CN205435650U - A continuous feed proportioning system for coal liquifaction residue production modified asphalt - Google Patents
A continuous feed proportioning system for coal liquifaction residue production modified asphalt Download PDFInfo
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- CN205435650U CN205435650U CN201521109332.XU CN201521109332U CN205435650U CN 205435650 U CN205435650 U CN 205435650U CN 201521109332 U CN201521109332 U CN 201521109332U CN 205435650 U CN205435650 U CN 205435650U
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- storehouse
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- 239000003245 coal Substances 0.000 title claims 6
- 239000010426 asphalt Substances 0.000 title abstract description 17
- 238000004519 manufacturing process Methods 0.000 title description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims abstract description 16
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 14
- 239000005011 phenolic resin Substances 0.000 claims abstract description 14
- 229920002635 polyurethane Polymers 0.000 claims abstract description 14
- 239000004814 polyurethane Substances 0.000 claims abstract description 14
- 238000003860 storage Methods 0.000 claims abstract description 9
- RSWGJHLUYNHPMX-ONCXSQPRSA-N abietic acid Chemical compound C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(O)=O RSWGJHLUYNHPMX-ONCXSQPRSA-N 0.000 claims 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims 2
- 238000003756 stirring Methods 0.000 claims 1
- 238000005303 weighing Methods 0.000 abstract description 15
- 229920013716 polyethylene resin Polymers 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 7
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
本实用新型涉及一种用于煤制油残渣生产改性沥青的连续配料系统，包括依次设置的煤制油残渣仓、废沥青仓、聚氨酯仓、酚醛树脂仓、聚乙烯树脂仓、邻苯二甲酸二丁酯储罐和远程控制终端，所述的煤制油残渣仓、废沥青仓、聚氨酯仓和酚醛树脂仓底部设置有卸料阀，卸料阀底部设置有连续称重给料机；所述的邻苯二甲酸二丁酯储罐底部设置有流量控制阀；所述的连续称重给料机与流量控制阀的出口与搅拌输送机的进料口连接；本系统可以实现煤制油残渣生产改性沥青的连续自动配料，且配料精度稳定。
The utility model relates to a continuous batching system for producing modified asphalt from coal-to-oil residue, which comprises a coal-to-oil residue bin, a waste asphalt bin, a polyurethane bin, a phenolic resin bin, a polyethylene resin bin, and an orthophthalene bin. A dibutyl formate storage tank and a remote control terminal, the coal-to-oil residue bin, the waste asphalt bin, the polyurethane bin and the phenolic resin bin are provided with a discharge valve at the bottom, and a continuous weighing feeder is provided at the bottom of the discharge valve; The bottom of the dibutyl phthalate storage tank is provided with a flow control valve; the outlet of the continuous weighing feeder and the flow control valve is connected to the feed inlet of the mixing conveyor; this system can realize the Continuous automatic batching of modified asphalt produced from oil residue, and the batching accuracy is stable.
Description
技术领域 technical field
本实用新型涉及一种用于煤制油残渣生产改性沥青的连续配料系统，属于配料设备领域。 The utility model relates to a continuous batching system for producing modified asphalt from coal-to-oil residue, which belongs to the field of batching equipment.
背景技术 Background technique
由于煤制油残渣生产改性沥青涉及到多种原料，包括煤制油残渣、废沥青、聚氨酯、酚醛树脂、聚乙烯树脂和邻苯二甲酸二丁酯，各种原料需要按设定的比例进行配料，配料的精度对最终产品的质量影响较大。传统的配料系统是按计算出的重量对各原料进行称量，再人工加入反应釜内反应，只能进行间断性地生产，生产效率很低，而且配料精度波动较大，稳定性差。 Since the production of modified asphalt from coal-to-oil residue involves a variety of raw materials, including coal-to-oil residue, waste asphalt, polyurethane, phenolic resin, polyethylene resin and dibutyl phthalate, various raw materials need to be processed according to the set ratio For batching, the accuracy of the batching has a great influence on the quality of the final product. The traditional batching system is to weigh each raw material according to the calculated weight, and then manually add it into the reactor for reaction. It can only be produced intermittently, the production efficiency is very low, and the batching accuracy fluctuates greatly and the stability is poor.
发明内容 Contents of the invention
本实用新型提供了一种用于煤制油残渣生产改性沥青的连续配料系统，具体方案为： The utility model provides a continuous batching system for producing modified asphalt from coal-to-oil residue, and the specific scheme is as follows:
一种用于煤制油残渣生产改性沥青的连续配料系统，包括依次设置的煤制油残渣仓、废沥青仓、聚氨酯仓、酚醛树脂仓、聚乙烯树脂仓、邻苯二甲酸二丁酯储罐和远程控制终端，所述的煤制油残渣仓、废沥青仓、聚氨酯仓和酚醛树脂仓底部设置有卸料阀，卸料阀底部设置有连续称重给料机；所述的邻苯二甲酸二丁酯储罐底部设置有流量控制阀；所述的连续称重给料机与流量控制阀的出口与搅拌输送机的进料口连接；所述的卸料阀、连续称重给料机和流量控制阀都通过电气与远程控制终端连接；所述的聚氨酯仓、酚醛树脂仓和聚乙烯树脂仓都设置有破拱装置；所述的连续称重给料机包括输送皮带、传动装置、重量传感器和速度传感器；所述的远程控制终端设置有给料速度控制模块和流量控制模块。 A continuous batching system for producing modified asphalt from coal-to-oil residues, including coal-to-oil residue bins, waste asphalt bins, polyurethane bins, phenolic resin bins, polyethylene resin bins, and dibutyl phthalate The storage tank and the remote control terminal, the coal-to-oil residue bin, the waste asphalt bin, the polyurethane bin and the phenolic resin bin are provided with a discharge valve at the bottom, and a continuous weighing feeder is provided at the bottom of the discharge valve; the adjacent The bottom of the dibutyl phthalate storage tank is provided with a flow control valve; the outlet of the continuous weighing feeder and the flow control valve is connected with the feed inlet of the mixing conveyor; the discharge valve, the continuous weighing Both the feeder and the flow control valve are electrically connected to the remote control terminal; the polyurethane bin, the phenolic resin bin and the polyethylene resin bin are all equipped with arch breaking devices; the continuous weighing feeder includes a conveyor belt, Transmission device, weight sensor and speed sensor; the remote control terminal is provided with a feeding speed control module and a flow control module.
进一步的，所述的破拱装置为气动破拱装置。 Further, the said arch breaking device is a pneumatic arch breaking device.
进一步的，所述的卸料阀为气动控制阀。 Further, the discharge valve is a pneumatic control valve.
本实用新型的有益点在于：本系统可以实现煤制油残渣生产改性沥青的连续自动配料，固体原料通过连续称重给料机进行配料，远程控制终端根据监测到的输送皮带的连续称量结果自动对输送皮带的给料速度进行调整，液态原料储罐通过流量阀控制给料量。另外，在聚氨酯仓、酚醛树脂仓和聚乙烯树脂仓内设置破拱装置，可以防止料仓内的粉末状原料起拱或冲料，能够降低给料量的波动。 The beneficial point of the utility model is that the system can realize the continuous automatic batching of the modified asphalt produced from coal-to-oil residues, the solid raw materials are batched by a continuous weighing feeder, and the remote control terminal is based on the monitored continuous weighing of the conveyor belt. As a result, the feeding speed of the conveyor belt is automatically adjusted, and the liquid raw material storage tank controls the feeding amount through the flow valve. In addition, arch breaking devices are installed in polyurethane bins, phenolic resin bins and polyethylene resin bins, which can prevent the powdery raw materials in the bins from arching or punching, and can reduce the fluctuation of feeding amount.
附图说明 Description of drawings
图1为本实用新型的结构示意图； Fig. 1 is the structural representation of the utility model;
图2为连续称重给料机的结构示意图。 Figure 2 is a schematic structural view of a continuous weighing feeder.
具体实施方式 detailed description
如图1、2所示一种用于煤制油残渣生产改性沥青的连续配料系统，包括依次设置的煤制油残渣仓1、废沥青仓2、聚氨酯仓3、酚醛树脂仓4、聚乙烯树脂仓5、邻苯二甲酸二丁酯储罐6和远程控制终端12，所述的煤制油残渣仓1、废沥青仓2、聚氨酯仓3和酚醛树脂仓4底部设置有卸料阀7，卸料阀7底部设置有连续称重给料机8；所述的邻苯二甲酸二丁酯储罐6底部设置有流量控制阀10；所述的连续称重给料机8与流量控制阀10的出口与搅拌输送机9的进料口连接；所述的卸料阀7、连续称重给料机8和流量控制阀10都通过电气与远程控制终端12连接；所述的聚氨酯仓3、酚醛树脂仓4和聚乙烯树脂仓5都设置有破拱装置11；所述的连续称重给料机8包括输送皮带13、传动装置16、重量传感器14和速度传感器15；所述的远程控制终端12设置有给料速度控制模块和流量控制模块。 As shown in Figures 1 and 2, a continuous batching system for the production of modified asphalt from coal-to-oil residues, including a coal-to-oil residue bin 1, a waste asphalt bin 2, a polyurethane bin 3, a phenolic resin bin 4, and a polymer bin Vinyl resin bin 5, dibutyl phthalate storage tank 6 and remote control terminal 12, the coal-to-oil residue bin 1, waste asphalt bin 2, polyurethane bin 3 and phenolic resin bin 4 are provided with a discharge valve at the bottom 7. The bottom of the discharge valve 7 is provided with a continuous weighing feeder 8; the bottom of the dibutyl phthalate storage tank 6 is provided with a flow control valve 10; the continuous weighing feeder 8 is connected to the flow rate The outlet of the control valve 10 is connected to the feed port of the mixing conveyor 9; the discharge valve 7, the continuous weighing feeder 8 and the flow control valve 10 are all electrically connected to the remote control terminal 12; the polyurethane The warehouse 3, the phenolic resin warehouse 4 and the polyethylene resin warehouse 5 are all provided with an arch breaking device 11; the described continuous weighing feeder 8 includes a conveyor belt 13, a transmission device 16, a weight sensor 14 and a speed sensor 15; the described The remote control terminal 12 is provided with a feeding speed control module and a flow control module.
本实施例中所述的破拱装置11为气动破拱装置；所述的卸料阀7为气动控制阀。 The arch breaking device 11 described in this embodiment is a pneumatic arch breaking device; the discharge valve 7 is a pneumatic control valve.
本实用新型的有益点在于：本系统可以实现煤制油残渣生产改性沥青的连续自动配料，固体原料通过连续称重给料机进行配料，远程控制终端根据监测到的输送皮带的连续称量结果自动对输送皮带的给料速度进行调整，液态原料储罐通过流量阀控制给料量。另外，在聚氨酯仓、酚醛树脂仓和聚乙烯树脂仓内设置破拱装置，可以防止料仓内的粉末状原料起拱或冲料，能够降低给料量的波动。 The beneficial point of the utility model is that the system can realize the continuous automatic batching of the modified asphalt produced from coal-to-oil residues, the solid raw materials are batched by a continuous weighing feeder, and the remote control terminal can carry out batching according to the monitored continuous weighing of the conveyor belt. As a result, the feeding speed of the conveyor belt is automatically adjusted, and the liquid raw material storage tank controls the feeding amount through the flow valve. In addition, arch breaking devices are installed in polyurethane bins, phenolic resin bins and polyethylene resin bins, which can prevent the powdery raw materials in the bins from arching or punching, and can reduce the fluctuation of feeding amount.
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521109332.XU CN205435650U (en) | 2015-12-29 | 2015-12-29 | A continuous feed proportioning system for coal liquifaction residue production modified asphalt |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521109332.XU CN205435650U (en) | 2015-12-29 | 2015-12-29 | A continuous feed proportioning system for coal liquifaction residue production modified asphalt |
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| Publication Number | Publication Date |
|---|---|
| CN205435650U true CN205435650U (en) | 2016-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521109332.XU Expired - Fee Related CN205435650U (en) | 2015-12-29 | 2015-12-29 | A continuous feed proportioning system for coal liquifaction residue production modified asphalt |
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| CN (1) | CN205435650U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109758965A (en) * | 2019-03-08 | 2019-05-17 | 烟台东洁环保机械工程有限公司 | The full-automatic feed proportioning system of synthetic leather and device based on DCS control |
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- 2015-12-29 CN CN201521109332.XU patent/CN205435650U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109758965A (en) * | 2019-03-08 | 2019-05-17 | 烟台东洁环保机械工程有限公司 | The full-automatic feed proportioning system of synthetic leather and device based on DCS control |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160810 |