 rotates under the drive of actuating unit C92 and drives wire netting to move.For hooking wire netting safely and reliably, net poking wheel 91 uses toothed wheel, and the tooth of toothed wheel is arc-shaped gear, and its structure is as it is shown in figure 5, the sensing of arc-shaped gear and the trend of wire netting are consistent, and actuating unit C92 uses motor.
Described actuating unit C92 is connected with control system 4, and described control system 4 includes that PLC, the input of actuating unit C92 are connected with the outfan of PLC.Control system 4 can according to automatic cap seaming machine single lock seaming operation the time-consuming and length of wire netting, control the rotary speed of net poking wheel 91 and work total time.
The using method of the above-mentioned automatic cap seaming machine of high duty metal net comprises the following steps:
S1, walk net: the motor in defeated net mechanism drives net poking wheel 91 to rotate and catch on wire netting and moves, make the wire netting position of lock to be twisted align with twisting tapered end 21；Size according to metal mesh opening may select and the parameter of regulation motor；
S2, location: lowering or hoisting gear 31 rises, positioning head 312 needs the mesh of strand lock through metal mesh opening and locating slot 323, location；
S3, strand tapered end 21 put in place: cylinder 23 works, driving axle sleeve C29 to advance by slide block 7, rotary shaft 22 realizes feeding under the drive of axle sleeve C29, so that strand tapered end 21 arrives the silk head needing strand lock, now, two silk heads enter in two arc-shaped claws 211 on strand tapered end 21；
S4, strand lock: motor rotates forward and drives drive 25 to rotate, have square matching relationship, rotary shaft 22 to rotate with drive 25 because drive 25 and rotary shaft 22 are internal, is further driven to twist tapered end 21 and rotates, and makes strand tapered end 21 that silk head to carry out strand lock；The uniformity that number of turns during strand lock, strand are locked is by the helicitic texture of thread segment 222, proximity switch 5 and probe 6 co-controllings in rotary shaft 22.
S5, strand tapered end 21 are combined: motor inverts 90 ° makes silk head depart from strand tapered end 21, and then cylinder 23 resets, motor again inverts drive drive 25 and inverts, and allows strand tapered end 21 reset to initial condition；
S6, lowering or hoisting gear 31 reset: lowering or hoisting gear 31 falls back to initial position, complete a lock seaming operation；
S7, it is repeated in step S1 ~ S6 and completes all lock seamings.
Control system 4 can automatically control away net, positioned, twist tapered end 21 and put in place, twist the operation such as lock, strand compound, lowering or hoisting gear 31 reset of tapered end 21 according to single strand lock activity time, and can be automatically stopped according to the total length control machine of wire netting.Automaticity is high, and after saving labour force, and strand lock, silk head bonding strength is big, and strand lock uniformity and concordance are good.
Claims (8)
- null1. the automatic cap seaming machine of high duty metal net，It is characterized in that: it includes frame (1)、Lockstitch a border twisted mechanism、Detent mechanism and control system (4)，The twisted mechanism of described lock seaming and detent mechanism are arranged in frame (1)，The twisted mechanism of described lock seaming includes twisting tapered end (21) and rotating feed mechanism，Strand tapered end (21) is arranged on the outfan of rotating feed mechanism，Described detent mechanism includes lowering or hoisting gear (31)、Clamping and fixing device (32) and actuating unit A(33)，Described lowering or hoisting gear (31) is arranged on the front end of strand tapered end (21)，Described lowering or hoisting gear (31) is additionally arranged at actuating unit A(33) outfan，Clamping and fixing device (32) is arranged on the top of lowering or hoisting gear (31)，Described rotating feed mechanism and actuating unit A(33) all it is connected with control system (4).
- A kind of automatic cap seaming machine of high duty metal net the most according to claim 1, it is characterized in that: described rotating feed mechanism includes rotary shaft (22), cylinder (23) and actuating unit B(24), described rotary shaft (22) is arranged in frame (1), rotary shaft (22) is connected with the outfan of cylinder (23), the front end of rotary shaft (22) is provided with strand tapered end (21), the cooperation of rotary shaft (22) outside is provided with drive (25), drive (25) and actuating unit B(24) it is connected.
- A kind of automatic cap seaming machine of high duty metal net the most according to claim 1, it is characterised in that: being provided with proximity switch (5) in described frame (1), described proximity switch (5) is connected with control system (4).
- A kind of automatic cap seaming machine of high duty metal net the most according to claim 1, it is characterized in that: described clamping and fixing device (32) includes fixed plate (321) and gripper shoe (322), described fixed plate (321) and gripper shoe (322) are arranged in frame (1), being provided with locating slot (323) in fixed plate (321) and gripper shoe (322), described lowering or hoisting gear (31) upper end is provided with the positioning head (312) corresponding with locating slot (323).
- nullA kind of automatic cap seaming machine of high duty metal net the most according to claim 2，It is characterized in that: described rotary shaft (22) includes the first the most axially disposed circular shaft section (221)、Thread segment (222)、Square shaft section (223) and the second circular shaft section (224)，It is installed with axle sleeve A(26 in described frame (1)) and axle sleeve B(27)，Axle sleeve C(28 also it is slidably fitted with) in described frame (1)，Described axle sleeve C(28) it is fixed on the outfan of cylinder (23)，The first described circular shaft section (221)、Second circular shaft section (224) and thread segment (222) are respectively cooperating with being arranged on axle sleeve A(26)、Axle sleeve B(27) and axle sleeve C(28) in，It is provided with, in described drive (25), the square hole matched with square shaft section (223).
- A kind of automatic cap seaming machine of high duty metal net the most according to claim 2, it is characterised in that: being provided with probe (6) on described drive (25), described probe (6) is connected with control system (4).
- 7. a high duty metal net is lockstitched a border system automatically, it is characterised in that: it includes the automatic cap seaming machine of high duty metal net according to any one of the claims 1 ~ 6 and defeated net mechanism.
- A kind of high duty metal net the most according to claim 7 is lockstitched a border system automatically, it is characterized in that: described defeated net mechanism includes bracing frame (8) and dials net device, described bracing frame (8) is arranged on the outside of detent mechanism, described net device of dialling includes net poking wheel (91) and actuating unit C(92), described net poking wheel (91) is arranged on bracing frame (8), described net poking wheel (91) is additionally arranged at actuating unit C(92) outfan, net poking wheel (91) is at actuating unit C(92) drive under rotate and drive wire netting to move, described actuating unit C(92) it is connected with control system (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620309247.6U CN205464100U (en) | 2016-04-14 | 2016-04-14 | Automatic machine of lockstitching a border of high strength metal mesh and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620309247.6U CN205464100U (en) | 2016-04-14 | 2016-04-14 | Automatic machine of lockstitching a border of high strength metal mesh and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205464100U true CN205464100U (en) | 2016-08-17 |
Family
ID=56640347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620309247.6U Withdrawn - After Issue CN205464100U (en) | 2016-04-14 | 2016-04-14 | Automatic machine of lockstitching a border of high strength metal mesh and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205464100U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689605A (en) * | 2016-04-14 | 2016-06-22 | 四川博华工程材料有限公司 | Automatic side locking machine and system for high-strength metal net and application method |
-
2016
- 2016-04-14 CN CN201620309247.6U patent/CN205464100U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689605A (en) * | 2016-04-14 | 2016-06-22 | 四川博华工程材料有限公司 | Automatic side locking machine and system for high-strength metal net and application method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160817 Effective date of abandoning: 20171124 |
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| AV01 | Patent right actively abandoned |