CN205446666U - Input structure of high power wind generator gear box - Google Patents

Input structure of high power wind generator gear box Download PDF

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Publication number
CN205446666U
CN205446666U CN201521101859.8U CN201521101859U CN205446666U CN 205446666 U CN205446666 U CN 205446666U CN 201521101859 U CN201521101859 U CN 201521101859U CN 205446666 U CN205446666 U CN 205446666U
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China
Prior art keywords
input
hole
pin
line
bolt
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Active
Application number
CN201521101859.8U
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Chinese (zh)
Inventor
王朝阳
程健平
朱飞
陈俊
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Nanjing High Speed Gear Manufacturing Co Ltd
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Nanjing High Speed Gear Manufacturing Co Ltd
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Priority to CN201521101859.8U priority Critical patent/CN205446666U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

The utility model relates to an input structure of high power wind generator gear box, characterized by is equipped with the friction pad with the axle center between input flange and input planet frame, and concrete structure is: the terminal surface inner circle of input planet frame is equipped with evenly distributed's pinhole, and the outer lane is equipped with evenly distributed's connection screw, is equipped with interference fit's round pin post in the pinhole, and round pin capital end is equipped with inner screw hole, be equipped with with the pinhole on input flange and the friction pad and be connected the hole that the screw corresponds, be furnished with respectively with input planet frame in is connected bolt and ring baffle that screw and round pin capital end inner screw hole mate, be equipped with on the ring baffle and sell the hole that the post corresponds in the planet frame with importing, friction pad lies in between input flange and the input planet frame, connect gradually input flange, friction pad and input planet frame with being connected the bolt that the screw matees in the input planet frame, simultaneously, with the bolt of round pin capital end inner screw hole matching with ring baffle, input flange and round pin post fixed connection.

Description

The input end structure of power gearbox of wind power generator
Technical field
This utility model relates to the input end structure of the input end structure of a kind of gear-box, especially power gearbox of wind power generator.
Background technology
Wind resource is green regenerative energy sources, inexhaustible.The most many countries, for the consideration of environmental conservation, are devoted to develop wind resource.The wind power equipment market of Europe and other developed country is the most fiery.The Chinese government the most also attaches great importance to the exploitation of wind-driven generator, and domestic localization of wind power equipment manufacturing also develops constantly.At present, based on 1.5MW~6MW serial fan, and having been achieved with mass production, 3MW~6MW series is the trend of blower fan future development.
Wind power generation gear case is parts the most crucial in complete machine, plays a part to transmit power in complete machine, and its quality good or not directly affects security performance and the economic performance of blower fan.High power gearbox typically uses two-stage planet+one-level parallel construction, and input generally uses Flange joint, and does not use shrink disk to connect.High power gearbox is to guarantee reliably transmitting of power, and input flange, planet carrier size and weight are the biggest.The input flange only connected and planet carrier weight just reach several tons, not only assemble relatively difficult, and start needs and overcome bigger inertia torque, and in start-up course, connecting bolt will be in the face of bigger shearing force toward contact.Practical experience proves, owing to input flange and planet carrier subject the moment of torsion from axis system, moment of flexure and part axial force, the working environment of input flange and planet carrier joint portion is the most severe, the fault of large gearbox occurs frequently in the power joint portion of line of input star, causes the use cost of the wind-driven generator of high-power type to remain high.Can guarantee that the connection of input flange and planet carrier is more reliable, it appears particularly important.
Utility model content
Utility model purpose is: subject the moment of torsion from axis system, moment of flexure and part axial force for high-power wind power generation gear-box input flange and planet carrier, the working environment of input flange and planet carrier joint portion is the most severe, the fault of large gearbox occurs frequently in the power joint portion of line of input star, cause the practical problem that the use cost of the wind-driven generator of high-power type is high, it is provided that the input end structure of a kind of power gearbox of wind power generator.
This utility model purpose is achieved in that the input end structure of a kind of power gearbox of wind power generator, including input flange, line of input carrier and connecting bolt, it is characterized in that, being provided with the friction shim of concentric between input flange and line of input carrier, concrete structure is:
A) the end face inner ring of line of input carrier is provided with equally distributed pin-and-hole, and outer ring is provided with equally distributed connecting screw hole, is provided with the pin of interference fit in pin-and-hole, and pin top is provided with inner bolt hole;
B) input flange is provided with the hole corresponding with pin-and-hole and connecting screw hole with friction shim;
C) being respectively provided with the bolt mated with connecting screw hole in line of input carrier and pin top inner bolt hole and a ring baffle, ring baffle is provided with the hole corresponding with pin in line of input carrier;
D) friction shim is between input flange and line of input carrier, input flange, friction shim and line of input carrier are sequentially connected with by the bolt mated with connecting screw hole in line of input carrier, meanwhile, it is connected fixing to ring baffle, input flange and pin with the bolt of pin top inner bolt hole coupling.
In this utility model: the pin of interference fit exposes to the actual height of line of input carrier end face and is not more than the actual (real) thickness sum of input flange corresponding to this connecting portion and friction shim.
In this utility model: the described bolt mated with connecting screw hole in line of input carrier is the high-strength hexagon socket head cap screw of 10.9S, described pin and the material of bolt mated with pin top inner bolt hole are 42CrMoA, and described friction shim surface is the friction shim containing diamond particle surface chemical plating nickel coating.
In this utility model: the connecting hole docked with input power is evenly distributed on the outmost turns of input flange.
The utility model has the advantage of: owing to being provided with friction shim between input flange and line of input carrier, the relative motion between input flange and line of input carrier can be stoped by the frictional force of friction shim.Owing to friction shim surface is containing diamond particle surface chemical plating nickel coating, after assembling, diamond particle will automatically insert in opposite face, form miniature interlocking, make contact surface be able to the most reliably and transmit bigger load.Bolt owing to mating with connecting screw hole in line of input carrier is the high-strength hexagon socket head cap screw of 10.9S, and the material of the bolt of described pin and pin top inner bolt hole coupling is 42CrMoA, guarantees connector reliable operation from material.Owing to the inner ring of the end face of line of input carrier is provided with equally distributed pin-and-hole, being provided with the pin of interference fit in pin-and-hole, pin can share or reduce starting torque and the shearing force adverse effect to connecting bolt.Input flange, friction shim and line of input carrier are sequentially connected with by the bolt owing to mating with connecting screw hole in line of input carrier, simultaneously, it is connected fixing to ring baffle, input flange and pin with the bolt of pin top inner bolt hole coupling, may insure that the pressure of the whole work surface of friction shim is basically identical, the frictional force also relative equilibrium therefore produced on work surface.This utility model compact conformation, technical measures are all linked with one another, it can be ensured that the input end structure of power gearbox of wind power generator is reliable, substantially increase the safety run under complex working condition.
Accompanying drawing explanation
Fig. 1, Fig. 2 are all the perspective view of this utility model embodiment;
Fig. 3 is the sectional structure schematic diagram of this utility model embodiment;
In figure, 1, input flange, 2, friction shim, 3, line of input carrier, 4, pin, 5, ring baffle, 6, bolt, 7, bolt, 8, connecting hole.
Detailed description of the invention
Accompanying drawing restrictively discloses the concrete structure of this utility model embodiment, is further described through this utility model below in conjunction with the accompanying drawings.
Can be seen that in conjunction with Fig. 1, Fig. 2 and Fig. 3, this utility model includes input flange 1, line of input carrier 3 and bolt, the friction shim 2 of concentric it is provided with between input flange 1 and line of input carrier 3, wherein, inner ring at the end face of line of input carrier 3 is provided with equally distributed pin-and-hole, outer ring is provided with equally distributed connecting screw hole, is provided with the pin 4 of interference fit in pin-and-hole, and pin 4 top is provided with inner bolt hole.Input flange 1 is provided with the hole corresponding with pin-and-hole and connecting screw hole with friction shim 2, simultaneously, it is respectively provided with the bolt 6 mated with connecting screw hole in line of input carrier 3, and the bolt 7 mated with pin 4 top inner bolt hole, also having a ring baffle 5, ring baffle 5 is provided with the hole corresponding with pin-and-hole in line of input carrier 3.Friction shim 2 is between input flange 1 and line of input carrier 3, input flange 1, friction shim 2 and line of input carrier 3 are sequentially connected with by the bolt 6 mated with connecting screw hole in line of input carrier 1, with the bolt 7 of pin 4 top inner bolt hole coupling, ring baffle 5, input flange 1 and pin 4 are fixed and are connected.
In the present embodiment: the pin 4 of interference fit exposes to the actual height of line of input carrier 3 end face and is not more than the actual (real) thickness sum of input flange corresponding to this connecting portion 1 and friction shim 2.
Reliable operation in order to ensure connector, during enforcement, the described bolt 6 mated with connecting screw hole in line of input carrier 3 can select the high-strength hexagon socket head cap screw of 10.9S, described pin 4 and the material of bolt mated with pin 4 top inner bolt hole are 42CrMoA, and described friction shim surface is the friction shim containing diamond particle surface chemical plating nickel coating.
In the present embodiment: the connecting hole 8 docked with input power is evenly distributed on the outmost turns of input flange 1.

Claims (4)

1. an input end structure for power gearbox of wind power generator, including input flange, line of input carrier and connecting bolt, it is characterised in that be provided with the friction shim of concentric between input flange and line of input carrier, concrete structure is:
A) the end face inner ring of line of input carrier is provided with equally distributed pin-and-hole, and outer ring is provided with equally distributed connecting screw hole, is provided with the pin of interference fit in pin-and-hole, and pin top is provided with inner bolt hole;
B) input flange is provided with the hole corresponding with pin-and-hole and connecting screw hole with friction shim;
C) being respectively provided with the bolt mated with connecting screw hole in line of input carrier and pin top inner bolt hole and a ring baffle, ring baffle is provided with the hole corresponding with pin in line of input carrier;
D) friction shim is between input flange and line of input carrier, input flange, friction shim and line of input carrier are sequentially connected with by the bolt mated with connecting screw hole in line of input carrier, meanwhile, it is connected fixing to ring baffle, input flange and pin with the bolt of pin top inner bolt hole coupling.
The input end structure of power gearbox of wind power generator the most according to claim 1, it is characterized in that, the pin of interference fit exposes to the actual height of line of input carrier end face and is not more than the actual (real) thickness sum of input flange corresponding to this connecting portion and friction shim.
The input end structure of power gearbox of wind power generator the most according to claim 1 and 2, it is characterized in that, the described bolt mated with connecting screw hole in line of input carrier is the high-strength hexagon socket head cap screw of 10.9S, described pin and the material of bolt mated with pin top inner bolt hole are 42CrMoA, and described friction shim surface is the friction shim containing diamond particle surface chemical plating nickel coating.
The input end structure of power gearbox of wind power generator the most according to claim 3, it is characterised in that the connecting hole docked with input power is evenly distributed on the outmost turns of input flange.
CN201521101859.8U 2015-12-28 2015-12-28 Input structure of high power wind generator gear box Active CN205446666U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521101859.8U CN205446666U (en) 2015-12-28 2015-12-28 Input structure of high power wind generator gear box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521101859.8U CN205446666U (en) 2015-12-28 2015-12-28 Input structure of high power wind generator gear box

Publications (1)

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CN205446666U true CN205446666U (en) 2016-08-10

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CN201521101859.8U Active CN205446666U (en) 2015-12-28 2015-12-28 Input structure of high power wind generator gear box

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105422825A (en) * 2015-12-28 2016-03-23 南京高速齿轮制造有限公司 Input end structure of large-power wind driven generator gearbox

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105422825A (en) * 2015-12-28 2016-03-23 南京高速齿轮制造有限公司 Input end structure of large-power wind driven generator gearbox

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20190929

Address after: No. 30 Houjiao Road, Jiangning District, Nanjing, Jiangsu Province, 210000 (Jiangning High-tech Park)

Co-patentee after: Nanjing High Precision Transmission Equipment Manufacturing Group Co.,Ltd.

Patentee after: NANJING HIGH SPEED GEAR MANUFACTURING Co.,Ltd.

Address before: 211100, No. 1 East Tianyuan Road, Jiangning Science Park, Jiangning District, Jiangsu, Nanjing

Patentee before: NANJING HIGH SPEED GEAR MANUFACTURING Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200508

Address after: No. 30 Houjiao Road, Jiangning District, Nanjing, Jiangsu Province, 210000 (Jiangning High-tech Park)

Patentee after: NANJING HIGH SPEED GEAR MANUFACTURING Co.,Ltd.

Address before: No. 30 Houjiao Road, Jiangning District, Nanjing, Jiangsu Province, 210000 (Jiangning High-tech Park)

Co-patentee before: Nanjing High Precision Transmission Equipment Manufacturing Group Co.,Ltd.

Patentee before: NANJING HIGH SPEED GEAR MANUFACTURING Co.,Ltd.

TR01 Transfer of patent right
PP01 Preservation of patent right

Effective date of registration: 20230207

Granted publication date: 20160810

PP01 Preservation of patent right
PD01 Discharge of preservation of patent

Date of cancellation: 20230327

Granted publication date: 20160810

PD01 Discharge of preservation of patent