CN205418240U - Rotatory sword formula packagine machine of scalding end seals monitoring devices - Google Patents
Rotatory sword formula packagine machine of scalding end seals monitoring devices Download PDFInfo
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- CN205418240U CN205418240U CN201521124921.5U CN201521124921U CN205418240U CN 205418240 U CN205418240 U CN 205418240U CN 201521124921 U CN201521124921 U CN 201521124921U CN 205418240 U CN205418240 U CN 205418240U
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Abstract
(B, ) the utility model discloses a rotatory sword formula packagine machine of scalding end seals monitoring devices, including support, optical fiber sensor, computer control, wire and installation component, the utility model discloses strong, the characteristics such as the directionality good, precision height of application laser penetration nature, with non -contact optical fiber sensing technical application in traditional packaging technology, the end that the pairing rotation scalds sword formula packagine machine seals the online dynamic monitoring of station implementation, has not only accomplished to be scrapped by the zero of packing product, and packaging material's is lossless, has reduced manufacturing cost by a wide margin, when the enterprise wins the benefit, has accomplished energy -conservingly and has reduced discharging the society. (B, )
Description
Technical field
This utility model relates to package packing machine and manufactures field, rotates particularly to one and scalds blade packer end seal monitoring device.
Background technology
Rotating and scald blade packer, be widely used in people's life, the product such as every field such as food, medicine, electromechanics, electronics, chemical industry is packed, such as pillow type packing machine, three bandings installations, four bandings installations, its not only simple in construction, processing ease；And produce the high (see figure 1) of effect.
But, in actual production process, often there is " forging a knife " phenomenon, the i.e. dislocation of packaged product, be allowed to directly block and be pressed in rotary scalding up and down between cutter, its consequence brought is:
1. it is forced artificial emergency shutdown, opens rear cover for case, manual dish belt reversing, take out by the bad product of card；
2. due to before and after packer actuating device have employed multistage service drive mode, the synchronization of power front and back is to be realized origin reference location control by computer according to the color lump+sensor on packaging film, once there is " forging a knife " phenomenon, packer must must position by resampling by color lump+sensor, and needed for the longest locating system of streamline, packaging film is the longest；
3. causing packaging material to be lost, packaged product is scrapped；
4. abuse；
5. production efficiency declines, and entreprise cost increases.
To this, colleague is at the input port of packaging product both at home and abroad, have employed and the auxiliary pressure of belt is such as set, the various product barrier film localization methods such as the auxiliary pressure of roller, but its effect is the best, owing to packaged product frictional force in belt input line is bigger, in being imported into when envelope or banding station, packaged product is on plastic packaging film, its relative friction forces strongly reduces, it is the object of irregular surfaces particularly with bottom, in the vibration processes being difficult to avoid that in course of conveying, even if under barrier film auxiliary pressure situation, the relative displacement phenomenon of packaged product can hardly be avoided.
Some industry is forged a knife in order to avoid packaged product and is scrapped, the method having to take to lengthen outer package dimensions, packed bread as the most common in us, its outer packaging bag is long many than bread, the outer package of valuable electronic product is the biggest much with the ratio of its volume, some industry simply uses manual sealing machine to pack, and not only production efficiency is low, and its packing cost also can be substantially increased.
Summary of the invention
For above-mentioned conventional art existing defects, this utility model is directed to a kind of rotation with dislocation identification function automatically and scalds blade packer end seal monitoring device.
This utility model solves its technical problem and be the technical scheme is that
A kind of rotation scalds blade packer end seal monitoring device, including support, grating sensor, Fibre Optical Sensor, computer control, wire and mounting assembly, described support is made up of two ∏ type frameworks, two ∏ type framework forms axisymmetricly, it is arranged at two sides of transporting flat, at two ∏ each dot matrixs of type frame mid portion, being provided with one group of optical fiber installing hole, grating sensor is connected with the optical fiber installing hole on support by optical fiber；
In described support, two axial symmetry arrange ∏ type framework, and one is light source emission port fixed mount, and another is light source receiving port fixed mount；
Rotating boiling hot the axially arranged of cutter at packer and have a Fibre Optical Sensor, this sensor light is that antarafacial is vertical with grating sensor light on support；
Described Fibre Optical Sensor is correlation type laser sensor；
Described grating sensor is all connected with computer control by wire with Fibre Optical Sensor.
Described grating sensor is made up of one group of correlation type laser sensor dot matrix.
The Fibre Optical Sensor that cutter is axially arranged is scalded in described rotation, and its light source emission port and receiving port are axially set in by mounting assembly and rotate in the two side packing machine frame planes scalding cutter, with the displacement-adjustable slotted eye scalding cutter shaft concentric with rotation in mounting assembly.
Described support left and right width is more than a times of product external packaging width, and mid-stent dot matrix optical fiber installing hole arrangement width is less than or equal to product external packaging width.
The described camber line distance rotating the axially arranged Fibre Optical Sensor of boiling hot cutter to boiling hot is equal with support to the air line distance scalding point.
On the transporting flat of described support installation site, the orthogonal grating that is provided with penetrates groove, and its length is more than or equal to product external packaging width, can arrange covering transparent glass layer on the surface of this groove.
Described support can orthogonal be arranged on the surface platform of a movement, and flat surface is parallel with wrapping film plane.
This utility model uses the characteristics such as laser penetration is strong, directionality good, precision is high, non-contact fiber sensing technology is applied to conventional baling process, On-Line Dynamic Monitoring is implemented to rotating the end seal station scalding blade packer, not only accomplish that the zero of packaged product is scrapped, packaging material lossless, significantly reduce manufacturing cost, while enterprise wins benefit, society accomplished energy-conservation and reduced discharging.
Accompanying drawing explanation
Fig. 1 scalds blade packer end seal structural representation for rotating；
Fig. 2 scalds blade packer fault (forging a knife) schematic diagram for rotating；
Fig. 3 is this utility model structural representation；
Fig. 4 is this utility model Split type structure schematic diagram；
Fig. 5 is that structural representation is put in this utility model split (A-A) office；
Fig. 6 is this utility model axial optical fiber sensor construction schematic diagram；
Fig. 7 is that this utility model scalds blade packer application structure schematic diagram reciprocal.
1-infeed conveyor belt in its figure；2-packaged product；3-wrapping film；4-packaging film cylinder material；The boiling hot cutter of 5-rotation (on)；Product after 6-packaging；The boiling hot cutter of 7-rotation (under)；8-seals delivery wheel；In 9-, envelope scalds wheel；10-thin film folded sheet；11-forges a knife scrap；12-grating (transmitting terminal)；13-Fibre Optical Sensor (transmitting terminal)；14-grating (receiving terminal)；15-computer control；16-Fibre Optical Sensor (receiving terminal)；17-support；18-installing component；19-upper slitter；Cutter under 20-；21-cylinder；22-mobile platform；23-frame；24-cylinder.
Detailed description of the invention
Pillow type packing machine (cookies) structure is specifically described embodiment as this utility model most preferred embodiment as shown in Figure 1:
This utility model is intended to use laser technology to substitute traditional mechanical formula mould technology, in non-contact detection mode, packer end seal region realizes the preliminary examination before seal.
Fig. 3 is that this utility model is rotating boiling hot blade packer application structure schematic diagram; owing to the transmission speed of optical, electrical signal is much larger than mechanical movement speed; so available correlation laser realizes the scanning of packaging film penetration to end seal region before rotating boiling hot cutter sealer; non-penetrating packaged product 2 is once had to block correlation laser beam in this region; the packaged product 2 of dislocation is there is in can assert this region; control system will send autostop instruction; after labor cleaning's fault, manually recover complete machine motion thus realize the on-line monitoring to packer end seal region.
Different from tradition single line Multi-channel type laser grating (light curtain) formula sensor, this utility model uses single line single channel, dot matrix laser grating (12,14), the former is single line multiple series series circuit, as long as a road light is blocked, system will send single gate circuit signal (opening or closing), they are many with air as medium, are commonly used on security protection, technical precaution facility；And the latter is single line single channel parallel circuit, its medium is multicomponent (air+thin film+glass), multiple structure, thus avoids LASER Light Source decay and the error of photosignal brought due to reflection and the refraction effect of wrapping film 3.
Due to single line single channel parallel circuit design of the present utility model, just gate circuit single for traditional raster (light curtain) can be become the logic gates of a multichannel, by the signal processing of computer control system, its available power brought is:
1. the dislocation automatic on-line monitoring in end seal region
2. the empty bag automatic on-line monitoring of product area
3. product quality automatic on-line monitoring (such as broken cookies) of product area
4. wrapping film 3 seam automatic on-line monitoring
Following table is the statement of several logic gates:
| Light path | End seal region | Product area |
| Partially ON | Dislocation | Cookies crushes |
| All-pass | Normally | Empty bag |
| All it is not turned on | Dislocation or seam | Normally |
As seen from the above table, corresponding 4 kinds of above-mentioned faults all can be converted into 4 digitized logic gates, all can be realized on-line monitoring by computer control 15, broken, the empty bag fault for the cookies of product area, as long as can realize rejecting substandard product online rotating outfan orthogonal configuration one the implementation cylinder 24 scalding cutter, this is the function that Traditional Packing machine cannot realize.
For rotating the accurate coupling scalding cutter 6,7 and end seal regional location, this utility model scalds an axially arranged Fibre Optical Sensor of cutter rotating, sensor light source transmitting terminal 13 mouthfuls and receiving terminal 16 mouthfuls are axially set in two side packing machine frame 23 planes of boiling hot cutter, with the displacement-adjustable slotted eye with boiling hot cutter shaft concentric in mounting assembly 18 by mounting assembly 18.When boiling hot cutter rotates, its side realizes perpendicular cuts to sensor light, and its cutting distance is boiling hot cutter thickness, namely the end seal region of packaging film.
By regulation Fibre Optical Sensor 13,16 in the position of mounting assembly top offset slotted eye so that light is to the equal (see figure 6) of air line distance of the camber line distance with support Fibre Optical Sensor to boiling hot point scalding point.
During duty, when rotating boiling hot cutter 6,7 and switching to light, grating sensor 12,14 is opened under computer control 15 instructs; end seal region is carried out raster scanning; whether having foreign body in judging its region, once have, computer control 15 will send halt instruction；When rotating boiling hot cutter 6,7 and cutting off light, become product area, grating on support continues to scan on, if in effective time section, this region all shows all-pass, just can assert it is empty bag, computer control 15 will send promotion cylinder 24 and reject instruction, and similarly in effective time section, this region all shows partially ON, illustrate that cookies Fragmentation Phenomena, computer control 15 send promotion cylinder 24 and reject instruction.
Above-mentioned cookies case is the logic gates explanation demonstration that this utility model is relatively simple, ever-changing in view of packaged product, so the digitizeds such as concrete signal sampling, identification, action, all should program depending on the feature of packaged product, such as color lump, the seizure etc. of geometric shape, repeat no more here.
This utility model is not only applicable to rotate boiling hot blade packer, can equally be well applied to back and forth scald blade packer (see figure 7), institute's difference is: the synchronizing signal of the former sampling is to rotate the grating signal scalded on cutter correspondence support, i.e. light barrier holder 17 is motionless, rotate and scald cutter shaft to Fibre Optical Sensor displacement, the latter is then that Fibre Optical Sensor 13,16 position is fixed, and is arranged on by light barrier holder 17 on a moveable surface platform 22, scalds the accurate coupling of reciprocal cutter and end seal regional location with regulation.
This utility model can be installed on complete machine as parts, it is also possible to separately as configuration part, is widely used in the improvement of existing packer.
The foregoing is only a preferred embodiment of the present utility model; protection domain of the present utility model can not be limited with it; this utility model also can have other structure to change, as long as the impartial change made according to protection domain of the present utility model with modify, all should belong in the range of this utility model contains.
Claims (7)
1. rotate and scald a blade packer end seal monitoring device, including support, grating sensor, Fibre Optical Sensor, computer control, wire and mounting assembly, it is characterised in that:
Described support is made up of two ∏ type frameworks, two ∏ type framework forms axisymmetricly, being arranged at two sides of transporting flat, at two ∏ each dot matrixs of type frame mid portion, be provided with one group of optical fiber installing hole, grating sensor is connected with the optical fiber installing hole on support by optical fiber；
In described support, two axial symmetry arrange ∏ type framework, and one is light source emission port fixed mount, and another is light source receiving port fixed mount；
Rotating boiling hot the axially arranged of cutter at packer and have a Fibre Optical Sensor, this sensor light is that antarafacial is vertical with grating sensor light on support；
Described grating sensor is all connected with computer control by wire with Fibre Optical Sensor.
Blade packer end seal monitoring device is scalded in rotation the most according to claim 1, it is characterised in that described grating sensor is made up of one group of correlation type laser sensor dot matrix.
Blade packer end seal monitoring device is scalded in rotation the most according to claim 1, it is characterized in that the Fibre Optical Sensor that cutter is axially arranged is scalded in described rotation, its light source emission port and receiving port are axially set in by mounting assembly and rotate in the two side packing machine frame planes scalding cutter, with the displacement-adjustable slotted eye scalding cutter shaft concentric with rotation in mounting assembly.
Blade packer end seal monitoring device is scalded in rotation the most according to claim 1, it is characterised in that described support left and right width is more than a times of product external packaging width, and mid-stent dot matrix optical fiber installing hole arrangement width is less than or equal to product external packaging width.
Blade packer end seal monitoring device is scalded in rotation the most according to claim 1, it is characterised in that it is equal with support to the air line distance scalding point to the camber line distance scalding point that the axially arranged Fibre Optical Sensor of cutter is scalded in described rotating.
Blade packer end seal monitoring device is scalded in rotation the most according to claim 1, it is characterized in that on the transporting flat of described support installation site, the orthogonal grating that is provided with penetrates groove, and its length is more than or equal to product external packaging width, can arrange covering transparent glass layer on the surface of this groove.
Blade packer end seal monitoring device is scalded in rotation the most according to claim 1, it is characterised in that described support can orthogonal be arranged on the surface platform of a movement, and flat surface is parallel with wrapping film plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521124921.5U CN205418240U (en) | 2015-12-31 | 2015-12-31 | Rotatory sword formula packagine machine of scalding end seals monitoring devices |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521124921.5U CN205418240U (en) | 2015-12-31 | 2015-12-31 | Rotatory sword formula packagine machine of scalding end seals monitoring devices |
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| CN205418240U true CN205418240U (en) | 2016-08-03 |
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| CN201521124921.5U Active CN205418240U (en) | 2015-12-31 | 2015-12-31 | Rotatory sword formula packagine machine of scalding end seals monitoring devices |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106114994A (en) * | 2016-08-08 | 2016-11-16 | 瑞安市海创机械有限公司 | Pack anti-error shut-off mechanism |
| CN106275646A (en) * | 2016-08-08 | 2017-01-04 | 林佳 | Anti-error cut sealing-cutting device |
| CN107284741A (en) * | 2017-08-03 | 2017-10-24 | 广州叁立机械设备有限公司 | A kind of three edge sealing machines |
| CN107380568A (en) * | 2017-08-03 | 2017-11-24 | 广州叁立机械设备有限公司 | A kind of chain type closing-cutting mechanism of three edge sealings machine |
| CN108528826A (en) * | 2018-04-26 | 2018-09-14 | 韩继辉 | Fully automatic integral foods packing machine |
| CN110053832A (en) * | 2019-04-30 | 2019-07-26 | 烟台拓伟智能科技股份有限公司 | A kind of plastic packaging film cutter device |
| CN111301985A (en) * | 2020-03-09 | 2020-06-19 | 湖南城市学院 | Optical fiber sensing system based on optical fiber laser |
| CN114671090A (en) * | 2022-04-08 | 2022-06-28 | 温州赞奇自动化设备有限公司 | Automatic sealing and cutting machine equipment |
-
2015
- 2015-12-31 CN CN201521124921.5U patent/CN205418240U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106114994A (en) * | 2016-08-08 | 2016-11-16 | 瑞安市海创机械有限公司 | Pack anti-error shut-off mechanism |
| CN106275646A (en) * | 2016-08-08 | 2017-01-04 | 林佳 | Anti-error cut sealing-cutting device |
| CN107284741A (en) * | 2017-08-03 | 2017-10-24 | 广州叁立机械设备有限公司 | A kind of three edge sealing machines |
| CN107380568A (en) * | 2017-08-03 | 2017-11-24 | 广州叁立机械设备有限公司 | A kind of chain type closing-cutting mechanism of three edge sealings machine |
| CN107284741B (en) * | 2017-08-03 | 2019-07-30 | 广州叁立机械设备有限公司 | A kind of three edge sealing machines |
| CN107380568B (en) * | 2017-08-03 | 2020-02-25 | 广州叁立机械设备有限公司 | Chain type sealing and cutting mechanism of three-side sealing machine |
| CN108528826A (en) * | 2018-04-26 | 2018-09-14 | 韩继辉 | Fully automatic integral foods packing machine |
| CN110053832A (en) * | 2019-04-30 | 2019-07-26 | 烟台拓伟智能科技股份有限公司 | A kind of plastic packaging film cutter device |
| CN111301985A (en) * | 2020-03-09 | 2020-06-19 | 湖南城市学院 | Optical fiber sensing system based on optical fiber laser |
| CN114671090A (en) * | 2022-04-08 | 2022-06-28 | 温州赞奇自动化设备有限公司 | Automatic sealing and cutting machine equipment |
| CN114671090B (en) * | 2022-04-08 | 2024-05-07 | 济南泉华包装制品有限公司 | Automatic seal cutting machine equipment |
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