CN204894197U - Automatic ration water distribution brickmaking system - Google Patents
Automatic ration water distribution brickmaking system Download PDFInfo
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- CN204894197U CN204894197U CN201520605155.8U CN201520605155U CN204894197U CN 204894197 U CN204894197 U CN 204894197U CN 201520605155 U CN201520605155 U CN 201520605155U CN 204894197 U CN204894197 U CN 204894197U
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- conveyer belt
- mixer
- shale
- water
- coal
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Abstract
The utility model discloses an automatic ration water distribution brickmaking system, including controller, reducing mechanism, mixer, brickmaking machine and water tank, the reducing mechanism top is provided with relative motion's shale conveyer belt and coal conveyer belt, the output of shale conveyer belt and coal conveyer belt all lies in the feed inlet department of reducing mechanism, is provided with shale conveyer belt and coal hopper respectively in the input top of shale conveyer belt and coal conveyer belt, is provided with a weighing sensor in the shale conveyer belt, is provided with the 3rd weighing sensor in the coal conveyer belt, a weighing sensor and the 3rd weighing sensor are connected with the controller electricity respectively, through setting up respectively and be connected with the controller electricity with interior, the ratio volume of calculation shale and coal for the ejection of compact is in order to reach suitable proportion.
Description
Technical field
The utility model relates to brick equipment field, specifically a kind of automatic ration water distribution brick making system.
Background technology
At present, in brick and tile manufacture process, be generally adopt shale and coal mixing, form mixed material, then add water, stir on one side, and then by shaping in conveyer belt feeding brickmaking machine, formation brick or watt.When stirring, generally added water in mixer by water distribution system, the material made mixes completely, and moisture is moderate, is convenient to the extrusion molding of brickmaking machine, the too high or too low extrusion molding being all unfavorable for brickmaking machine of the water content of material.
In actual production, the water content of shale self is not constant, if or according to existing water distribution system, add water according to weight of material, the material moisture drawn is not too high is exactly too low, and sent in the process of brickmaking machine by conveyer belt, moisture also can scatter and disappear, therefore the actual material moisture arrived in brickmaking machine is difficult to the requirement reaching extrusion molding.
Utility model content
The purpose of this utility model is to provide a kind of automatic ration water distribution brick making system, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the utility model provides following technical scheme:
A kind of automatic ration water distribution brick making system, comprise controller, reducing mechanism, mixer, brickmaking machine and water tank, shale conveyer belt and the coal conveyer belt of relative motion is provided with above described reducing mechanism, the output of described shale conveyer belt and coal conveyer belt is all positioned at the charging aperture place of reducing mechanism, shale conveyer belt and coal hopper is respectively arranged with above the input of shale conveyer belt and coal conveyer belt, the first LOAD CELLS is provided with in shale conveyer belt, the 3rd LOAD CELLS is provided with in coal conveyer belt, described first LOAD CELLS and the 3rd LOAD CELLS are electrically connected with controller respectively, batch mixing bucket is provided with below described reducing mechanism, feedstock transportation band is provided with below described batch mixing bucket, the first LOAD CELLS is provided with in feedstock transportation band, described first LOAD CELLS is electrically connected with controller, mixer is provided with below feedstock transportation band, the output of described feedstock transportation band is positioned at directly over the charging aperture place of mixer, on described mixer housing, one end of relative charging aperture is provided with discharging opening, end materials conveyer belt is provided with below discharging opening, magnet is provided with in described end materials conveyer belt, the output of described end materials conveyer belt is positioned at directly over brickmaking machine, current measuring device is connected with in described brickmaking machine, current measuring device is electrically connected with controller, described water tank is provided with main water unit and secondary water unit, main water unit comprises two pipelines be connected with water tank, the other end of two pipelines of main water unit is all connected with the first spray head, a pipeline is disposed with the first water pump and the first electric flow valve wherein, another root pipeline is provided with first to shake again valve, described first spray head is positioned at above mixer, described secondary water unit comprises two pipelines be connected with water tank, the other end of two pipelines of secondary water unit is all connected with the second spray head, a pipeline is disposed with the second water pump and the second electric flow valve wherein, another root pipeline is provided with second to shake again valve, described second spray head is positioned at above brickmaking machine, and described first water pump, the first electric flow valve, first valve, the second water pump, the second electric flow valve, second valve that shakes again that shakes again is all electrically connected with controller.
As further program of the utility model: described mixer body is horizontally disposed with.
As the utility model further scheme: be provided with the auger rotated by driven by motor in described mixer.
As the utility model further scheme: the charging aperture place of described mixer is provided with the stock guide be inclined and mounted on mixer housing.
Compared with prior art, the beneficial effects of the utility model are: by arranging respectively with interior and be electrically connected with controller, calculate the proportional quantity of shale and coal, make discharging to reach suitable ratio, and be connected with water tank with secondary water unit by arranging main water unit, main water unit supplies water directly to mixer, secondary water unit carries out moisturizing to brickmaking machine, what brickmaking machine connected detects the operating current of brickmaking machine, to adjust the inflow in mixer and brickmaking machine in real time, ensure that in raw material, water content is sufficient when carrying out brickmaking, greatly increase the qualification rate of product, and arrange and water supply of shaking again in main water unit and secondary water unit, improve the accuracy supplied water, be beneficial to the adjustment of device for automatic distribution water.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
1-controller in figure, 2-reducing mechanism, 21-shale hopper, 22-shale conveyer belt, 23-second LOAD CELLS, 24-coal hopper, 25-coal conveyer belt, 26-the 3rd LOAD CELLS, 3-batch mixing bucket, 31-feedstock transportation band, 32-first LOAD CELLS, 4-mixer, 41-end materials conveyer belt, 42-magnet, 5-brickmaking machine, 51-current measuring device, 6-water tank, 61-first water pump, 62-first electric flow valve, 63-first shakes valve again, 64-first spray head, 65-second water pump, 66-second electric flow valve, 67-second shakes valve again, 68-second spray head.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1, in the utility model embodiment, a kind of automatic ration water distribution brick making system, comprise controller 1, reducing mechanism 2, mixer 4, brickmaking machine 5 and water tank 6, shale conveyer belt 22 and the coal conveyer belt 25 of relative motion is provided with above described reducing mechanism 2, the output of described shale conveyer belt 22 and coal conveyer belt 25 is all positioned at the charging aperture place of reducing mechanism 2, shale conveyer belt 22 and coal hopper 24 is respectively arranged with above the input of shale conveyer belt 22 and coal conveyer belt 25, the first LOAD CELLS 23 is provided with in shale conveyer belt 22, the 3rd LOAD CELLS 26 is provided with in coal conveyer belt 25, described first LOAD CELLS 23 and the 3rd LOAD CELLS 26 are electrically connected with controller 1 respectively,
Batch mixing bucket 3 is provided with below described reducing mechanism 2, feedstock transportation band 31 is provided with below described batch mixing bucket 3, the first LOAD CELLS 32 is provided with in feedstock transportation band 31, described first LOAD CELLS 32 is electrically connected with controller 1, mixer 4 is provided with below feedstock transportation band 31, described mixer 4 main body is horizontally disposed with, the auger rotated by driven by motor is provided with in mixer 4, the output of described feedstock transportation band 31 is positioned at directly over the charging aperture place of mixer 4, the stock guide be inclined and mounted on mixer 4 housing is provided with at the charging aperture place of mixer 4, on described mixer 4 housing, one end of relative charging aperture is provided with discharging opening, end materials conveyer belt 41 is provided with below discharging opening, magnet 42 is provided with in described end materials conveyer belt 41, the output of described end materials conveyer belt 41 is positioned at directly over brickmaking machine 5, current measuring device 51 is connected with in described brickmaking machine 5, current measuring device 51 is electrically connected with controller 1,
Described water tank 6 is provided with main water unit and secondary water unit, main water unit comprises two pipelines be connected with water tank 6, the other end of two pipelines of main water unit is all connected with the first spray head 64, a pipeline is disposed with the first water pump 61 and the first electric flow valve 62 wherein, another root pipeline is provided with first to shake again valve 63, described first spray head 64 is positioned at above mixer 4 for adding water to mixer 4; Described secondary water unit comprises two pipelines be connected with water tank 6, the other end of two pipelines of secondary water unit is all connected with the second spray head 68, a pipeline is disposed with the second water pump 65 and the second electric flow valve 66 wherein, another root pipeline is provided with second to shake again valve 67, described second spray head 68 is positioned at for adding water to brickmaking machine 5 above brickmaking machine 5, and described first water pump 61, first electric flow valve 62, first valve 63, second water pump 65, second electric flow valve 66, second valve 67 that shakes again that shakes again is all electrically connected with controller 1;
During use, shale and coal is added respectively in shale hopper 21 and coal hopper 24, shale and coal enter in 2 respectively through shale conveyer belt 22 and coal conveyer belt 25, the first LOAD CELLS 23 arranged in shale conveyer belt 22 and coal conveyer belt 25 and the 3rd LOAD CELLS 26 carry out detecting for the flow of shale and coal and feed back to controller 1, calculate the proportional quantity of shale and coal, by regulating the discharging of shale hopper 21 and coal hopper 24 to reach suitable ratio, material after pulverizing through 2 falls into batch mixing bucket 3 and carries out premix, the compound fallen from batch mixing bucket 3 is transported in 4 through feedstock transportation band 31, the first LOAD CELLS 32 arranged in feedstock transportation band 31 carries out detecting and feeding back to 1 for the flow of compound, compound enters in mixer 4 under the transport of feedstock transportation band 31, by again stirring in mixer 4, when stirring in mixer 4, water tank 6 is supplied water in mixer 4 by main water unit, specifically by the first LOAD CELLS 32, the weight of the compound passed through in the unit interval is fed back to controller 1, controller 1 controls the first water pump 61 of main water unit after calculating and the first electric flow valve 62 works, the water yield of conveying in mixer 4 in unit of adjustment's time, but in practical operation there is certain error in the first water pump 61 and the first electric flow valve 62 water yield exported that works, when mixer 4 is delivered to the water deficient in the raw material of brickmaking machine 5 by end materials conveyer belt 41 after stirring, supplied water in brickmaking machine 5 by secondary water unit, when ensureing to carry out brickmaking in brickmaking machine 5, in raw material, water content reaches standard, simultaneously, first valve 63 and second valve 67 that shakes again that shakes again also can to shake again water supply to mixer 4 and brickmaking machine 5 after main water unit and secondary water unit supply water, first valve 63 and second valve 67 that shakes again that shakes again often rotates a circle and supplies water once, and each output is constant, current measuring device 51 detects operating current in brickmaking machine 5 and feeds back to controller 1, when in brickmaking machine 5, the electric current of motor reaches 240A, controller 1 controls secondary water unit increases water supply, when in brickmaking machine 5, current of electric drops to 220A, controller 1 controls secondary water unit output and lowers, when in brickmaking machine 5, current of electric drops to below 200A, controller 1 controls secondary water unit to be stopped supplying water, when in brickmaking machine 5, the electric current of motor reaches more than 180A, controller 1 controls main water unit increases water supply, and when in brickmaking machine 5, current of electric drops to 160A, controller 1 controls main water unit output and lowers.
Operation principle of the present utility model is: be electrically connected with controller 1 by arranging 23 and 26 in 22 and 25 respectively, calculate the proportional quantity of shale and coal, make discharging to reach suitable ratio, and be connected with water tank 6 with secondary water unit by arranging main water unit, main water unit supplies water directly to mixer 4, secondary water unit carries out moisturizing to brickmaking machine 5, the operating current of 51 pairs of brickmaking machines 5 that brickmaking machine 5 connects detects, to adjust the inflow in mixer 4 and brickmaking machine 5 in real time, ensure that in raw material, water content is sufficient when carrying out brickmaking, greatly increase the qualification rate of product, and in main water unit and secondary water unit, arrange 63 and 67 to shake again water supply, improve the accuracy supplied water, be beneficial to the adjustment of device for automatic distribution water.
To those skilled in the art, obvious the utility model is not limited to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit of the present utility model or essential characteristic, can realize the utility model in other specific forms.Therefore, no matter from which point, all should embodiment be regarded as exemplary, and be nonrestrictive, scope of the present utility model is limited by claims instead of above-mentioned explanation, and all changes be therefore intended in the implication of the equivalency by dropping on claim and scope are included in the utility model.Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, be to be understood that, although this description is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should by description integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.
Claims (4)
1. an automatic ration water distribution brick making system, comprise controller, reducing mechanism, mixer, brickmaking machine and water tank, it is characterized in that, shale conveyer belt and the coal conveyer belt of relative motion is provided with above described reducing mechanism, the output of described shale conveyer belt and coal conveyer belt is all positioned at the charging aperture place of reducing mechanism, shale conveyer belt and coal hopper is respectively arranged with above the input of shale conveyer belt and coal conveyer belt, the first LOAD CELLS is provided with in shale conveyer belt, the 3rd LOAD CELLS is provided with in coal conveyer belt, described first LOAD CELLS and the 3rd LOAD CELLS are electrically connected with controller respectively, batch mixing bucket is provided with below described reducing mechanism, feedstock transportation band is provided with below described batch mixing bucket, the first LOAD CELLS is provided with in feedstock transportation band, described first LOAD CELLS is electrically connected with controller, mixer is provided with below feedstock transportation band, the output of described feedstock transportation band is positioned at directly over the charging aperture place of mixer, on described mixer housing, one end of relative charging aperture is provided with discharging opening, end materials conveyer belt is provided with below discharging opening, magnet is provided with in described end materials conveyer belt, the output of described end materials conveyer belt is positioned at directly over brickmaking machine, current measuring device is connected with in described brickmaking machine, current measuring device is electrically connected with controller, described water tank is provided with main water unit and secondary water unit, main water unit comprises two pipelines be connected with water tank, the other end of two pipelines of main water unit is all connected with the first spray head, a pipeline is disposed with the first water pump and the first electric flow valve wherein, another root pipeline is provided with first to shake again valve, described first spray head is positioned at above mixer, described secondary water unit comprises two pipelines be connected with water tank, the other end of two pipelines of secondary water unit is all connected with the second spray head, a pipeline is disposed with the second water pump and the second electric flow valve wherein, another root pipeline is provided with second to shake again valve, described second spray head is positioned at above brickmaking machine, and described first water pump, the first electric flow valve, first valve, the second water pump, the second electric flow valve, second valve that shakes again that shakes again is all electrically connected with controller.
2. a kind of automatic ration water distribution brick making system according to claim 1, it is characterized in that, described mixer body is horizontally disposed with.
3. a kind of automatic ration water distribution brick making system according to claim 1, is characterized in that, be provided with the auger rotated by driven by motor in described mixer.
4. a kind of automatic ration water distribution brick making system according to claim 1, it is characterized in that, the charging aperture place of described mixer is provided with the stock guide be inclined and mounted on mixer housing.
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CN201520605155.8U CN204894197U (en) | 2015-08-12 | 2015-08-12 | Automatic ration water distribution brickmaking system |
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CN201520605155.8U CN204894197U (en) | 2015-08-12 | 2015-08-12 | Automatic ration water distribution brickmaking system |
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CN201520605155.8U Expired - Fee Related CN204894197U (en) | 2015-08-12 | 2015-08-12 | Automatic ration water distribution brickmaking system |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107310023A (en) * | 2017-08-08 | 2017-11-03 | 海南鑫鸿达建材有限公司 | Brick making system |
CN108890895A (en) * | 2018-08-24 | 2018-11-27 | 临汾市华基建材科技有限公司 | Dry-mixing mortar storage tank automatic controller for filling water |
CN110327802A (en) * | 2019-07-18 | 2019-10-15 | 涡阳县沪涡多孔矸石砖有限公司 | Mixing arrangement is used in a kind of processing of hollow brick |
CN111251418A (en) * | 2020-03-05 | 2020-06-09 | 陕西新兴建材机械制造有限公司 | Integrated brick making raw material processing device |
CN111546501A (en) * | 2020-04-29 | 2020-08-18 | 德清高盛交通科技有限公司 | Method, system and device for adjusting water quantity of winch cage type mortar tank and storage medium |
CN112268603A (en) * | 2020-10-23 | 2021-01-26 | 安徽康迪纳电力科技有限责任公司 | Material weighing device based on coal conveying system is used |
-
2015
- 2015-08-12 CN CN201520605155.8U patent/CN204894197U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107310023A (en) * | 2017-08-08 | 2017-11-03 | 海南鑫鸿达建材有限公司 | Brick making system |
CN108890895A (en) * | 2018-08-24 | 2018-11-27 | 临汾市华基建材科技有限公司 | Dry-mixing mortar storage tank automatic controller for filling water |
CN110327802A (en) * | 2019-07-18 | 2019-10-15 | 涡阳县沪涡多孔矸石砖有限公司 | Mixing arrangement is used in a kind of processing of hollow brick |
CN111251418A (en) * | 2020-03-05 | 2020-06-09 | 陕西新兴建材机械制造有限公司 | Integrated brick making raw material processing device |
CN111546501A (en) * | 2020-04-29 | 2020-08-18 | 德清高盛交通科技有限公司 | Method, system and device for adjusting water quantity of winch cage type mortar tank and storage medium |
CN111546501B (en) * | 2020-04-29 | 2021-09-10 | 德清高盛交通科技有限公司 | Method, system and device for adjusting water quantity of winch cage type mortar tank and storage medium |
CN112268603A (en) * | 2020-10-23 | 2021-01-26 | 安徽康迪纳电力科技有限责任公司 | Material weighing device based on coal conveying system is used |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151223 Termination date: 20160812 |