CN205444155U - Automatic monitoring device of forced tamping construction - Google Patents

Automatic monitoring device of forced tamping construction Download PDF

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Publication number
CN205444155U
CN205444155U CN201620123554.5U CN201620123554U CN205444155U CN 205444155 U CN205444155 U CN 205444155U CN 201620123554 U CN201620123554 U CN 201620123554U CN 205444155 U CN205444155 U CN 205444155U
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China
Prior art keywords
ram
monitoring device
sensor
weight
automatic monitoring
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Expired - Fee Related
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CN201620123554.5U
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Chinese (zh)
Inventor
唐科
高海林
徐军库
董莉
韩黎明
李博
陈凤晨
任小牧
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Civil Airports Of China Construction Group Co
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Civil Airports Of China Construction Group Co
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Abstract

The utility model provides a simple installation, wide applicability's automatic monitoring device of forced tamping construction, including microprocessor, with weight measuring sensor, displacement sensor, GPS receiver and wireless communication module that microprocessor links to each other, weight measuring sensor is used for measuring the weight of ramming quick -witted ram by force to and the ram of whether having confirmed the carry, displacement sensor is used for measuring the displacement of ram, microprocessor is used for receiving weight measuring sensor and displacement sensor's signal, to ram weight, carry the hammer height and ram the number of times effectively by force and make statistics of and monitor. The utility model discloses an automatic monitoring device of forced tamping construction, the dual sensor measuring parameter of adoption is many, not only measures and rams the number of times, can also measure the weight of ram, and whether judge qualified, installation is simple. Wide applicability does not receive the restriction of specifically ramming the model by force, practice thrift the cost greatly, and small low power dissipation, not influenced by temperature, humidity, noise, air current, dust, light etc. Be fit for adverse circumstances.

Description

Dynamic consolidation construction automatic monitoring device
Technical field
This utility model relates to a kind of construction monitoring system, especially a kind of dynamic consolidation construction automatic monitoring device.
Background technology
Strong rammer completes work mainly by the impact endurance test shock effect of hammer ram.Machine rammer can be divided into firepower rammer, frog rammer and speed rammer impactor etc..This patent is mainly called for short strong rammer for invention basis with speed rammer impactor.
Heavy-tamping method, also known as dynamic consolidation method (DynamicConsolidation), is a kind of reinforcement means processing soft soil foundation.Dynamic compaction machinery (dynamiccompaction) is a kind of important ballast consolidating machine in engineering machinery field, fills out silt cutting into a mountain, reclaims land from the sea, mountain area backfill, has a wide range of applications in the basement process such as airport construction.It is late 1960s to be developed by France engineer Louis and created use.It utilizes crane gear that hammer ram (8~40t) is risen to the biggest height (10~40m), then hammer ram free-falling is made, act on ground with great impact energy (500~8000KN m), soil produces the biggest shock wave, to overcome the various resistances between soil particle, make ground densification, thus improve the intensity of ground, reduce sedimentation, Compaction variables, dilatancy, improves Anti-liquefying asility.Heavy-tamping method has been widely used in the Base Consolidation Engineering of the foundation engineering such as airfield runway and power station dam, reservoir the most.
At present, strong rammer engineering construction DATA REASONING and engineering site monitoring nearly all use manual measurement mode.Manual measurement method causes work progress and construction quality parameter credibility to reduce, and workmen the most easily uses inferior materials and turns out substandard goods, thus causes construction quality uncontrollable, causes economic loss.Particularly, will accurately measure the settling height every time rammed a great problem the most in the industry, the present invention solves this difficult problem and those problems aforesaid, can be that large-scale dynamic consolidation construction provides complete engineering construction data, provides data to ensure for improving construction quality.
Dynamic compaction machinery is as main equipment indispensable in foundation construction, and being widely used in cuts into a mountain fills out silt, reclaim land from the sea etc. in building foundation treatment and road, Aerodrome construction engineering, is used for pounding basis.The dynamic compaction machinery of prior art, is to use lift heavy paddle type mill to realize compacting of loosening the soil.In use, in order to ensure the compacting quality to basis, during some region of compacting, lift heavy is typically required for certain quantity guarantee of ramming and tamps quality this dynamic compaction machinery.But, there are some engineering construction troops, in order to reduce cost, ignore quality and use inferior materials and turn out substandard goods, that reduces lift heavy rams quantity, therefore, in order to make dynamic compaction machinery in use ensure, lift heavy has certain rams quantity, it is necessary to dynamic compaction machinery is rammed position, rams quantity and the time of ramming is monitored, and existing mode is mainly the most manually added up, manually report, inevitable that disorderly the phenomenon of report workload occurs, be unfavorable for engineering construction troop is effectively supervised.
It is therefore desirable to design a kind of monitoring system being applicable to strong rammer operating mode, for being further ensured that the quality of engineering construction provides technical guarantee, also make existing dynamic compaction machinery improve utilization rate of equipment and installations simultaneously, run more safe efficient.
Luo Yunxiang, Duan Longwen, Liu Guoqing. a kind of dynamic compaction machinery tamping pit number detecting system and detection method and dynamic compaction machinery: Shanghai, CN102693449A [P] .2012-09-26.A kind of dynamic compaction machinery tamping pit number detecting system of this disclosure of the invention and detection method and dynamic compaction machinery, it relates to dynamic compaction machinery work data acquisition, the rope stretching amount detecting device being connected with dynamic compaction machinery steel wire rope;The pressure transducer being connected with strong rammer winding motor hydraulic circuit;The elevator direction detection device being connected with strong rammer winding system;That rams with dynamic compaction machinery that controlling organization is connected linkage rams counter switch;One controller, controls device and connects rope stretching amount detecting device, pressure transducer, elevator direction detection device respectively, rams counter switch;The tamping pit number input equipment that one is connected with controller;One timer being connected with controller.The invention has the beneficial effects as follows: maloperation can be prevented, improve the accuracy of tamping pit counting, and then improve the work efficiency of strong rammer operation;Save human cost;Accuracy of detection is high, and error is little, and reliability is high, low price;Whole system is easy for installation, and debugging is simple, can be used for various strong rammer equipment.
The shortcoming of this system is as follows:
1) parameter measured is few.Can only metering, it is impossible to measuring hammer ram weight, i.e. hammer ram weight is the most qualified does not knows.Such as a kind of hitting several sampling switch structure [Application Number (patent): CN201120321035.7] magnetic switch and being used for touching the displacement mechanism that the magnet steel and of magnetic switch action can drive magnet steel limited distance to move back and forth for dynamic compaction machinery, the counting assembly [Application Number (patent): CN201220081804.5] of a kind of dynamic compaction machinery and strong rammer ramming times use detection module and using stay cord to the pulling force of detection module as trigger source;Or signal is big by the degree of external interference, such as a kind of remote pounding number monitoring system for dynamic compactor [Application Number (patent): CN201110251649.7], only with magnetic switch;A kind of ram counting assembly [Application Number (patent): CN201020693421.4] data acquisition module based on machinery for strong rammer operation, including pedestal, compress reset assembly and counter switch.
2) cost is high, is difficult to large-scale popularization application.
3) easily affected by temperature, humidity, dust etc., be not suitable for adverse circumstances.
Utility model content
This utility model provides a kind of simple installation;Widely applicable dynamic consolidation construction automatic monitoring device.
Realize the dynamic consolidation construction automatic monitoring device of this utility model purpose, including microprocessor, the load cell, displacement transducer, GPS and the wireless communication module that are connected with described microprocessor;
Described load cell is for measuring the weight of dynamic compaction machinery hammer ram, and is confirmed whether carry hammer ram;
Institute's displacement sensors is for measuring the displacement of hammer ram;
Hammer ram weight, hammer lifting height and effectively strong rammer number of times, for receiving the signal of load cell and displacement transducer, are added up and are monitored by described microprocessor.
Described load cell is other pressure sensor.
Institute's displacement sensors includes pulley, is positioned at pulley side, near the equally distributed multiple Magnet in edge, is fixed on the sensor on the support of pulley side, and described sensor is able to receive that the signal of Magnet.
Described Magnet is 8.
Having the beneficial effect that of dynamic consolidation construction automatic monitoring device of the present utility model:
Dynamic consolidation construction automatic monitoring device of the present utility model, the parameter that the dual sensor of employing is measured is many, not only measures ramming times, moreover it is possible to measure the weight of hammer ram, it is determined whether qualified;Simple installation;Widely applicable, do not limited by concrete strong rammer type;It is greatly saved cost, and volume low power consumption is low;Do not affected by temperature, humidity, noise, air-flow, dust, light etc., be suitable for adverse circumstances.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of dynamic consolidation construction automatic monitoring device of the present utility model.
Fig. 2 is the structural representation of the displacement transducer of dynamic consolidation construction automatic monitoring device of the present utility model.
Detailed description of the invention
As it is shown in figure 1, dynamic consolidation construction automatic monitoring device of the present utility model, including microprocessor, the load cell, displacement transducer, GPS and the wireless communication module that are connected with described microprocessor;
Described load cell is for measuring the weight of dynamic compaction machinery hammer ram, and is confirmed whether carry hammer ram;
Institute's displacement sensors is for measuring the displacement of hammer ram;
Hammer ram weight, hammer lifting height and effectively strong rammer number of times, for receiving the signal of load cell and displacement transducer, are added up and are monitored by described microprocessor.
Described load cell is other pressure sensor.
As in figure 2 it is shown, institute's displacement sensors includes pulley 1, being positioned at pulley 1 side, near equally distributed 8 Magnet 2 in edge, the sensor 3 being fixed on the support of pulley 1 side, described sensor 3 is able to receive that the signal of Magnet 2.
Use other pressure sensor (that is: load cell) that weight and whether carry hammer ram, the height promoted in conjunction with the hammer ram measured of dynamic compaction machinery hammer ram can be measured, the working condition of dynamic compaction machinery can be differentiated.
Load cell uses side-pressure tension sensor, and pressure type tension pick-up is double hole shear girder construction, easy to install, and simple to operate, maintenance easily, is exclusively used in the tension force of measuring steel wire rope.Steel wire rope is fixing on a sensor by U bolt, and when steel wire rope is by pulling force, power is acted on sensor by directive wheel.
Hammer ram is that hoist engine coils steel wire rope when promoting, and pulls hammer ram by pulley.Pulley is fixed on the top of support arm.By measuring the number of turns of pulley rotation, so that it may draw the length that steel wire rope is passed by, thus extrapolate the height that hammer ram promotes.
Use other pressure sensor can measure weight and whether carry hammer ram, the height promoted in conjunction with the hammer ram measured of dynamic compaction machinery hammer ram, the working condition of dynamic compaction machinery can be differentiated.
Actually, sensor for displacement measurement has multiple, the most various high-precision encoders, but owing to we are can not to install monitoring device additional in the case of dynamic compaction machinery does any mechanical alteration, the most do not possess the condition using existing sensor, and owing to dynamic compaction machinery model to be monitored differs, producer is numerous, require the sensor versatility to be possessed installed additional, therefore, want oneself to carry out the design of displacement transducer here.
Embodiment described above is only to be described preferred implementation of the present utility model; not scope of the present utility model is defined; without departing under this utility model design spirit premise; various deformation that technical solutions of the utility model are made by this area ordinary skill technical staff and improvement, all should fall in the protection domain that claims of the present utility model determine.

Claims (4)

1. dynamic consolidation construction automatic monitoring device, it is characterised in that: include microprocessor, the load cell, displacement transducer, GPS and the wireless communication module that are connected with described microprocessor;
Described load cell is for measuring the weight of dynamic compaction machinery hammer ram, and is confirmed whether carry hammer ram;
Institute's displacement sensors is for measuring the displacement of hammer ram;
Hammer ram weight, hammer lifting height and effectively strong rammer number of times, for receiving the signal of load cell and displacement transducer, are added up and are monitored by described microprocessor.
Dynamic consolidation construction automatic monitoring device the most according to claim 1, it is characterised in that: described load cell is other pressure sensor.
Dynamic consolidation construction automatic monitoring device the most according to claim 1, it is characterized in that: institute's displacement sensors includes pulley, is positioned at pulley side, near the equally distributed multiple Magnet in edge, being fixed on the sensor on the support of pulley side, described sensor is able to receive that the signal of Magnet.
Dynamic consolidation construction automatic monitoring device the most according to claim 3, it is characterised in that: described Magnet is 8.
CN201620123554.5U 2016-02-17 2016-02-17 Automatic monitoring device of forced tamping construction Expired - Fee Related CN205444155U (en)

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CN201620123554.5U CN205444155U (en) 2016-02-17 2016-02-17 Automatic monitoring device of forced tamping construction

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107202611A (en) * 2017-07-05 2017-09-26 山东大学 The sensing type fixed pulley test system and its method monitored for strong rammer operation process
CN111636406A (en) * 2020-05-28 2020-09-08 湖南致同工程科技有限公司 Intelligent monitoring system for dynamic compaction machine
CN111735493A (en) * 2020-06-12 2020-10-02 中交天津港湾工程研究院有限公司 Intelligent construction control method and equipment for dynamic consolidation of large-area complex site foundation of water transport engineering

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107202611A (en) * 2017-07-05 2017-09-26 山东大学 The sensing type fixed pulley test system and its method monitored for strong rammer operation process
CN107202611B (en) * 2017-07-05 2023-04-14 山东大学 Sensing type fixed pulley test system and method for dynamic compaction operation process monitoring
CN111636406A (en) * 2020-05-28 2020-09-08 湖南致同工程科技有限公司 Intelligent monitoring system for dynamic compaction machine
CN111636406B (en) * 2020-05-28 2022-03-18 湖南致同工程科技有限公司 Intelligent monitoring system for dynamic compaction machine
CN111735493A (en) * 2020-06-12 2020-10-02 中交天津港湾工程研究院有限公司 Intelligent construction control method and equipment for dynamic consolidation of large-area complex site foundation of water transport engineering

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160810

Termination date: 20180217

CF01 Termination of patent right due to non-payment of annual fee