CN205449722U - Experimental device for be used for non - round heavy -duty gear induction heating - Google Patents
Experimental device for be used for non - round heavy -duty gear induction heating Download PDFInfo
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- CN205449722U CN205449722U CN201620177781.6U CN201620177781U CN205449722U CN 205449722 U CN205449722 U CN 205449722U CN 201620177781 U CN201620177781 U CN 201620177781U CN 205449722 U CN205449722 U CN 205449722U
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- induction coil
- power supply
- connecting plate
- assembly
- fitting table
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Abstract
The utility model discloses an experimental device for be used for non - round heavy -duty gear induction heating, it is main including the assembly or fitting table, the power connecting plate, an induction coil, the revolving stage, assembly or fitting table one end is provided with transverse guide, the baffle is installed on transverse guide outside top, the power is installed on the transverse control ware, the transverse control ware is installed in the transverse guide of below, induction coil is installed to the power inboard, the induction coil top is provided with the power connecting plate, induction coil top both sides are provided with induction coil and inlet tube respectively, the inside longitudinal rail that is provided with of assembly or fitting table opposite side, install the longitudinal control ware in the longitudinal rail, rotatory elevating platform is installed in longitudinal control ware top, rotatory elevating platform top is stretched out and is had the column spinner, the column spinner top is connected with the non -circular gear. The intelligent degree of this device is high, and through programming control, easy operation is convenient, and the work precision is high to work efficiency has been improved.
Description
Technical field
This utility model device is the experimental provision of a kind of gear impewdance matching, and heavy duty noncircular gear particularly carries out the electromagnetic induction heater of quenching heat treatment.
Background technology
Non-circular gear can realize special motion and functional operation, highly advantageous to the kinetic characteristic of mechanism, the performance of mechanism can be improved, improve the moving condition of mechanism, in non-circular gear drive, during the revolution of drivewheel constant speed, driven pulley angular velocity periodically converts, and non-circular gear drive all has application in the heave-load devices such as lathe, printer, textile machine and instrument.When gear carries out transmission, nearly all moment of torsion all acts on the gear teeth flank of tooth of engagement, the flank of tooth bears the biggest stress, therefore the flank of tooth is carried out Technology for Heating Processing extremely important, at present non-circular gear is carried out induction heating mode various, but prior heat treatment mode, induction coil is relatively low with gear distribution precision, thermal effectiveness is poor, in heat treatment process, quenching hardness is uneven or hardness does not meets technology requirement, the depth of quenching is inconsistent, stress is concentrated there are the defects such as crackle, result in scrapping or the shortening in life-span of gear, impact is normal to be used, simultaneously as automaticity is low, production efficiency reduces.
Summary of the invention
For above not enough, this utility model device provides a kind of experimental provision for the sensing heating of not rounded heavy-duty gear.
This utility model device mainly includes assembly or fitting table, power supply connecting plate, induction coil, turntable, assembly or fitting table one end is provided with cross slide way, cross slide way outer tip end is provided with baffle plate, power supply is arranged on Lateral Controller, Lateral Controller is arranged in the cross slide way of lower section, induction coil is installed inside power supply, induction coil top is provided with power supply connecting plate, both sides, induction coil top are respectively arranged with induction coil and water inlet pipe, assembly or fitting table opposite side is internally provided with longitudinal rail, longitudinal controller is installed in longitudinal rail, rotary elevating platform is arranged on above longitudinal controller, rotary elevating platform has extended above column spinner, column spinner is connected above non-circular gear.
nullThis use new device includes following technical scheme: secured it within power supply by screw by power supply connecting plate，Water pipe is respectively connected to outlet pipe and water inlet pipe end，Non-circular gear is arranged on column spinner top，By computer programming thus control Lateral Controller and longitudinal controller，Thus control power supply transverse shifting and control rotary elevating platform drive non-circular gear rotation、Lift and vertically move，It is passed through cooling water by water pipe，Induction coil is passed through electric current，Position and the angle of non-circular gear is controlled by rotary elevating platform，After adjusting，Control induction coil by Lateral Controller to move to non-circular gear，Thus utilize electromagnetic induction principle that the flank of tooth is heated，After heating，Lateral Controller drives induction coil to slide in and out along cross slide way，Water-spraying control rapid to the flank of tooth heated simultaneously，Now rotary elevating platform drives non-circular gear to rotate、Lift and vertically move along longitudinal rail，Regulate position，The most progressively heat，Until heating is complete.
In the not rounded heavy-duty gear of above-mentioned offer senses the experimental provision of heating: Lateral Controller is fixed on assembly or fitting table by inlaying with longitudinal rail with cross slide way and longitudinal controller, and power supply is fastenedly connected by screw with power supply connecting plate.
In the not rounded heavy-duty gear of above-mentioned offer senses the experimental provision of heating: power supply connecting plate and induction coil, induction coil and water inlet pipe are by being welded to connect.
In the not rounded heavy-duty gear of above-mentioned offer senses the experimental provision of heating: induction coil is that rectangle hollow copper tube is made.
Advantage that the technical scheme that this utility model device is provided is brought and good effect:
This device intelligence degree is high, by programming Control, simple to operation, and operating accuracy is high, and improves work efficiency.
Accompanying drawing explanation
With embodiment, this utility model device is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is the top view of one preferred embodiment of this utility unit；
Fig. 2 is the front view of one preferred embodiment of this utility unit.
In figure 1, baffle plate；2, assembly or fitting table；3, power supply；4, power supply connecting plate；5, outlet pipe；6, induction coil；7, cross slide way；8, non-circular gear；9, water inlet pipe；10, Lateral Controller；11, column spinner；12, rotary elevating platform；13, longitudinal controller；14, longitudinal rail.
Detailed description of the invention
nullIn FIG，Assembly or fitting table (2) one end is provided with cross slide way (7)，Control induction coil (6) direction，Cross slide way (7) outer tip end is provided with baffle plate (1)，Prevent power supply (3) from skidding off，Power supply (3) is arranged on Lateral Controller (10)，Lateral Controller (10) controls translational speed and the distance of induction coil (6)，Lateral Controller (10) is arranged in the cross slide way (7) of lower section，Power supply (3) inner side is provided with induction coil (6)，The flank of tooth is carried out sensing heating，Induction coil (6) top is provided with power supply connecting plate (4)，Power supply connecting plate (4) connects induction coil (6) and power supply (3)，Induction coil (6) both sides, top are respectively arranged with induction coil (6) and water inlet pipe (9)，By water inlet pipe (9) and outlet pipe (5), cooling water is circulated，Assembly or fitting table (2) opposite side is internally provided with longitudinal rail (14),Longitudinal controller (13) is installed in longitudinal rail (14)，Control position and the rotation of rotary elevating platform (12)，Rotary elevating platform (12) is arranged on longitudinal controller (13) top，Rotary elevating platform (12) has extended above column spinner (11)，Column spinner (11) supports non-circular gear (8)，Column spinner (11) is connected above non-circular gear (8).
nullIn implementing shown in Fig. 2，Power supply connecting plate (4) is secured it within power supply (3) by screw，Water pipe is respectively connected to outlet pipe (5) and water inlet pipe (9) end，Non-circular gear (8) is arranged on column spinner (11) top，By computer programming thus control Lateral Controller (10) and longitudinal controller (13)，Thus control power supply (3) transverse shifting and control rotary elevating platform (12) drive non-circular gear (8) rotation、Lift and vertically move，It is passed through cooling water by water pipe，Reduce the temperature of induction coil (6)，Ensure the normal work of induction coil (6)，Induction coil (6) is passed through electric current，Position and the angle of non-circular gear (8) is controlled by rotary elevating platform (12)，After adjusting，Induction coil (6) is controlled mobile to non-circular gear (8) by Lateral Controller (10)，After induction coil (6) coil is passed through electric current thus utilize electromagnetic induction principle that the flank of tooth is heated，After heating，Lateral Controller (10) automatic traction induction coil (6) slides along cross slide way (7) away from non-circular gear (8) direction，Chiller water-spraying control rapid to the flank of tooth heated simultaneously quenches，Ensure flank of tooth quenching quality，Now rotary elevating platform (12) drives non-circular gear (8) to rotate、Lift and vertically move along longitudinal rail (14)，Regulate position，The like progressively heat，Until heating is complete.
Claims (4)
- null1. one kind mainly includes assembly or fitting table for the experimental provision of not rounded heavy-duty gear sensing heating、Power supply connecting plate、Induction coil、Turntable,It is characterized in that: described assembly or fitting table one end is provided with cross slide way，Described cross slide way outer tip end is provided with baffle plate，Power supply is arranged on Lateral Controller，Described Lateral Controller is arranged in the described cross slide way of lower section，Described induction coil is installed inside described power supply，Described induction coil top is provided with described power supply connecting plate，Both sides, described induction coil top are respectively arranged with induction coil and water inlet pipe，Described assembly or fitting table opposite side is internally provided with longitudinal rail,In described longitudinal rail, longitudinal controller is installed，Described rotary elevating platform is arranged on above described longitudinal controller，Described rotary elevating platform has extended above column spinner，Described column spinner is connected above non-circular gear.
- A kind of experimental provision for the sensing heating of not rounded heavy-duty gear the most according to claim 1, it is characterized in that: described Lateral Controller is fixed on described assembly or fitting table by inlaying with described longitudinal rail with described cross slide way and described longitudinal controller, and described power supply is fastenedly connected by screw with described power supply connecting plate.
- A kind of experimental provision for the sensing heating of not rounded heavy-duty gear the most according to claim 1, is characterized in that: described power supply connecting plate and described induction coil, described induction coil and described water inlet pipe are by being welded to connect.
- A kind of experimental provision for the sensing heating of not rounded heavy-duty gear the most according to claim 1, is characterized in that: described induction coil is that rectangle hollow copper tube is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620177781.6U CN205449722U (en) | 2016-03-09 | 2016-03-09 | Experimental device for be used for non - round heavy -duty gear induction heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620177781.6U CN205449722U (en) | 2016-03-09 | 2016-03-09 | Experimental device for be used for non - round heavy -duty gear induction heating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205449722U true CN205449722U (en) | 2016-08-10 |
Family
ID=56605649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620177781.6U Expired - Fee Related CN205449722U (en) | 2016-03-09 | 2016-03-09 | Experimental device for be used for non - round heavy -duty gear induction heating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205449722U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109825694A (en) * | 2019-03-15 | 2019-05-31 | 燕山大学 | Layer-by-layer formula heating device and its method for cylindric spiral gear |
| CN110343836A (en) * | 2019-08-30 | 2019-10-18 | 唐山冶金锯片有限公司 | Saw blade tooth tip quenching machine |
-
2016
- 2016-03-09 CN CN201620177781.6U patent/CN205449722U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109825694A (en) * | 2019-03-15 | 2019-05-31 | 燕山大学 | Layer-by-layer formula heating device and its method for cylindric spiral gear |
| CN110343836A (en) * | 2019-08-30 | 2019-10-18 | 唐山冶金锯片有限公司 | Saw blade tooth tip quenching machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160810 Termination date: 20170309 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |