CN2054382U - Bottle-washing machine - Google Patents

Abstract

The utility model relates to a bottle-washing machine, which is characterized in that the bottle-washing machine is provided with an intermittent rotating rotary disc device for transmitting and fixing bottles. A washing device which can do reciprocating rotation and composite motion, and a spraying and sterilizing device are both matched with the intermittent rotating rotary disc device. A machine frame which is composed of a casing and a walking device replaces a conventional fixing type machine seat. The utility model has the advantages of small size, simple and compact structure, low cost, and flexible and convenient use. The utility model is suitable for the bottle-washing operation of associated small-sized or medium-sized enterprises and medical authorities.

Description

Bottle-washing machine

The present invention relates to the particularly automatic scrubbing unit of vial of a kind of food containers scrubbing unit.

In order to satisfy hygienic requirements, units such as winery, soy sauce factory, cannery, Soft Drinks Plant, hospital, the vial of buying in batch must be behind cleaning and sterilizing can splendid attire, particularly in recent years, above-mentioned unit reduces production costs in order to save material, all reclaiming old bottle, after cleaning, continuing to use.Yet wash bottle work is if carry out with manual, and obviously work efficiency is low, is difficult to satisfy and produces needs, and cost also can correspondingly improve simultaneously.For solving the problem of wash bottle work, automatic bottle washing machine has appearred both at home and abroad in succession, but in these bottle washing machines, the employing chain that has is carried, employing scraper plate that has and also bottle track conveying, in general, body is all huger, complex structure, the cost height, particularly be fixed, so move difficulty, floor space is big, uses also inconvenient.

The object of the present invention is to provide a kind of removable, tubbiness, carry the small-sized bottle washing machine of scrubbing automatically with rotating disk.The bottle that this bottle washing machine will soak is scrubbed in enclosed environment, and can disposablely finish and scrub and sterilization work, conveniently moving, simple and compact for structure, cost is low, and volume is little, effect height, convenient being suitable for.

Task of the present invention is achieved like this: a horizontal machine, after gear reduction and worm type of reduction gearing deceleration, end at worm-wheel shaft, with vertical crank axle of Bevel Gear Transmission, crank axle top installs a crank that crank-pin is arranged, and crank-pin and a sheave that is installed on the main shaft are done intermittent engagement.A rotating disk with bottle orientation hole and hairbrush manhole appendix is then fixed on the top of main shaft, work as electric motor starting, because the engaged transmission of crank-pin and sheave, rotating disk is then done intermittent the rotation, this is the bottle automatic transfer machine structure of bottle washing machine, designs a wash bottle mechanism in addition and is mated co-ordination.The scheme of wash bottle mechanism is such: output shaft one end at a vertical machine installs a transmission case, be input to transmission case through gear drive and distribution with the gear on the motor output shaft, five output shafts that stretch out on case lid are transmission simultaneously then, and a hairbrush respectively is housed on the output shaft.In addition, the borehole jack at the two ends of transmission case is contained on two cylindrical guides that are fixed on this machine bottom board; Be fixed on motor output shaft one end with transmission case behind frame frame linking of motor suit, the frame linking lower end connects the pinch roller frame that two cylinders are housed, one end of a lever extend between two cylinders, the other end of lever then is hinged on two root posts of support, the lever middle part is installed a roller and is contacted with each other with a cam that is fixed on the worm shaft, like this, after the horizontal machine starting, except that rotating disk is done intermittent the rotation, because the Contact Transmission of worm-wheel shaft overhead cam and lever middle part roller, to lever is swung up and down around hinged, thereby make motor, transmission case pumps as intermittence with respect to rotating disk along guide rail, when another motor starts simultaneously, then hairbrush gyrates.The necessary matching coordinative of above-mentioned two mechanisms, promptly, when rotating disk carries a bottle after scrub the position, hairbrush is up to transmission case, motor and scrubs height, and scrub inside and outside bottle carried out, through certain hour, scrub the position with connecing descending withdrawing from, at this moment angle of dial rotation carries a bottle to scrubbing the position again, and cooperating and so forth in phase circulates.In addition, bottle through scrubbing turns on first and second stop place, back, by successively twice up and down relatively inside and outside the hydro-peening bottle in the water pipe that is installed on the casing, to the 3rd stop place, a Teat pipette nozzle is set to powder-spreading and sterilizing sterilization in the bottle again, scrubs to the 4th stop place and finish, will wash bottle by operating personnel and take off, so far, the whole work of scrubbing is all finished.Aforesaid mechanism is installed in the bucket of iron plate system.With the exception of this, three or four rolling are installed on the base plate of metal bucket again, are convenient to move.

The utility model has the advantages that compact conformation, volume is little, and cost is low, moves flexibly, and is simple to operate, is applicable to the wash bottle operation of units such as medium-sized and small enterprises, medical treatment, through facts have proved, respond well.

Concrete structure of the present utility model is shown in following accompanying drawing:

Fig. 1 is a bottle washing machine complete machine front view;

Fig. 2 is the left view of bottle washing machine;

Fig. 3 is the A-A cutaway view of bottle washing machine front view;

Fig. 4 is the support front view;

Fig. 5 is that support A is to view;

Fig. 6 is a B-B cutaway view in the support front view;

Fig. 7 is a C-C cutaway view in the support front view;

Fig. 8 is the transmission case longitudinal section;

Fig. 9 is the lever front view;

Figure 10 is the lever vertical view;

Figure 11 is a frame linking pinch roller frame front view;

Figure 12 is a frame linking pinch roller frame left view;

Figure 13 is the B-B cutaway view of bottle washing machine front view;

Figure 14 is a bottle washing machine casing cylinder front view;

Figure 15 is the casing cylinder vertical view;

Figure 16 is a front view of passing bottle, location rotating disk.

Now in conjunction with the accompanying drawings the concrete structure that the utility model proposes is described in further detail.

As shown in Figure 1, 2, 3, bottle washing machine mainly by bottle transmission mechanism, bottle scrub mechanism, frame three parts constitute.

The bottle transmission mechanism is made up of motor (1), roller gear (2) (3), worm type of reduction gearing (5), bevel gear (56) (57), crank axle (58), crank (14), sheave (16), main shaft (15), rotating disk (18) etc.Shown in Fig. 1,4,5,6,7, motor (1) is fixed by bolts on the support shelf (8), connect a roller gear (2) with key on the output shaft of motor (1), roller gear engagement with worm screw (4) end key connecting, slow down as one-level, worm type of reduction gearing (5) is fixed by bolts on the support shelf (6), with it as double reduction.A bearing block (54) that is fixed by bolts on the shelf (6) is arranged on the worm-wheel shaft (55), axle head is used a bevel gear of key connecting (56), bevel gear (57) engagement with crank axle (58) lower end, crank axle is installed in the bearing block (60), make axial location with the shaft shoulder and thrust bearing (59), (61), on add bearing cap (62).Bearing block passes support shelf (10) and is fixed by bolts on the shelf (10) with the through hole on its flange.The top of the crank axle crank (14) of a likeness in form of key connecting cam-like, and weld or be press-fitted a crank-pin (68) at jag and do the batch (-type) engagement with the groove in the sheave (16), sheave with key connecting on main shaft (15), above with nut (64) axial restraint, main shaft (15) is also used bearing, the shaft shoulder, do radial and axial location, bearing block is also with flange and being bolted on the shelf (10) of support, taper is processed on the top of main shaft, it cooperates with tapered sleeve (25) in pressing fit over the center of turntable hole, lower cylindrical is partly used key connecting, and axle head uses axle head holding screw (23) and baffle plate (24) to give axial restraint again.As shown in figure 16, the rotating disk that the transmission bottle is used causes like this: produce two blocks of round thin steel (also available aluminium sheets that are slightly less than the casing cylinder internal diameter, copper coin even plank) simultaneously respectively process a centre bore after, the distance of looking between two plates needs (fixed according to the height of being scrubbed bottle), in centre bore, insert a hollow pipe, the two ends weldering is flat, and then the edge weld root that keeps to the side is the uniform band iron support of aplysia punctata, with the relevant radii and position, angle position of the last one group of through hole of casing cylinder water-stop sheet (35) on, the corresponding uniform six groups of through holes of upper and lower plates, bottle is shelved in hole on the center or bottle orientation is used, so the size of upper plate through hole should be determined according to the external diameter of institute's cleaning bottle body, the lower plate through hole should be decided according to the bottleneck size of bottle, four peripheral holes are used by the wash bottle hairbrush, so upper and lower plates aperture unanimity, 6 uniform holes leaning on center of turntable one side then are the flexible passage of the push rod in the hold-down mechanism.Like this, after motor (1) starting, pass through roller gear, the bevel gear engaged transmission of worm and gear deceleration and worm gear axle head, crank axle (58) is rotated, because of crank-pin and each groove engagement of sheave, so main shaft (15) is done intermittent the rotation, thus, rotating disk is also done intermittent the rotation, and sheave of the present utility model (16) is that six grooves are uniform, stops therebetween in a week six times so the rotating disk revolution is moving, just whenever rotate a circle and to wash six bottles, as for speed of rotating and the length of the time of staying, mainly the rotating speed by crank axle is determined that the speed of crank axle is 6 rev/mins here.

As shown in Figure 1, 2, bottle is scrubbed mechanism and is made up of hydro-peening water pipe, herbal sprinkling device, hairbrush, transmission case, guide rail, leverage and hold-down mechanism inside and outside the bottle.Outer spray pipe (19) is one section metal arc tube, two ends are stopped up, arc radius is the radius of center, bottle orientation hole to center of turntable, pipe is fixed (welding or nut are fixed) on the cylindrical shell of shell by the communicating pipe cantilever that is welded on circular arc outer side center place, expose termination running water pipe (20) communicating pipe, the installation site of curved pipe is: arc should be corresponding with the rotational trajectory at center, bottle orientation hole, and after bottle is scrubbed first, in the zone, two stop places, while is over against the stops at center, bottle orientation hole, be welded with two water spouts down respectively, about 3 centimeters away from bottle bottom surface of water nozzles be, the shape and structure of interior spray pipe (17) is in full accord with outer spray, be placed on the water-stop sheet (35) in the casing cylinder, the installation site is corresponding with outer spray pipe.This external bottle is scrubbed on the 3rd position of back stop, there is a medicine spraying tube (12) up the same as the bottleneck center with interior spray pipe, the medicine jet pipe is mounted in the liquid explosive barrel (11), relies on the little shape pump in the medicine bucket that soup is pumped to bottle sterilization, sterilization.Brush bottle hairbrush (34) has five, four of its periphery, meta place is outer brush, middle one is interior brush (scrubbing the bottle inner surface), hairbrush is known outsourcing bottle brush, the iron wire handle of hairbrush is fixed in the axle sleeve (39) with holding screw (37), and the axle sleeve lower end uses holding screw (78) to be fixed on the transmission case output shaft (38) again.As shown in Figure 8, transmission case is by case lid (40), casing (41), base plate (42), driven gear (70), final drive shaft (71), driving gear (72) and four driven gear compositions such as (73), case lid and tank ends symmetry are respectively opened a concentric holes, connect form is connected guide rail (47) on the shell bottom plate and becomes and be slidingly matched with two usages, each guide rail bottom is with a buffering stage clip (48), casing and case lid base plate are all used Bolt Connection, base plate is bolted to the end that motor (43) has output shaft with four again, makes motor and transmission case constitute an integral body.The other end of motor (43) is enclosed in the rectangle frame frame linking (75) that one three limit is welded into channel-section steel, one side of opening is arranged at the top of frame linking is a band iron, it is bolted on the motor with four with the base plate of transmission case, the lower end of frame linking links a pinch roller frame (44) with bolt, as Figure 11, shown in 12, two rubber cylinders that are parallel to each other (76) are installed on the pinch roller frame, as Fig. 9, shown in 10, the free end of lever (45) then inserts between two cylinders, the other end of lever is by axle (66), axle sleeve (65) is hinged between support two root posts (9), the middle part of lever, a rubber roll (74) also is installed, and roll with a cam (67) that is semicircle shape and to contact, cam is connected on the worm-wheel shaft (55) with key.Like this, when two motors (1), (43) after the starting simultaneously, Bevel Gear Transmission by the worm gear axle head, make the intermittent rotation of rotating disk, on the other hand, contact to lever (45) is swung up and down around hinge (66) with the roller rolling at lever middle part by the cam on the worm-wheel shaft (67), thereby force motor (43), transmission case and hairbrush are simultaneously as pumping, again because input driven gear (70) in the transmission case and the engagement of the output gear on the motor output shaft, so drive same four gears (73) rotation simultaneously by the driving gear (72) on the transmission main shaft (71), again because of each gear (73) be with key connecting on each output shaft (38), so the hairbrush on each output shaft also rotates in the same way, what so just formed hairbrush scrubs and rests action, if the rotating disk bottle orientation has been placed bottle in the hole, just work can have been scrubbed.But as previously mentioned, the bottle of being scrubbed is that nature is placed in the rotating disk locating hole, and clearly, if scrub at this point, bottle can be driven by hairbrush rotation takes place, and does not reach the effect of scrubbing, and the way that addresses this problem is additional bottle hold-down mechanism.As shown in Figure 1, so-called hold-down mechanism, be exactly with a hanger of bolting (29) on the lid of shell, a hinged lever (30) on it, the free end of lever cut with scissors the rubber platen (31) that hangs a band handle again, adorn a compression spring (27) between the other end of lever and the casing cover, cut with scissors again between spring and the hanger and hang a taper hole cover (28), simultaneously, upward fix a push rod (32) at case lid (40), and lock with spiral shell (32) with threaded connection mode.Like this, when transmission case moved upward, push rod up withstood center, tapered sleeve hole thereupon, the left end that makes lever upwards and compression spring (27), at the bottom of the opposite other end then down forced platen to compress bottle, like this, or else rotation phenomenon can take place in bottle in the process of scrubbing.

Its bearing support of frame described in the utility model is that motor (1), worm type of reduction gearing (5) and jack shaft bearing seat (66) in the rotating disk mechanism and fluted roller shaft bearing (13) usefulness are installed shown in Fig. 1,2,4,14, it makes column by four angle bar (9) of vertically making trapezoidal layout, required size when installing by above-mentioned each part again, welding steel shelf (6), (8), (10) of making respectively on differing heights, column lower end respectively welds a sole (69) and is fixed on the shell bottom plate (50) with bolt (7).

The shell of bottle washing machine is shown in Figure 14,15, with sheet metal weldering system, continue to use the two-layer water plate of limit stitch welding in the bottom of rotating disk, middle boss through hole is the passage of main shaft, 6 through holes of shown position processing are pressed on the right side, and respectively hang taper hole cover of weldering below the through hole that is the diagonal layout, use as the flexible guiding of hairbrush, the hole on the left side is the push rod passage, and the lower end of left hole is welded a metal tube (53) and used as draining.Adorn a single open-door at the back side, front view left side, taper hole cover below refill one two-door, so that check maintenance, fourth, fifth lane place that top---bottle stops opens a gap (77) as gathering hole, for the purpose of attractive in appearance, but edge insert panel, cylindrical shell and circular bottom plate (50) periphery welds, become a metal bucket shape, base plate is made of 25 millimeters thick steel plates, by edge three or four known solid rubber wheels (52) is installed below; Lid is made of lucite, and embedding is covered on bucket, on it again the pin that hangs with two ends welding on the channel-section steel link closely and be fixed by bolts on the wall again behind the stack shell.In addition, be the wet motor of leakproof torrent, directly hang down in the left side of transmission case as Fig. 1,3 and weld a sheet metal (46) (doing the lever motion space) by the middle part vertical channel, influence operation for avoiding dabbling.Between operation oral region and water spray spray medicine district, establish water fender (26) again.

Claims (10)

1, a kind of bottle washing machine is made of frame, bottle transmission positioner, washing and brushing device, it is characterized in that:

A, the frame that complete machine is moved flexibly comprise a shell, are fixed on the running gear on the shell and are fixed in housing interior bearing support, splash guard;

B, has a slewing equipment of passing bottle and location that comprises the intermittent rotation of do that motor [1], speed reduction gearing [5], crank axle [58], crank [14], sheave [16], sheave main shaft [15] and revolving body [18] constitute;

C, a kind of bottle washing apparatus comprise back and forth and rotate several brushes, transmission case, motor, frame linking, pinch roller frame and the leverage of compound motion, hydro-peening chlorination equipment and hold down gag.

2, bottle washing machine according to claim 1, it is characterized in that said frame, its outer hull shape such as tubbiness, removable lid (21) is arranged at the top, fixing base plate (50) is arranged below, and splash guard (35) is arranged at inner chamber top, the through hole of using when having hairbrush and push rod flexible on the plate, symmetry one side of hole group has a drainpipe, one gathering hole (77) is arranged at the ladle body top, and two fan doors are arranged under the ladle body, uses bolting bearing support and guide rail (47) on the bottom surface of inner chamber.

According to claim 1,2 described bottle washing machines, it is characterized in that 3, one group of known walking roller (52), turning rolls (51) are installed in the bottom of bucket.

4, bottle washing machine according to claim 1, it is characterized in that, revolving body (18) in described bottle transmission, the location slewing equipment is the round platform that propping is made between two thin plates, and the last bottom surface of round platform is made some groups of corresponding respectively through holes of the upper and lower hole heart.

5, according to claim 1,4 described bottle washing machines, described revolving body center is supported with hollow tube.Keep to the side to support with flat bar, uniform six groups of corresponding mutually through holes on the upper and lower plate, the center of every group of through hole is a benchmark with the garden heart, on its angle and radius and the shell splash guard respectively to organize through hole corresponding one by one, be on the upper and lower plates in each hole of diagonal layout, in the middle of the place, position is the bottle orientation hole, and all the other four is the hairbrush access opening, and another is the push rod access opening.

6, bottle washing machine according to claim 1, it is characterized in that, described bottle washing apparatus, brush (34) is separately fixed on each output shaft (38) of transmission case, transmission case is installed in the end that motor (43) has output shaft, motor is enclosed in the frame linking (75), and an end of frame linking is fixed on the motor with transmission case, and the other end bottom of frame linking connects a pinch roller frame (44).

According to claim 1,6 said bottle washing machines, it is characterized in that 7, said pinch roller frame is installed two cylinders that are parallel to each other (76) in the horizontal direction.

8, bottle washing machine according to claim 1, it is characterized in that, the roller (74) that said leverage comprises a lever (45), lever middle part be installed in worm-wheel shaft on the cam (67) that contacts for rolling, on the hinged column at bearing support of one end of lever (9), the free end of lever then inserts between two cylinders on the pinch roller frame.

9, according to claim 1,6 described transmission cases, comprise case lid (40), casing (41) and base plate (42), respectively there is a concentric holes in correspondence with each other case lid casing both sides and is slidingly matched with guide rail (47) respectively, transmission case middle gear (70) and motor output gear (79) engagement, case lid is stretched out on final drive shaft (71) top, and middle part gear (72) meshes with four same gears (73) simultaneously, and each gear shaft also stretches out case lid.

10, bottle washing machine according to claim 1, it is characterized in that, described hydro-peening, chlorination equipment, comprise two sparge pipes (19), a liquid explosive barrel (11) up and down, a pump and a medicine jet pipe (12), respectively with the nozzle of bottleneck at the bottom of bottle, medicine spraying tube is over against bottleneck on the sparge pipe.

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