CN205414132U - Compound mould of blanking of gasket - Google Patents
Compound mould of blanking of gasket Download PDFInfo
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- CN205414132U CN205414132U CN201620105737.4U CN201620105737U CN205414132U CN 205414132 U CN205414132 U CN 205414132U CN 201620105737 U CN201620105737 U CN 201620105737U CN 205414132 U CN205414132 U CN 205414132U
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- 150000001875 compounds Chemical class 0.000 title abstract description 5
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 239000002131 composite material Substances 0.000 claims description 19
- 238000004080 punching Methods 0.000 abstract description 42
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract 1
- 238000005520 cutting process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型属于垫片模具技术领域,涉及一种垫片的冲裁复合模具。 The utility model belongs to the technical field of gasket molds, and relates to a composite blanking mold for gaskets.
背景技术 Background technique
近年来,随着科学技术的发展,在我国现代化的工业生产中,模具展现出其独领风骚的魅力,在汽车、电子、航空航天等领域的相关产品中约有60%~90%的零部件需要模具进行加工。采用模具生产制件,不仅能根据产品的要求制造各种尺寸和形状零件,其尺寸精度和互换性高,而且生产效率高。模具的工艺水平及科技含量的高低,已成为衡量一个国家科技与产品制造水平的重要标志,它在很大程度上决定着产品的质量、效益、新产品的开发能力,决定着一个国家制造业的国际竞争力。 In recent years, with the development of science and technology, in my country's modern industrial production, molds have shown their unique charm, and about 60% to 90% of zero parts are used in related products in the fields of automobiles, electronics, aerospace and other fields. Parts require molds for machining. Using molds to produce parts can not only manufacture parts of various sizes and shapes according to product requirements, but also has high dimensional accuracy and interchangeability, and high production efficiency. The technological level and technological content of molds have become an important symbol to measure a country's technology and product manufacturing level. To a large extent, it determines product quality, efficiency, new product development capabilities, and determines a country's manufacturing industry. international competitiveness.
目前对垫片的加工方法有先落料,后冲孔的单工序模具加工,将冲孔和落料分别进行,需两个工序,两套模具,两台设备,模具制造费用大,生产效率低,且不容易保证尺寸精度,操作不便。此外也有采用冲孔-落料级进模进行加工,但是该模具的制造难度大,工件的尺寸也不容易保证。 At present, there is a single-process mold processing method for gaskets, which is blanking first and then punching. Punching and blanking are carried out separately, requiring two processes, two sets of molds, and two sets of equipment. The mold manufacturing cost is high and the production efficiency is high. Low, and it is not easy to ensure dimensional accuracy, and the operation is inconvenient. In addition, punching-blanking progressive die is also used for processing, but the manufacture of this die is difficult, and the size of the workpiece is not easy to guarantee.
实用新型内容 Utility model content
本实用新型的目的是提供一种垫片的冲裁复合模具,解决了垫片采用模具加工中不容易保证尺寸精度的问题。 The purpose of the utility model is to provide a gasket blanking compound mold, which solves the problem that the dimension accuracy is not easy to be guaranteed in the mold processing of the gasket.
本实用新型所采用的技术方案是,一种垫片的冲裁复合模具,包括下模座,下模座连接有凸凹模,固定板上设置有活动挡料销,活动挡料销上连接有卸料板,凸凹模上设置有冲大孔凸模和冲小孔凸模,冲大孔凸模和冲小孔凸模均与上模座连接,上模座连接有驱动上模座带动冲大孔凸模和冲小孔凸模开合模的传动装置,上模座内设置有推冲裁后零件的机构。 The technical scheme adopted by the utility model is that a composite punching mold for gaskets includes a lower mold base, a convex and concave mold is connected to the lower mold base, a movable stopper pin is arranged on the fixed plate, and a movable stopper pin is connected to the movable stopper pin. The unloading plate and the convex and concave dies are equipped with punches for punching large holes and punches for punching small holes. Both the punches for punching large holes and the punches for punching small holes are connected to the upper die base. The upper die base is connected to drive the upper die base to drive the punch for punching large holes and the punch for punching small holes The transmission device of the mold, the upper mold base is equipped with a mechanism for pushing the punched parts.
本实用新型的特点还在于, The utility model is also characterized in that,
上模座通过凸模固定板与落料凹模、冲大孔凸模和冲小孔凸模连接,冲大孔凸模内设置有凸模镶块,冲大孔凸模和凸模镶块之间设置有防转销。 The upper die base is connected with the blanking die, the large hole punching punch and the small hole punching punch through the punch fixing plate. A punch insert is arranged in the big hole punching punch, and an anti-rotation pin is arranged between the big hole punching punch and the punch insert.
落料凹模内设置有顶件块和顶杆,顶杆依次穿过凸模固定板、垫板和上模座。 A ejector block and a ejector pin are arranged in the blanking die, and the ejector bar passes through the punch fixing plate, the backing plate and the upper die seat in sequence.
推冲裁后零件的机构包括打杆,打杆上依次连接有模柄和推板,模柄和推板位于上模座内,打杆位于上模座上,推板与顶杆相接触。 The mechanism for pushing the blanked parts includes a punching rod, which is connected with a mold handle and a push plate in turn. The mold handle and the push plate are located in the upper die base, the punching rod is located on the upper die base, and the push plate is in contact with the ejector rod.
模柄和上模座通过内六角螺钉c连接。 The mold handle and the upper mold base are connected by hexagon socket screws c.
传动装置为液压支柱,液压支柱上穿有导套,导套与上模座连接。 The transmission device is a hydraulic prop, and a guide sleeve is worn on the hydraulic prop, and the guide sleeve is connected with the upper die base.
凸模固定板通过内六角螺钉a与上模座连接。 The punch fixing plate is connected with the upper die base through the inner hexagon screw a.
下模座和凸凹模之间设置有固定板,固定板通过内六角螺钉b与下模座连接。 A fixed plate is arranged between the lower mold base and the convex and concave molds, and the fixed plate is connected with the lower mold base through the hexagon socket head screw b.
固定板上设置有导柱,导柱上套有弹簧a,活动挡料销与导柱连接,卸料板和固定板之间连接有卸料螺钉,卸料螺钉上套有弹簧b。 A guide post is arranged on the fixed plate, a spring a is set on the guide post, the movable stopper pin is connected with the guide post, a discharge screw is connected between the discharge plate and the fixed plate, and a spring b is sleeved on the discharge screw.
固定板上设置有圆柱销和活动挡料销b。 A cylindrical pin and a movable stopper pin b are arranged on the fixed plate.
本实用新型一种垫片的冲裁复合模具有益效果是: The utility model has the beneficial effects of a blanking composite die for gaskets:
1)模具构造简单,安装方便,加工成本大大降低。 1) The structure of the mold is simple, the installation is convenient, and the processing cost is greatly reduced.
2)能够实现自动送料,提高了工作过程的自动化程度。 2) It can realize automatic feeding, which improves the automation degree of the working process.
3)模具在一个工序下可完成冲孔和落料,提高了工作效率,保证了产品的质量。 3) The mold can complete punching and blanking in one process, which improves work efficiency and ensures product quality.
附图说明 Description of drawings
图1是本实用新型一种垫片的冲裁复合模具的结构示意图; Fig. 1 is a schematic structural view of a blanking composite mold for a gasket of the present utility model;
图2是图1中A-A剖视图; Fig. 2 is A-A sectional view among Fig. 1;
图3是图1中B-B剖视图; Fig. 3 is B-B sectional view among Fig. 1;
图4是本实用新型一种垫片的冲裁复合模具中冲大孔凸模和凸模镶块的连接示意图; Fig. 4 is a schematic diagram of the connection between the large-hole punch and the punch insert in a blanking composite die for a gasket of the present invention;
图5是图4中C-C剖视图。 Fig. 5 is a sectional view of C-C in Fig. 4 .
图中,1.下模座,2.内六角螺钉b,3.导柱,4.弹簧a,5.卸料板,6.活动挡料销a,7.内六角螺钉a,8.导套,9.上模座,10.凸模固定板,11.顶件块,12.顶杆,13.推板,14.打杆,15.模柄,16.内六角螺钉c,17.冲大孔凸模,18.垫板,19.冲小孔凸模,20.落料凹模,21.凸凹模,22.固定板,23.圆柱销,24.活动挡料销b,25.卸料螺钉,26.弹簧b,27.凸模镶块,28.防转销。 In the figure, 1. Lower mold base, 2. Hexagon socket head screw b, 3. Guide column, 4. Spring a, 5. Unloading plate, 6. Movable stopper pin a, 7. Hexagon socket head screw a, 8. Guide Set, 9. Upper die base, 10. Punch fixed plate, 11. Top piece block, 12. Ejector rod, 13. Push plate, 14. Hitting rod, 15. Die handle, 16. Hexagon socket screw c, 17. Big hole punch, 18. Backing plate, 19. Small hole punch, 20. Blanking die, 21. Convex die, 22. Fixed plate, 23. Cylindrical pin, 24. Movable stopper pin b, 25. Unloading screw , 26. Spring b, 27. Punch insert, 28. Anti-rotation pin.
具体实施方式 detailed description
下面结合附图和具体实施方式对本实用新型进行详细说明。 The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本实用新型提供了一种垫片的冲裁复合模具,如图1-图4所示,包括下模座1,下模座1连接有凸凹模21,固定板22上设置有活动挡料销6,活动挡料销6上连接有卸料板5,凸凹模21上设置有冲大孔凸模17和冲小孔凸模19,冲大孔凸模17和冲小孔凸模19均与上模座9连接,上模座9连接有驱动上模座9带动冲大孔凸模17和冲小孔凸模19开合模的传动装置,上模座9内设置有推冲裁后零件的机构; The utility model provides a composite punching die for gaskets, as shown in Figures 1 to 4, comprising a lower die base 1, which is connected with a convex and concave die 21, and a movable stopper pin is arranged on the fixed plate 22 6. The movable stopper pin 6 is connected with a discharge plate 5, and the convex and concave dies 21 are provided with a large hole punching punch 17 and a small hole punching punch 19, both of which are connected with the upper die base 9, and the upper die The seat 9 is connected with a transmission device that drives the upper die seat 9 to drive the large hole punching punch 17 and the small hole punching punch 19 to open and close the mold, and the upper die seat 9 is provided with a mechanism for pushing the punched parts;
上模座9通过凸模固定板10与落料凹模20、冲大孔凸模17和冲小孔凸模19连接,冲大孔凸模17内设置有凸模镶块27,冲大孔凸模17和凸模镶块27之间设置有防转销28; The upper die base 9 is connected with the blanking die 20, the large hole punching punch 17 and the small hole punching punch 19 through the punch fixing plate 10, the punching die 17 for punching the big hole is provided with a punch insert 27, the punch 17 for punching the big hole and the punch insert Anti-rotation pin 28 is arranged between 27;
落料凹模20内设置有顶件块11和顶杆12,顶杆12依次穿过凸模固定板10、垫板18和上模座9; The blanking die 20 is provided with an ejector block 11 and a push rod 12, and the ejector rod 12 passes through the punch fixing plate 10, the backing plate 18 and the upper die base 9 in sequence;
推冲裁后零件的机构包括打杆14,打杆14上依次连接有模柄15和推板13,模柄15和推板13位于上模座9内,打杆14位于上模座9上,推板13与顶杆12相接触; The mechanism for pushing the blanked parts includes a punching rod 14, which is connected with a mold handle 15 and a push plate 13 in sequence. , the push plate 13 is in contact with the push rod 12;
模柄15和上模座9通过内六角螺钉c16连接; Die handle 15 and upper die base 9 are connected by hexagon socket head cap screw c16;
传动装置为液压支柱,液压支柱上穿有导套8,导套8与上模座9连接; The transmission device is a hydraulic prop, and a guide sleeve 8 is worn on the hydraulic prop, and the guide sleeve 8 is connected with the upper die base 9;
凸模固定板10通过内六角螺钉a7与上模座9连接; The punch fixing plate 10 is connected with the upper mold base 9 through the hexagon socket head cap screw a7;
下模座1和凸凹模21之间设置有固定板22,固定板22通过内六角螺钉b2与下模座1连接; A fixed plate 22 is arranged between the lower die base 1 and the convex and concave dies 21, and the fixed plate 22 is connected to the lower die base 1 through the hexagon socket head cap screw b2;
固定板22上设置有导柱3,导柱3上套有弹簧a4,活动挡料销6与导柱3连接,卸料板5和固定板22之间连接有卸料螺钉25,卸料螺钉25上套有弹簧b26; The fixed plate 22 is provided with a guide post 3, the guide post 3 is covered with a spring a4, the movable stopper pin 6 is connected with the guide post 3, and a discharge screw 25 is connected between the discharge plate 5 and the fixed plate 22, and the discharge screw 25 is covered with spring b26;
固定板22上设置有圆柱销23和活动挡料销b24。 The fixed plate 22 is provided with a cylindrical pin 23 and a movable stopper pin b24.
采用圆柱销23做为导向且位于条料的同侧,从右向左送料时圆柱销23装在后侧,用来保证条料的正确送进及在模具中的正确位置。同时采用活动挡料销b24做定距定位零件,在模具闭合后不许圆柱销23的顶端高出条料。对条料在模具送料平面中进行两个方向的限位; Adopt straight pin 23 as guide and be positioned at the same side of strip, straight pin 23 is contained in rear side when feeding from right to left, is used for guaranteeing the correct feeding of strip and the correct position in the mould. Simultaneously, the movable stopper pin b24 is used as a fixed-distance positioning part, and the top of the cylindrical pin 23 is not allowed to exceed the strip after the mold is closed. Limit the strip in two directions in the mold feeding plane;
落料凹模20的结构为整体式,落料凹模20刃口形式为直筒式刃口,该落料凹模20的厚度为有效刃口高度,刃壁无斜度,刃磨后刃口尺寸不变,刃口后端漏料部分有一定斜度; The structure of the blanking die 20 is an integral type, and the cutting edge of the blanking die 20 is a straight cutting edge. The thickness of the blanking die 20 is the effective cutting edge height, and the cutting edge has no slope. The size remains unchanged, and the material leakage part at the rear end of the cutting edge has a certain slope;
卸料板5为弹压卸料板,其卸料力的大小决定弹性元件,在自由状态下的卸料板5应高出冲大孔凸模17和冲小孔凸模19的刃口0.3~0.5mm; The unloading plate 5 is a snap-press unloading plate, the size of its unloading force determines the elastic element, and the unloading plate 5 in the free state should be 0.3-0.5mm higher than the cutting edge of punch 17 for punching large holes and punch 19 for punching small holes;
冲大孔凸模17和冲小孔凸模19均为阶梯式结构,与凸模固定板10配合部分按过渡配合(H7/m6或H7/n7); Punch 17 for punching large holes and punch 19 for punching small holes are both stepped structures, and the matching part with punch fixing plate 10 is transition fit (H7/m6 or H7/n7);
模柄15选用压入式模柄,压入模柄部位应与安装孔成H7/m6配合,导柱与导套应按H6/h5配合; The die handle 15 is a press-in die handle, the part of the press-in die handle should be matched with the mounting hole at H7/m6, and the guide post and guide sleeve should be matched at H6/h5;
凸凹模21采用工作部分局部淬火,材料采用淬火变形小的CrWMn模具钢。 The convex and concave die 21 adopts local quenching of the working part, and the material adopts CrWMn die steel with small quenching deformation.
本实用新型一种垫片的冲裁复合模具的使用方法是:模具工作中,该模具为倒装复合摸,冲压时可自动送料,板料由卸料板5上的活动挡料销6挡料送进,工作时液压支柱控制上模座9下行,由凸凹模21、落料凹模20、冲大孔凸模17、冲冲小孔凸模19完成落料冲孔,使工件成型,工作完成后液压支柱28控制上模座9上行,上行到极限位置时,顶件块11、顶杆12、推板13开始工作,将工件从落料凹模20内推出落下,冲孔废料直接落下,完成零件的加工。 The utility model uses a compound mold for blanking gaskets as follows: during the work of the mold, the mold is an inverted composite mold, which can automatically feed the material during punching, and the sheet material is blocked by the movable stopper pin 6 on the unloading plate 5 When the material is fed, the hydraulic prop controls the upper mold seat 9 to go down during work. The punch and die 21, the blanking die 20, the large hole punching punch 17, and the small hole punching punch 19 complete the blanking and punching to form the workpiece. After the work is completed, the hydraulic prop 28 controls the upper mold base 9 to go up, and when it goes up to the limit position, the ejector block 11, the ejector rod 12, and the push plate 13 start to work, and the workpiece is pushed out from the blanking die 20 and falls, and the punching waste directly falls to complete the parts. processing.
本实用新型的一种垫片的冲裁复合模具,该模具为倒装复合摸,冲压时可自动送料,工作时液压支柱控制上模座9下行,由凸凹模21、落料凹模20、冲大孔凸模17、冲冲小孔凸模19完成落料冲孔,使工件成型,工作完成后液压支柱28控制上模座9上行,上行到极限位置时,顶件块11、顶杆12、推板13开始工作,将工件从落料凹模20内推出落下,冲孔废料直接落下,保证了产品的精度,提高了生产效率。 The utility model relates to a blanking composite mold for gaskets. The mold is an inverted composite mold, which can automatically feed materials during stamping. During work, the hydraulic prop controls the upper mold base 9 to go down, and the convex and concave molds 21, blanking concave molds 20, The punch 17 for punching large holes and the punch 19 for punching small holes complete blanking and punching to form the workpiece. After the work is completed, the hydraulic prop 28 controls the upper mold base 9 to move upward. Start work, the workpiece is released from the blanking die 20 and falls, and the punching waste directly falls, which ensures the accuracy of the product and improves the production efficiency.
Claims (10)
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| CN201620105737.4U CN205414132U (en) | 2016-02-02 | 2016-02-02 | Compound mould of blanking of gasket |
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| CN107030192A (en) * | 2016-12-27 | 2017-08-11 | 安徽省青阳县华瑞科技有限公司 | A kind of blanking and punching mould |
| CN107413914A (en) * | 2017-09-12 | 2017-12-01 | 鑫鸿交通工业(安徽)有限公司 | The special bolster of automobile steel template die and its application method |
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| CN117181895A (en) * | 2023-10-24 | 2023-12-08 | 江西江铃底盘股份有限公司 | Blanking-punching composite die for nonmetallic material check ring of automobile rear axle and processing technology of blanking-punching composite die |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107030192A (en) * | 2016-12-27 | 2017-08-11 | 安徽省青阳县华瑞科技有限公司 | A kind of blanking and punching mould |
| CN107413914A (en) * | 2017-09-12 | 2017-12-01 | 鑫鸿交通工业(安徽)有限公司 | The special bolster of automobile steel template die and its application method |
| CN107470469A (en) * | 2017-09-22 | 2017-12-15 | 太仓安路驰汽车部件有限公司 | A kind of automatic Bending Mould of vibration damping sheet and its method of work |
| CN108527517A (en) * | 2018-03-26 | 2018-09-14 | 华东交通大学 | Mould external decoration blanking mechanism |
| CN109772920A (en) * | 2019-01-24 | 2019-05-21 | 安徽信息工程学院 | The processing method of hat gasket |
| CN110479849A (en) * | 2019-08-30 | 2019-11-22 | 四川航天长征装备制造有限公司 | A valve mold |
| CN113681644A (en) * | 2021-08-25 | 2021-11-23 | 贵州振华华联电子有限公司 | Compound punching device of rubber part |
| CN113681644B (en) * | 2021-08-25 | 2022-10-18 | 贵州振华华联电子有限公司 | Compound punching device of rubber part |
| CN115007748A (en) * | 2022-06-01 | 2022-09-06 | 沈阳飞机工业(集团)有限公司 | A method for stamping and forming flanges on an eccentric press |
| CN117181895A (en) * | 2023-10-24 | 2023-12-08 | 江西江铃底盘股份有限公司 | Blanking-punching composite die for nonmetallic material check ring of automobile rear axle and processing technology of blanking-punching composite die |
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