CN205414817U - A upset platform machine for welding channel -section steel gusset - Google Patents
A upset platform machine for welding channel -section steel gusset Download PDFInfo
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- CN205414817U CN205414817U CN201521023458.5U CN201521023458U CN205414817U CN 205414817 U CN205414817 U CN 205414817U CN 201521023458 U CN201521023458 U CN 201521023458U CN 205414817 U CN205414817 U CN 205414817U
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Abstract
The utility model relates to an upset platform machine for welding channel -section steel gusset, including left / right support, base, upset platform, drive unit, tilting mechanism, location clamping mechanism. Left / right support sets up long left, the right -hand member in plane on the base frame support body. The upset platform is long horizontal girder structure, and drive unit sets up on the left socle, and the right -hand member flange face that end and the platform that overturns are stretched out to drive unit's the right side is connected. Tilting mechanism sets up on the right branch frame, and the left end flange face that end and the platform that overturns are stretched out to tilting mechanism's a left side is connected. Location clamping mechanism sets up respectively on upper and lower and preceding, the back mesa of upset platform. The utility model discloses a technique effect embodies has not only saved the welding space but also has used manpower sparingly, has improved work efficiency efficiency, can adjust according to different products, realize the welding of multiple channel -section steel.
Description
Technical field
This utility model relates to a kind of welding equipment, a kind of upset platform machine for welding groove reinforced slab.
Background technology
The channel-section steel that part forklift door frame uses is to be welded by a C-shaped channel steel and gusset, and this channel-section steel is generally used for the fork truck that tonnage is bigger, so channel-section steel is the longest, heavier, human weld is wasted time and energy.When yield is big, this operation becomes bottleneck operation, needs a kind of time saving and energy saving tooling platform to coordinate welding robot to solve this problem.
The most existing process:
Welding channel-section steel originally is welded by the manual line of people.Need on the ground or on platform, ajust C-shaped channel steel, C-shaped channel steel marks bars position dimension line, by string pendulum to gusset, then carrying out welding polishing.
The most existing technological deficiency:
2.1 production efficiencys are low:
Everyone can only weld a channel-section steel every time, and needs capturing position of ruling, and production efficiency is low, and work of not stopping work for a day can not meet Production requirement, becomes bottleneck operation.
The quality of 2.2 welding finished products is relatively low:
Owing to channel-section steel is longer, during artificial line welding, easily produce error, and channel-section steel is to ensure that fork truck normally hoists the critical component of goods, so easily there is ropy problem.
2.3 channel-section steel unstable properties:
Owing to different people's technology is different, the quality of welding is the most different, can cause with a batch of channel-section steel performance different, affects the production assembling in later stage.
Utility model content
The deficiency existed for above-mentioned current condition, this utility model provides the special transport shelf of a kind of multi-model diesel engine quick-clamping.
The purpose of this utility model is achieved by the following technical programs:
A kind of upset platform machine for welding groove reinforced slab, including left and right support, base, upset platform 3, driver element 2, switching mechanism 9, positioning and clamping mechanism.Left and right support is vertical frame structure, and the head center of left and right support is provided with dead eye, and the bottom connecting plate of left and right support is provided with connecting hole.Base is elongated flat frame body.Left and right support be arranged on plane length on base frames support body to left and right end, and be bolted to connection respectively on base.Right support dead eye is relative with the left socle 1 dead eye hole heart, and is coaxially disposed.
Upset platform 3 be long beam formula structure, and upset platform 3 is provided with upper and lower and forward and backward table top, overturn platform 3 grow to left and right end face be provided with connecting flange faces.Driver element 2 is arranged on left socle 1, and the right external part of driver element 2 is connected with the left end flange face of upset platform 3.Switching mechanism 9 is arranged on right support, and the left external part of switching mechanism 9 is connected with the right-hand member flange face of upset platform 3.Positioning and clamping mechanism is separately positioned on the upper and lower and forward and backward table top of upset platform 3.
The width of upper and lower table top of upset platform 3 long beam formula structure to identical, the width of forward and backward table top to identical, and upper and lower table top width to size relatively Foreground and Background face width to size width.The upper and lower table top of upset platform 3 is trapezoidal rack-like with forward and backward table top composition cross section, and the L-shaped outer right angle of the quadrangle of junction between table top and table top.The following table of upset platform 3 is backup plate 27.The long flange face held to left and right of upset platform 3 is provided with connecting hole.Four table tops of upset platform 3 are respectively and fixedly provided with bar shaped rail.The cross section of described bar shaped rail is L-shaped, and the bar shaped rail on table top is arranged the most abreast.The L-shaped mouth of the bar shaped rail being arranged in pairs frame mouth rectangular with the mesa shape being connected relatively, and leave strip gap between two bar shaped rails.It is two right that bar shaped rail on all table tops is, and symmetrical is distributed on table top, and every pair of bar shaped rail initiates from table top stage casing and extends to table top termination.
Driver element 2 includes motor 22, worm gear 20, main shaft II 19, upset roller 14 and left upset sleeve 15.Motor 22 main shaft is arranged the most upward, and the one side of motor 22 is bolted the left side at left socle 1.Motor 22 main shaft is bonded then worm gear 20 by power transmission shaft 21, worm gear 20 engages with one end of worm screw 23, the other end pin of worm screw 23 is connected to the head end of main shaft II 19, main shaft II 19 is multidiameter, the leading portion of main shaft II 19 is connected in left upset sleeve 15 by two upset rollers 14, locking nut 16 and spring washer 17, and left upset sleeve 15 is connected in left socle 1 dead eye.The aft end of main shaft II 19 is bonded the most left mounting flange 18, and left mounting flange 18 is bolted to connection on the left end flange face of upset platform 3.
Switching mechanism 9 includes main shaft I 13, upset roller, right upset sleeve and left mounting flange.Main shaft I 13 is multidiameter, and the leading portion of main shaft I 13 is connected in right upset sleeve by two upset rollers and locking nut, and right upset sleeve is connected in right support dead eye.The aft end of main shaft I 13 is bonded the rightest mounting flange, and right mounting flange is bolted to connection on the right-hand member flange face of upset platform 3.
Positioning and clamping mechanism includes grip bolt, bolt fixed plate, backer, pressing plate one, pressing plate two, side grip bolt.Bolt fixed plate 5 is in sleeping L shape, and a right angle end face of bolt fixed plate 5 is provided with bolt hole and is connected to grip bolt 4.Backer 10 is provided with L-shaped positioning spigot.Pressing plate 1 and the most Z-shape shape of pressing plate 2 72.Article five, the bolt fixed plate more than the most equidistantly divides row to be fixed on the upper and lower table top of upset platform 3.All being correspondingly provided with a backer on each bolt fixed plate, both form bench vice pattern.It is anterior that the equidistant word order of side grip bolt of more than seven is arranged on upper table surface.Side grip bolt 26, front table top, front table top right angle junction outer with backup plate 27L shape forms bench vice pattern.Four pressing plates one are arranged on left and right two ends and the left and right two ends of following table of the upper table surface overturning platform 3 respectively by follower bolt one and panel nut one, and the afterbody of follower bolt one is connected on follower bolt bearing.Four pressing plates two are arranged on left and right two ends and the left and right two ends of rear table top of the front table top overturning platform 3 respectively by follower bolt two and panel nut two, and the afterbody of follower bolt two is connected on follower bolt bearing.On upset platform 3, all follower bolt bearings all block in the bar shaped rail being embedded in the upset each table top of platform 3.
Technique effect of the present utility model is embodied in following several aspect:
1, save welding space, improve work efficiency:
(1) this overturning welding platform machine utilizes upset feature, saves welding space；
(2) this upset platform can coordinate two welding guns, and welding twice weld seam, improves efficiency simultaneously；
2, the suitability is strong:
This overturning welding platform can be adjusted according to different product, it is achieved the welding of multiple channel-section steel；
3, the product stability produced is good, increased quality:
This special plane positioning datum is consistent, and welding method is consistent, and after welding, the stable performance of channel-section steel, quality get a promotion；
4, manpower is saved:
This welding upset platform has only to two people and just can complete the production task of whole day.
Accompanying drawing explanation
Fig. 1 is this utility model overall schematic,
Fig. 2 is the rearview of Fig. 1,
Fig. 3 is that bolt clamps enlarged drawing,
Fig. 4 is that pressing plate clamps enlarged drawing,
Fig. 5 is upset platform profile,
Fig. 6 is switching mechanism sectional view,
Fig. 7 is driver element profile,
Fig. 8 is this utility model front operating diagram,
Fig. 9 is this utility model side operating diagram,
Figure 10 is this utility model upset platform parting face operating diagram.
Sequence number in figure, 1 support, 2 driver elements, 3 upset platforms, 4 grip bolts, 5 bolt fixed plate, 61 keels one, 62 keels two, 71 pressing plates one, 72 pressing plates two, 81 follower bolts one, 82 follower bolts two, 83 panel nut one, 84 panel nut two, 9 switching mechanisms, 10 backers, 11 weld seams one, 12 weld seams two, 13 main shafts I, 14 upset rollers, 15 left upset sleeves, 16 locking nuts, 17 spring washers, 18 left mounting flanges, 19 main shafts II, 20 worm gears, 21 power transmission shafts, 22 motor, 23 worm screws, 24 channel-section steels, 25 gussets, 26 sides accommodate bolt, 27 backup plates.
Detailed description of the invention
Below in conjunction with the accompanying drawings, by embodiment, the utility model is further described.
Primary structure and operation principle
See Fig. 1, Fig. 2.A kind of upset platform machine for welding groove reinforced slab, including left and right support, base, upset platform 3, driver element 2, switching mechanism 9, positioning and clamping mechanism.Left and right support is vertical frame structure, and the head center of left and right support is provided with dead eye, and the bottom connecting plate of left and right support is provided with connecting hole.Base is elongated flat frame body.Left and right support be arranged on plane length on base frames support body to left and right end, and be bolted to connection respectively on base.Right support dead eye is relative with the left socle 1 dead eye hole heart, and is coaxially disposed.Support 1 is arranged on base and plays the effect supporting upset platform 3.Support considers human engineering, and height adjustment, to the position of applicable operative, improves original stall with goods spread out on the ground for sale formula working environment, and workman need not squat down and work.
See Fig. 3, Fig. 4.Upset platform 3 be long beam formula structure, and upset platform 3 is provided with upper and lower and forward and backward table top, overturn platform 3 grow to left and right end face be provided with connecting flange faces.Driver element 2 is arranged on left socle 1, and the right external part of driver element 2 is connected with the left end flange face of upset platform 3.Switching mechanism 9 is arranged on right support, and the left external part of switching mechanism 9 is connected with the right-hand member flange face of upset platform 3.Positioning and clamping mechanism is separately positioned on the upper and lower and forward and backward table top of upset platform 3.Upset platform 3 is used for supporting soldered channel-section steel 24.The design of upset platform 3 hollow out decreases the deadweight of platform, facilitates platform to overturn.
See Fig. 5, Figure 10.The width of upper and lower table top of upset platform 3 long beam formula structure to identical, the width of forward and backward table top to identical, and upper and lower table top width to size relatively Foreground and Background face width to size width.The upper and lower table top of upset platform 3 is trapezoidal rack-like with forward and backward table top composition cross section, and the L-shaped outer right angle of the quadrangle of junction between table top and table top.The following table of upset platform 3 is backup plate 27.The long flange face held to left and right of upset platform 3 is provided with connecting hole.Four table tops of upset platform 3 are respectively and fixedly provided with bar shaped rail.The cross section of described bar shaped rail is L-shaped, and the bar shaped rail on table top is arranged the most abreast.The L-shaped mouth of the bar shaped rail being arranged in pairs frame mouth rectangular with the mesa shape being connected relatively, and leave strip gap between two bar shaped rails.It is two right that bar shaped rail on all table tops is, and symmetrical is distributed on table top, and every pair of bar shaped rail initiates from table top stage casing and extends to table top termination.Its effect of bar shaped rail that is fixed with of upset platform 3 is any position that follower bolt base clip can be made to be embedded in bar shaped rail, so that the position installing bolt clamping device can change, can meet the processing of multiple different length channel-section steel.
See Fig. 7.Driver element 2 includes motor 22, worm gear 20, main shaft II 19, upset roller 14 and left upset sleeve 15.Motor 22 main shaft is arranged the most upward, and the one side of motor 22 is bolted the left side at left socle 1.Motor 22 main shaft is bonded then worm gear 20 by power transmission shaft 21, worm gear 20 engages with one end of worm screw 23, the other end pin of worm screw 23 is connected to the head end of main shaft II 19, main shaft II 19 is multidiameter, the leading portion of main shaft II 19 is connected in left upset sleeve 15 by two upset rollers 14, locking nut 16 and spring washer 17, and left upset sleeve 15 is connected in left socle 1 dead eye.The aft end of main shaft II 19 is bonded the most left mounting flange 18, and left mounting flange 18 is bolted to connection on the left end flange face of upset platform 3.
See Fig. 6.Switching mechanism 9 includes main shaft I 13, upset roller, right upset sleeve and left mounting flange.Main shaft I 13 is multidiameter, and the leading portion of main shaft I 13 is connected in right upset sleeve by two upset rollers and locking nut, and right upset sleeve is connected in right support dead eye.The aft end of main shaft I 13 is bonded the rightest mounting flange, and right mounting flange is bolted to connection on the right-hand member flange face of upset platform 3.
The motor 22 of driver element 2 provides the power of upset to upset platform 3, and turns round the effect of upset platform 3 with switching mechanism 9 common implementing.Improve the working method of original artificial upset, significantly reduce manpower.
See Fig. 8, Fig. 9, Figure 10.Positioning and clamping mechanism includes grip bolt, bolt fixed plate, backer, pressing plate one, pressing plate two, side grip bolt.Bolt fixed plate 5 is in sleeping L shape, and a right angle end face of bolt fixed plate 5 is provided with bolt hole and is connected to grip bolt 4.Backer 10 is provided with L-shaped positioning spigot.Pressing plate 1 and the most Z-shape shape of pressing plate 2 72.Article five, the bolt fixed plate more than the most equidistantly divides row to be fixed on the upper and lower table top of upset platform 3.All being correspondingly provided with a backer on each bolt fixed plate, both form bench vice pattern.It is anterior that the equidistant word order of side grip bolt of more than seven is arranged on upper table surface.Side grip bolt 26, front table top, front table top right angle junction outer with backup plate 27L shape forms bench vice pattern.Four pressing plates one are arranged on left and right two ends and the left and right two ends of following table of the upper table surface overturning platform 3 respectively by follower bolt one and panel nut one, and the afterbody of follower bolt one is connected on follower bolt bearing.Four pressing plates two are arranged on left and right two ends and the left and right two ends of rear table top of the front table top overturning platform 3 respectively by follower bolt two and panel nut two, and the afterbody of follower bolt two is connected on follower bolt bearing.On upset platform 3, all follower bolt bearings all block in the bar shaped rail being embedded in the upset each table top of platform 3.
Positioning and clamping mechanism plays a part fixed clamp and is soldered channel-section steel 24.
Utility model works principle:
With reference to Fig. 4, Fig. 8, Fig. 9, Figure 10.Being lifted on overturning welding platform 3 by channel-section steel 24, channel-section steel 24 leans against on backer 10 and backup plate 27, and grip bolt 4 and side grip bolt 26 screw cooperation backer 10, backup plate 27, it is achieved left and right directions clamping channel-section steel 24；Pressing plate 1, pressing plate 2 72 are pressed on channel-section steel 24, screw panel nut 1 and panel nut 2 84, it is achieved above-below direction clamping channel-section steel 24；Driver element 2 reverse welding is utilized to overturn platform 3；Fix its excess-three root channel-section steel 24 respectively；Operation welding gun starts welding.Channel-section steel position owing to arranging on platform is constant, so weld seam 11 position relative with weld seam 12 is also constant, can arrange that two welding guns once weld two weld seams, upset platform 3 to be welded turns over after circling, and just completes four channel-section steels 24 and the welding of gusset 25 simultaneously.Fig. 8 is the welding upset platform mechanism fundamental diagram that front is placed, and Fig. 9 is the welding upset platform mechanism fundamental diagram that side is placed.
Claims (5)
1. for a upset platform machine for welding groove reinforced slab, including left and right support and base；Described left and right support is vertical frame structure, and the head center of left and right support is provided with dead eye, and the bottom connecting plate of left and right support is provided with connecting hole；Described base is elongated flat frame body；Left and right support be arranged on plane length on base frames support body to left and right end, and be bolted to connection respectively on base；Described right support dead eye is relative with left socle (1) the dead eye hole heart, and is coaxially disposed；
It is characterized in that: also include overturning platform (3), driver element (2), switching mechanism (9), positioning and clamping mechanism；
Described upset platform (3) is long beam formula structure, and upset platform (3) is provided with upper and lower and forward and backward table top, upset platform (3) grow to left and right end face be provided with connecting flange faces；Described driver element (2) is arranged on left socle (1), and the right external part of driver element (2) is connected with the left end flange face of upset platform (3)；Described switching mechanism (9) is arranged on right support, and the left external part of switching mechanism (9) is connected with the right-hand member flange face of upset platform (3)；Described positioning and clamping mechanism is separately positioned on the upper and lower and forward and backward table top of upset platform (3).
A kind of upset platform machine for welding groove reinforced slab the most according to claim 1, it is characterized in that: the width of the upper and lower table top of described upset platform (3) long beam formula structure is to identical, the width of forward and backward table top to identical, and upper and lower table top width to size relatively Foreground and Background face width to size width；The upper and lower table top of upset platform (3) is trapezoidal rack-like with forward and backward table top composition cross section, and the L-shaped outer right angle of the quadrangle of junction between table top and table top；The following table of described upset platform (3) is backup plate (27)；The long flange face held to left and right of upset platform (3) is provided with connecting hole；Four table tops of upset platform (3) are respectively and fixedly provided with bar shaped rail；The cross section of described bar shaped rail is L-shaped, and the bar shaped rail on table top is arranged the most abreast；The L-shaped mouth of the bar shaped rail being arranged in pairs frame mouth rectangular with the mesa shape being connected relatively, and leave strip gap between two bar shaped rails；It is two right that bar shaped rail on all table tops is, and symmetrical is distributed on table top, and every pair of bar shaped rail initiates from table top stage casing and extends to table top termination.
A kind of upset platform machine for welding groove reinforced slab the most according to claim 1, it is characterised in that: described driver element (2) includes motor (22), worm gear (20), main shaft II (19), upset roller (14) and left upset sleeve (15)；Described motor (22) main shaft is arranged the most upward, and the one side of motor (22) is bolted the left side in left socle (1)；Motor (22) main shaft is bonded then worm gear (20) by power transmission shaft (21), worm gear (20) engages with one end of worm screw (23), the other end pin of worm screw (23) is connected to the head end of main shaft II (19), described main shaft II (19) is multidiameter, the leading portion of main shaft II (19) is connected in left upset sleeve (15) by two upsets roller (14), locking nut (16) and spring washer (17), and described left upset sleeve (15) is connected in left socle (1) dead eye；The aft end of described main shaft II (19) is bonded the most left mounting flange (18), and left mounting flange (18) is bolted to connection on the left end flange face of upset platform (3).
A kind of upset platform machine for welding groove reinforced slab the most according to claim 1, it is characterised in that: described switching mechanism (9) includes main shaft I (13), upset roller, right upset sleeve and right mounting flange；Described main shaft I (13) is multidiameter, and the leading portion of main shaft I (13) is connected in right upset sleeve by two upset rollers and locking nut, and described right upset sleeve is connected in right support dead eye；The aft end of described main shaft I (13) is bonded the rightest mounting flange, and right mounting flange is bolted to connection on the right-hand member flange face of upset platform (3).
A kind of upset platform machine for welding groove reinforced slab the most according to claim 1, it is characterised in that: described positioning and clamping mechanism includes grip bolt, bolt fixed plate, backer, pressing plate one, pressing plate two, side grip bolt；Described bolt fixed plate (5) is in sleeping L shape, and a right angle end face of bolt fixed plate (5) is provided with bolt hole and is connected to grip bolt (4)；Described backer (10) is provided with L-shaped positioning spigot；Described pressing plate one (71) and the most Z-shape shape of pressing plate two (72)；Article five, the bolt fixed plate more than longitudinally equidistantly divides row to be fixed on the upper and lower table top of upset platform (3)；All being correspondingly provided with a backer on each bolt fixed plate, both form bench vice pattern；It is anterior that the equidistant word order of side grip bolt of more than seven is arranged on upper table surface；Described side grip bolt (26), front table top, front table top form bench vice pattern with junction, backup plate (27) L-shaped right angle；Four pressing plates one are arranged on left and right two ends and the left and right two ends of following table of the upper table surface overturning platform (3) respectively by follower bolt one and panel nut one, and the afterbody of follower bolt one is connected on follower bolt bearing；Four pressing plates two are arranged on left and right two ends and the left and right two ends of rear table top of the front table top overturning platform (3) respectively by follower bolt two and panel nut two, and the afterbody of follower bolt two is connected on follower bolt bearing；The upper all follower bolt bearings of upset platform (3) all block in the bar shaped rail being embedded in upset platform (3) each table top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521023458.5U CN205414817U (en) | 2015-12-11 | 2015-12-11 | A upset platform machine for welding channel -section steel gusset |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521023458.5U CN205414817U (en) | 2015-12-11 | 2015-12-11 | A upset platform machine for welding channel -section steel gusset |
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| Publication Number | Publication Date |
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| CN205414817U true CN205414817U (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521023458.5U Expired - Fee Related CN205414817U (en) | 2015-12-11 | 2015-12-11 | A upset platform machine for welding channel -section steel gusset |
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| CN (1) | CN205414817U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397383A (en) * | 2015-12-11 | 2016-03-16 | 安徽合力股份有限公司 | Turning platform machine used for welding box iron rib plate |
| CN107138899A (en) * | 2017-06-21 | 2017-09-08 | 山东新活新材料科技有限公司 | Aluminum alloy mould plate welds positioning fixture bench |
| CN107900599A (en) * | 2017-11-02 | 2018-04-13 | 东莞市开达货架设备有限公司 | Section bar automatic welding device |
| CN109514153A (en) * | 2018-12-05 | 2019-03-26 | 河南卫华重型机械股份有限公司 | A kind of quick welding device of PC curing kilns column |
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2015
- 2015-12-11 CN CN201521023458.5U patent/CN205414817U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397383A (en) * | 2015-12-11 | 2016-03-16 | 安徽合力股份有限公司 | Turning platform machine used for welding box iron rib plate |
| CN105397383B (en) * | 2015-12-11 | 2017-03-22 | 安徽合力股份有限公司 | Turning platform machine used for welding box iron rib plate |
| CN107138899A (en) * | 2017-06-21 | 2017-09-08 | 山东新活新材料科技有限公司 | Aluminum alloy mould plate welds positioning fixture bench |
| CN107138899B (en) * | 2017-06-21 | 2024-04-12 | 山东新活新材料科技有限公司 | Welding positioning tool table for aluminum alloy templates |
| CN107900599A (en) * | 2017-11-02 | 2018-04-13 | 东莞市开达货架设备有限公司 | Section bar automatic welding device |
| CN109514153A (en) * | 2018-12-05 | 2019-03-26 | 河南卫华重型机械股份有限公司 | A kind of quick welding device of PC curing kilns column |
| CN109514153B (en) * | 2018-12-05 | 2024-06-07 | 河南卫华重型机械股份有限公司 | Quick assembly welding set of PC curing kiln stand |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160803 Termination date: 20191211 |
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| CF01 | Termination of patent right due to non-payment of annual fee |