CN205403889U - Solar module aluminium frame glueing volume liquid mark formula detection device - Google Patents
Solar module aluminium frame glueing volume liquid mark formula detection device Download PDFInfo
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- CN205403889U CN205403889U CN201620153714.0U CN201620153714U CN205403889U CN 205403889 U CN205403889 U CN 205403889U CN 201620153714 U CN201620153714 U CN 201620153714U CN 205403889 U CN205403889 U CN 205403889U
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Abstract
The utility model provides a solar module aluminium frame glueing volume liquid mark formula detection device, includes the body, detects the convex body, the elastic membrane, down liquid hold chamber, liquid scale chamber, pressure balance micropore and transparency, offer the lower liquid that is linked together and hold chamber and liquid scale chamber on detecting convex body and body, liquid scale chamber lies in down the upper end that liquid holds the chamber, the elastic membrane setting is on the lower terminal surface in liquid appearance chamber down, lower liquid appearance chamber is 50~100 with the comparing of cross sectional area in liquid scale chamber: 1, transparency seal installation is equipped with the pressure balance micropore on the top in liquid scale chamber on the visual side in liquid scale chamber, undulant to change liquid scale intracavity liquid level into undulant with jiao feng's height dimensions for it, as long as will detect during the inspection during the convex body inserts the mounting groove on the aluminium frame, then whether perusal liquid scale intracavity liquid level can rapid judgement at specified region, need not to measure and through calculating the anti - judgement that pushes away with the chi, and is not high to the technical requirement who examines personnel.
Description
Technical field
This utility model relates to a kind of solar module assembling cubing, particularly a kind of cubing checking aluminum frame applying silica gel amount whether qualified.
Background technology
Solar module is assembled by light transmission glass plate, EVA film, photovoltaic cell, EVA film, backboard and aluminum bezel seal, wherein, the photovoltaic compoboard of light transmission glass plate, EVA film, photovoltaic cell, EVA film and backboard composition is energy source, aluminum frame is that the surrounding to photovoltaic compoboard packs, so can prevent the immersion between each layer of photovoltaic compoboard refute from, be easy to again solar module erection in photovoltaic power station system and install fixing.Realize packing photovoltaic compoboard surrounding, it is necessary to first in the mounting groove of aluminum frame, uniformly apply silica gel, make the surrounding of photovoltaic compoboard form, with the mounting groove of aluminum frame, the encapsulating structure sealed.In aluminum frame Process of Applying Glue, must strictly control applied amount and the uniformity of silica gel, otherwise can produce the excessive of silica gel after photovoltaic compoboard inserts, both can cause the waste of silica gel, follow-up gel resin workload can be increased again, if the unclear generating effect having an effect on solar components removed by excessive silica gel.On the contrary, if resin added is not enough, then can produce sealing imperfect, the defects such as adhesive property is not up to standard.Therefore, in actual production process, resin added inspection process will be set up after applying glue operation, the currently used instruments of inspection is steel ruler, after aluminum frame gluing, the inclined shape of silica gel in frame groove, therefore inner side edge and outer side edges along mounting groove is needed to measure two height dimensions respectively and just can determine that whether silica gel amount applies qualified with steel ruler, it is required for size on visual steel ruler after detection every time, then calculate again through size conversion and just can determine that silica gel applying is highly whether qualified, thus infer that silica gel applied amount meets technological requirement again.The shortcoming of this inspection testing method is: can not intuitively pass judgment on, need to calculate conversion, complex operation, the technical quality of reviewer is required significantly high, common employee is not competent, checkability is low, it is impossible to front road applying glue operation carries out quality information feedback timely and instructs, it is impossible to adapt to the solar module allegro productive temp requirement of high-volume.
Utility model content
The purpose of this utility model is in that to provide a kind of aluminum frame of solar cell assembly resin added liquid mark formula detecting device, resin added in mounting groove on aluminum frame can be carried out detection with direct access mode and judge by it, not only easy and simple to handle, and check speed fast, pass judgment on accurately and reliably.
The technical scheme that this utility model is taked is as follows:
nullA kind of aluminum frame of solar cell assembly resin added liquid mark formula detecting device，Including body、Detection convex body，Elastica、Lower liquid reservoir、Liquid scale chamber、Pressure-balancing micro vents、Slide，Slide is provided with size scale table along short transverse，Detection convex body is arranged on the lower surface of body，The width of described detection convex body is identical with the width of the mounting groove on aluminum frame，It is premise clearance fit between mounting groove on detection convex body and aluminum frame，Face, the glue peak shape that the lateral cross section of the lower surface of detection convex body is shaped as in mounting groove matches，The height of detection convex body minor face is identical to the designed distance of aluminum frame upper surface with top margin outside glue peak，The long limit height of detection convex body is identical to the separation of aluminum frame upper surface with top margin inside glue peak，Lower liquid reservoir is opened on detection convex body and body，Liquid scale chamber is arranged on body，And it is positioned at the upper end of lower liquid reservoir，The lower end in liquid scale chamber is connected with lower liquid reservoir，Elastica is arranged on the lower surface of detection convex body hermetically，The ratio of the cross-sectional area of lower liquid reservoir and the cross-sectional area in liquid scale chamber is 50～100:1，Slide is sealingly mounted on the visible surface in liquid scale chamber，It is provided with pressure-balancing micro vents on the top in liquid scale chamber.
Further, the cross-sectional area of lower liquid reservoir is 100:1 with the ratio of the cross-sectional area in liquid scale chamber.
Further, the height of detection convex body minor face be outside glue peak top margin to the greatest common divisor of aluminum frame upper surface, detect the height on the long limit of convex body be outside glue peak top margin from the greatest common divisor of aluminum frame upper surface.
Using method of the present utility model is as follows:
nullIn actual production process，As long as the aluminum after the detection convex body on this utility model is inserted injecting glue closes in the mounting groove of frame，The lower surface of body is made to overlap with the upper surface of the mounting groove on aluminum frame，Then pass through perusal liquid scale intracavity liquid rising situation，Directly read the reading of size scale table on liquid upper surface alignment slide，Reading just can directly know that in mounting groove, whether colloid injection rate is qualified according to this，The quantification detection of resin added is realized with this inspection man's prodigiosin，Without measuring respectively with chi and pushing away judgement by calculating is counter，Not only detection efficiency is high，And the technology of reviewer is less demanding，Common employee can be competent at，Can be controlled applying glue operation more in time instructing，Glue consumption can not only be saved to greatest extent，And follow-up gel resin workload can be reduced，Reduce the excessive colloid shading amount to transparent glass，Guarantee that the electricity generation efficiency of photovoltaic module normally plays.
Owing to Cleaning Principle of the present utility model is that the glue peak heights dimension limitation of shape after gluing is converted the plastic summit limit dimension limitation to aluminum frame upper surface, when glue peak heights size fluctuation, the elastica of detection convex body bottom surface will upwards be elapsed by glue peak, because the volume ratio of lower liquid reservoir Yu liquid scale chamber is 50～100:1, so when glue peak heights size often rises 0.01 millimeter, liquid scale intracavity liquid height will rise 50～100 times, namely rises 0.5～1 millimeter.Such as Jiao Feng limits tolerance as 0～0.05 millimeter, then liquid scale intracavity liquid level will fluctuate between 2.5～5 millimeters, as long as the undulating value observing liquid scale intracavity liquid level is all qualified within the scope of this, and not all defective in this region.
In actual production process, as long as detection convex body is inserted in the mounting groove on aluminum frame, then whether perusal liquid scale intracavity liquid level is specifying region quickly to judge, anti-judgement is pushed away without measuring with chi and passing through to calculate, not only detection efficiency is high, and the technology of reviewer is less demanding, common employee can be competent at.As long as being precisely controlled the resin added of aluminum frame, glue consumption can not only be saved to greatest extent, and follow-up gel resin workload can be reduced, reduce the excessive colloid shading amount to transparent glass, it is ensured that the electricity generation efficiency of photovoltaic module normally plays.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the upward view of Fig. 1；
Fig. 3 is the A direction view of Fig. 1；
Fig. 4 is this utility model structural representation in detection state.
In figure: 1-body；2-detects convex body；3-elastica；Liquid reservoir under 4-；5-liquid scale chamber；6-pressure-balancing micro vents；7-slide；8-size scale table.
Detailed description of the invention
Of the present utility model detailed description of the invention is exemplified below:
Embodiment 1:
nullA kind of aluminum frame of solar cell assembly resin added liquid mark formula detecting device，Show as shown in Figure 1 to 4，Including body 1、Detection convex body 2，Elastica 3、Lower liquid reservoir 4、Liquid scale chamber 5、Pressure-balancing micro vents 6、Slide 7，Slide 7 is provided with size scale table 8 along short transverse，Detection convex body 2 is arranged on the lower surface of body 1，The width of described detection convex body 2 is identical with the width of the mounting groove on aluminum frame，It is premise clearance fit between mounting groove on detection convex body 2 and aluminum frame，Face, the glue peak shape that the lateral cross section of the lower surface of detection convex body 2 is shaped as in mounting groove matches，The height of detection convex body 2 minor face is identical from the designed distance of aluminum frame upper surface with top margin outside glue peak，The long limit height of detection convex body 2 is identical from the separation of aluminum frame upper surface with top margin inside glue peak，Lower liquid reservoir 4 is opened on detection convex body 2 and body 1，Liquid scale chamber 5 is arranged on body 1，And it is positioned at the upper end of lower liquid reservoir 4，The lower end in liquid scale chamber 5 is connected with lower liquid reservoir 4，Elastica 3 is arranged on the lower surface of detection convex body 2 hermetically，The ratio of the cross-sectional area of lower liquid reservoir 4 and the cross-sectional area in liquid scale chamber 5 is 100:1，Slide 7 is sealingly mounted on the visible surface in liquid scale chamber 5，It is provided with pressure-balancing micro vents 6 on the top in liquid scale chamber 5，The ratio of the cross-sectional area of lower liquid reservoir 4 and the cross-sectional area in liquid scale chamber 5 is 100:1.
In this example, the glue peak design height formed after applying glue in aluminum frame requires: outside glue peak, top margin to the designed distance of aluminum frame upper surface isMillimeter, outside glue peak, top margin to the designed distance of aluminum frame upper surface isMillimeter, therefore, the height of detection convex body 2 minor face is 3 millimeters, and the height on the detection long limit of convex body 2 is 4 millimeters, if the actual size of detection convex body 2 has error also not serious, as long as dimensional tolerance is within 0～0.05 millimeter.
Using method of the present utility model is as follows:
As it has been described above, design height requirement in glue peak is in aluminum frame to be tested: outside glue peak, top margin to the designed distance of aluminum frame upper surface isMillimeter, outside glue peak, top margin to the designed distance of aluminum frame upper surface isMillimeter, the height detecting convex body 2 minor face in this utility model is 3 millimeters, the height on the detection long limit of convex body 2 is 4 millimeters, water or oil is injected from pressure-balancing micro vents 6 to liquid scale chamber 5 with syringe, make liquid level alignment slide 7 specifies reference graduation line in size scale table 8, then the aluminum after detection convex body 2 being inserted injecting glue closes in the mounting groove of frame, the lower surface of body 1 is made to overlap with the upper surface of the mounting groove of aluminum frame, then pass through liquid level rising situation in perusal liquid scale chamber 5, it is all qualified below 5 lattice that liquid level is arranged on size scale table 8 appointment reference graduation line, higher than 5 lattice or on appointment reference graduation line, all it is judged to defective.
Claims (3)
- null1. an aluminum frame of solar cell assembly resin added liquid mark formula detecting device，It is characterized in that: include body (1)、Detection convex body (2)，Elastica (3)、Lower liquid reservoir (4)、Liquid scale chamber (5)、Pressure-balancing micro vents (6)、Slide (7)，Slide (7) is provided with size scale table (8) along short transverse，Detection convex body (2) is arranged on the lower surface of body (1)，The width of described detection convex body (2) is identical with the width of the mounting groove on aluminum frame，It is premise clearance fit between mounting groove in detection convex body (2) and aluminum frame，Face, the glue peak shape that the lateral cross section of the lower surface of detection convex body (2) is shaped as in mounting groove matches，The height of detection convex body (2) minor face is identical to the designed distance of aluminum frame upper surface with top margin outside glue peak，The long limit height of detection convex body (2) is identical to the separation of aluminum frame upper surface with top margin inside glue peak，Lower liquid reservoir (4) is opened on detection convex body (2) and body (1)，Liquid scale chamber (5) is arranged on body (1)，And it is positioned at the upper end of lower liquid reservoir (4)，The lower end in liquid scale chamber (5) is connected with lower liquid reservoir (4)，Elastica (3) is arranged on the lower surface of detection convex body (2) hermetically，The ratio of the cross-sectional area of lower liquid reservoir (4) and the cross-sectional area in liquid scale chamber (5) is 50～100:1，Slide (7) is sealingly mounted on the visible surface in liquid scale chamber (5)，It is provided with pressure-balancing micro vents (6) on the top in liquid scale chamber (5).
- 2. aluminum frame of solar cell assembly resin added liquid mark formula detecting device according to claim 1, is characterized in that: the ratio of the cross-sectional area of lower liquid reservoir (4) and the cross-sectional area in liquid scale chamber (5) is 100:1.
- 3. aluminum frame of solar cell assembly resin added liquid mark formula detecting device according to claim 1, it is characterized in that: the height of detection convex body (2) minor face be outside glue peak top margin to the greatest common divisor of aluminum frame upper surface, detect the height on convex body (2) long limit be outside glue peak top margin from the greatest common divisor of aluminum frame upper surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620153714.0U CN205403889U (en) | 2016-02-29 | 2016-02-29 | Solar module aluminium frame glueing volume liquid mark formula detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620153714.0U CN205403889U (en) | 2016-02-29 | 2016-02-29 | Solar module aluminium frame glueing volume liquid mark formula detection device |
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| Publication Number | Publication Date |
|---|---|
| CN205403889U true CN205403889U (en) | 2016-07-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620153714.0U Withdrawn - After Issue CN205403889U (en) | 2016-02-29 | 2016-02-29 | Solar module aluminium frame glueing volume liquid mark formula detection device |
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| CN (1) | CN205403889U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105737936A (en) * | 2016-02-29 | 2016-07-06 | 江苏中科国能光伏科技有限公司 | Liquid scale type detection device for solar cell module aluminum frame adhesive applying quantity |
-
2016
- 2016-02-29 CN CN201620153714.0U patent/CN205403889U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105737936A (en) * | 2016-02-29 | 2016-07-06 | 江苏中科国能光伏科技有限公司 | Liquid scale type detection device for solar cell module aluminum frame adhesive applying quantity |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 213200 No. 326, Chang Xi Road, Jintan District, Jiangsu, Changzhou Patentee after: Hairun solar power (Changzhou) Co., Ltd. Address before: 213200 No. 326, Chang Xi Road, Jintan District, Jiangsu, Changzhou Patentee before: JIANGSU ZHONGKE GUONENG PHOTOVOLTAIC TECHNOLOGY CO., LTD. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20160727 Effective date of abandoning: 20160914 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |