CN205394814U - Subassembly is dismantled to big nut of production pipe die for tubular pile - Google Patents
Subassembly is dismantled to big nut of production pipe die for tubular pile Download PDFInfo
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- CN205394814U CN205394814U CN201620152348.7U CN201620152348U CN205394814U CN 205394814 U CN205394814 U CN 205394814U CN 201620152348 U CN201620152348 U CN 201620152348U CN 205394814 U CN205394814 U CN 205394814U
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Abstract
The utility model belongs to the technical field of the building, a subassembly is dismantled to big nut of production pipe die for tubular pile is related to. Including the mold shaft that tears open who sets up at quick -witted incasement ability circumferential direction, the tip detachable who tears mold shaft open be connected with an ability and big nut on the pipe die and form joint complex swivel nut subassembly, thereby drive the synchronous rotation of swivel nut subassembly when mold shaft rotates and enable big nut circumferential direction when tearing open, to tear mold shaft open coincident for the axial lead of quill shaft and axial lead and swivel nut subassembly. The utility model is suitable for an automation line can demolish the big nut that is used for stretch -draw before the compound die screw is torn open to the pipe die to make big nut break away from the stretch -draw end plate, tear the end plate realization open probably for automatic on next step.
Description
Technical field
The invention belongs to technical field of buildings, relate to a kind of big nut dismounting assembly producing pile tube pipe die.
Background technology
Existing prefabricated pile or pile tube are as follows in production technology:
1. the metering of concrete raw material, stirring.According to the match ratio designed, by sand, stone, cement, water, additive and admixture etc. through accurate measurement, making the fresh concrete of the low slump of 3cm～5cm with concrete forced mixer, designing requirement strength grade of concrete is not less than C60 or C80.
2. offcenter squared pile end plate makes.Make basically identical with pile end board, but the end plate profile of square pile is square, and the counterbore of the main muscle of prestressing force is uniformly distributed along end plate four limit, angle.Before end plate is installed, the barrette cuff that the sheet metal that surrounding needs throat thickness to be 1.5mm～2mm is fabricated to.
3. carcasing.The main muscle of prestressing force adopts the steel bar for prestressed concrete of underrelaxation type, it is necessary to accurate fixed-length, cut-out, heading；Spiral bar adopts the low-carbon (LC) cold drawn wire of vertebra 4mm～6mm；According to offcenter squared pile structural reinforcement designing requirement, square framework of steel reinforcement adopts special square pile skeleton automatic welding machining.
4. framework of steel reinforcement is installed.The framework of steel reinforcement made, square endplate are welded cuff be positioned in the steel mold of offcenter squared pile, and be connected with deformed bar anchor plate, stretch board, tension rod etc..
5. concrete distributing.By the consumption requirement of every offcenter squared pile, fresh concrete is uniformly filled up along mould female die, many as far as possible some concrete of cloth in stretch-draw one end.
6. matched moulds.Offcenter squared pile upper half punching block is winched to above lower half punching block, and with bolt, upper and lower two halves punching block is fixed, to guarantee that mould does not loosen and concrete not running pulp in high speed centrifugation operation process.
7. prestressed stretch-draw.Offcenter squared pile framework of steel reinforcement after matched moulds is carried out integral tension by the stretching machine adopting jack type, after being stretched to the 70% of reinforced steel bar strength, is fixed in steel mold by tension rod with big nut.
8. centrifuging process.Winching to above centrifuge by the band mould offcenter squared pile after above-mentioned stretch-draw anchor, accelerate step by step by initial velocity, middling speed, high speed, centrifugal speed at a high speed, centrifugation time is generally 10min～18min.By centrifugal closely knit moulding process, making fresh concrete uniformly closely knit along the mould surrounding of offcenter squared pile, meanwhile, pile tube forms a round cavity.After centrifugal end, stretching end is raised, topple over the useless pulp-water produced in centrifugal process.
9. primary steam curing.Being winched to by band mould offcenter squared pile after centrifugal forming in atmospheric steam curing pool hole, quiet stop 1h～2h, be to slowly warm up to 90 DEG C～100 DEG C, under normal pressure, maintenance 4h～8h, makes concrete strength reach more than 40MPa.
10. the demoulding.Band mould offcenter squared pile after primary steam curing is winched on special stripping station position, sheds stretch-draw bolt and die bolt with pneumatic impact wrench, to pile body Shi Hanzhang, then hang away upper mold section, stir female die, shed prestressing force and widen screw rod.Female die, anchor plate, tension rod in cleaning, and brushing releasing agent.It is the offcenter squared pile of C60 for concrete design strength grade, the offcenter squared pile after the demoulding is directly hoisted to finished product stockyard Ma Dui, natural curing, can dispatch from the factory after the intensity that reaches to dispatch from the factory.
11. high-pressure steaming and cultivating.Design strength grade of concrete is the offcenter squared pile of more than C80, offcenter squared pile after the demoulding need to being entered back into autoclave and carry out high-temperature vapour maintenance, maximum temperature is 180 DEG C～200 DEG C, and saturation vapour pressure is 1.0MPa, curing time 8h～12h, makes concrete strength reach more than 80MPa.Pile tube after high-pressure curing can directly dispatch from the factory for stake.
Wherein, in knockout course, prior art is first to tear upper mold section open, stir again and remove prestressing force again after pipe die is poured out by female die and widen screw rod, widen at dismounting prestressing force and screw rod process needs first dismounting stretch-draw big nut, then could remove the big screw rod of stretch-draw, before removing the big screw rod of stretch-draw, pile tube mediates place all the time, pile tube finished product district can not be directly introduced to, and for modern production operation, need first to be removed by the big nut on big for stretch-draw screw rod, then upper mould and the big screw rod of stretch-draw are removed, after directly being departed from from counterdie by pile tube, the other side is in finished product district or steam curing process again, therefore, existing production equipment can not meet the demand removing big nut in advance.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of can to before pipe die form removal, the big nut on pipe die is removed produce pile tube pipe die big nut dismounting assembly.
For reaching above-mentioned purpose, present invention employs following technical proposal: a kind of big nut dismounting assembly producing pile tube pipe die, including being arranged in cabinet the form removal axle that can circumferentially rotate, the end of described form removal axle is dismountable to be connected to one and can form the swivel nut assembly of snap-fit engagement with the big nut on pipe die, when form removal axle rotates, band movable snail sleeve component synchronization rotates it is thus possible to make big nut circumferentially rotate, and described form removal axle is quill shaft and axial line overlaps with the axial line of swivel nut assembly.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, described swivel nut assembly can move back and forth before and after the direction of axis line of form removal axle.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, described swivel nut assembly includes swivel nut, described swivel nut and form removal axle form snap-fit engagement by keyway arrangements, described form removal axle outer wall is arranged with an elastic parts, and described elastic parts two ends bear against swivel nut assembly and form removal axle.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, described swivel nut assembly also includes spline housing, described spline housing is set on form removal axle outer wall, described keyway arrangements includes the spline or the spline that are arranged on spline housing, and it being arranged on spline or the spline of form removal axle outer wall, described spline is inserted in spline, and spline can move forward and backward along spline, described elastic parts includes spring, and described both ends of the spring bears against spline housing and form removal axle.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, described swivel nut assembly also includes being arranged on the shaft coupling in the middle of swivel nut and spline housing, described shaft coupling is dismountable with swivel nut and spline housing respectively fixing to be connected, described form removal axle is quill shaft, and described swivel nut inwall is also circumferentially evenly arranged with some teeth groove.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, described cabinet is fixed in frame, and frame is pressed on rail assembly, is fixed with a machine frame movement assembly in frame, and this machine frame movement assembly can drive frame to move forward and backward along rail assembly.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, described machine frame movement assembly includes fixing the frame driver being connected with frame, described rail assembly includes at least two guide rails being parallel to each other, at least one guide rail is provided with tooth bar assembly, the outfan of frame driver engages with tooth bar assembly, and frame driver can move forward and backward along tooth bar assembly.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, some linear bearings being flexibly connected with guide rail it are fixed with bottom described frame, described tooth bar assembly includes the tooth bar being fixed on guide rail, and the outfan of described frame driver is fixed with and tooth bar meshed gears.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, described frame driver is connected to a vertical output mechanism being vertically arranged, and described vertical output mechanism can engage with tooth bar.
In the above-mentioned big nut dismounting assembly producing pile tube pipe die, vertical output mechanism includes the vertical output axle being arranged in frame driver, vertical output axle passes through Flange joint synchronizing shaft, bearing in synchronizing shaft traverse bearing block, bearing block is fixed in frame, synchronizing shaft is fixed with gear through the end of bearing block, and this wheel and rack engages, and the axial line of vertical output axle, flange, synchronizing shaft and bearing block overlaps.
Compared with prior art, it is an advantage of the current invention that: screw bushing structure demountable structure of the present invention is connected with form removal axle, and structure is reliable, it is convenient to change, thus improve the efficiency tearing big nut open, provide the structure of a kind of necessity for realizing automatization's dismounting big nut, it is adaptable to automatic production line；Machine frame movement assembly makes the big nut that swivel nut assembly can be removed automatically near needs, thus improving automaticity, when swivel nut assembly contacts with big nut; elastic parts can produce buffering, absorbs impulsive force, it is prevented that big nut and equipment are impaired; thus protecting equipment, improve the service life of equipment.
Accompanying drawing explanation
Fig. 1 is structural representation provided by the invention；
Fig. 2 is the structural representation in another direction of Fig. 1；
Fig. 3 is the A place enlarged drawing of Fig. 1；
Fig. 4 is the B place enlarged drawing of Fig. 2.
In figure: frame 1, cabinet 2, form removal axle 3, driving mechanism 4, gear wheel 41, gear drives assembly 42, driving gear 43, gear drive 44, swivel nut assembly 5, swivel nut 51, keyway arrangements 52, elastic parts 53, spline housing 54, spline 55, spline 56, spring 57, shaft coupling 58, teeth groove 59, rail assembly 6, guide rail 61, machine frame movement assembly 7, frame driver 71, tooth bar assembly 72, linear bearing 73, tooth bar 74, vertical output mechanism 8, vertical output axle 81, flange 82, synchronizing shaft 83, bearing block 84, bearing 100, spring housing 101, cutting ferrule 102.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
As shown in Figure 1-2, a kind of big nut dismounting assembly producing pile tube pipe die, including being arranged in cabinet 2 the form removal axle 3 that can circumferentially rotate, the end of described form removal axle 3 is dismountable to be connected to one and can form the swivel nut assembly 5 of snap-fit engagement with the big nut on pipe die, when form removal axle 3 rotates, band movable snail sleeve assembly 5 synchronous axial system is it is thus possible to make big nut circumferentially rotate, described form removal axle 3 is quill shaft and axial line overlaps with the axial line of swivel nut assembly 5, described form removal axle 3 is quill shaft, thus coordinating the length of big nut, the nut shaft making big nut can be inserted in form removal axle 3, also it is improve further to join adaptive.Big nut is fixed on pipe die end, with stretch-draw end plate connection, big nut outer wall has spline-simulating structure, skilled artisan would appreciate that, the mode of swivel nut assembly 5 and big nut clamping has multiple, as pinion and-rack engages, and the engagement of gear and gear, the clamping of teeth groove and tooth bar, or the clamping etc. of keyway and spline.
Swivel nut assembly 5 can move back and forth before and after the direction of axis line of form removal axle 3, it is achieved swivel nut assembly 5 contacts with the soft of big nut, it is prevented that very stiff and demanding causes big nut or swivel nut assembly 5 to damage.Specifically, as shown in Figure 3, swivel nut assembly 5 includes swivel nut 51, described swivel nut 51 forms snap-fit engagement with form removal axle 3 by keyway arrangements 52, keyway arrangements 52 makes swivel nut 51 form the circumferentially fixed axial structure being flexibly connected with form removal axle 3, described form removal axle 3 outer wall is arranged with an elastic parts 53, and described elastic parts 53 two ends bear against swivel nut assembly 5 and form removal axle 3.It should be noted that; when swivel nut 51 contacts with big nut; certain impulsive force can be produced; if impulsive force is excessive; pipe die, big nut machine swivel nut assembly 5 all can be damaged, and swivel nut 51 is designed to the structure moved back and forth before and after the direction of axis line of form removal axle 3 by the application, mainly absorbs impulsive force when clashing into; play cushioning effect, reach the purpose of protection equipment.
Swivel nut assembly 5 also includes spline housing 54, described spline housing 54 is set on form removal axle 3 outer wall, described keyway arrangements 52 includes the spline 55 or the spline 56 that are arranged on spline housing 54, and it is arranged on spline 56 or the spline 55 of form removal axle 3 outer wall, described spline 55 is inserted in spline 56, spline 55 can move forward and backward along spline 56, and described elastic parts 53 includes spring 57, and described spring 57 two ends bear against spline housing 54 and form removal axle 3.Specifically; a stage portion can be set on form removal axle 3; for backstop spring 57; and spline housing 54 is owing to being set in form removal axle 3 outer wall; spring 57 is played barrier effect naturally; the outside all right sheathed spring housing 101 of spring 57, is used for protecting spring 57, and spline housing 54 is then flexibly connected with spring housing 101.
Swivel nut assembly 5 also includes being arranged on the shaft coupling 58 in the middle of swivel nut 51 and spline housing 54, described shaft coupling 58 is dismountable with swivel nut 51 and spline housing 54 respectively fixing to be connected, in the present embodiment, swivel nut 51 and shaft coupling 58 are spirally connected fixing by bolt, and shaft coupling 58 is connected and fixed by cutting ferrule 102 with spline housing 54.Described swivel nut 51 inwall is also circumferentially evenly arranged with some teeth groove 59.
Cabinet 2 is fixed in frame 1, and frame 1 is pressed on rail assembly 6, is fixed with a machine frame movement assembly 7 in frame 1, and this machine frame movement assembly 7 can drive frame 1 to move forward and backward along rail assembly 6.Rail assembly 6 can fix on the ground or on other equipment, and frame 1 plays support and guide effect.When machine frame movement assembly 7 works, drive frame 1 closer or far from big nut, so that form removal axle 3 is connected with big nut or departs from, reach the effect that form removal axle 3 engages automatically with big nut, improve automaticity.
Machine frame movement assembly 7 includes the frame driver 71 that be connected fixing with frame 1, described rail assembly 6 includes at least two guide rails being parallel to each other 61, at least one guide rail 61 is provided with tooth bar assembly 72, the outfan of frame driver 71 engages with tooth bar assembly 72, frame driver 71 can move forward and backward along tooth bar assembly 72, namely makes swivel nut 51 closer or far from needing dismounting or the big nut installed.
Being fixed with some linear bearings 73 being flexibly connected with guide rail 61 bottom frame 1, described tooth bar assembly 72 includes the tooth bar 74 being fixed on guide rail 61, and the outfan of described frame driver 71 is fixed with and tooth bar 74 meshed gears.
The output shaft of frame driver 71 can directly install gear, engages with tooth bar 74.In the present embodiment, consider that frame driver 71 to drive whole equipment to advance or retreat, therefore how to ensure frame driver 71 perpendicularity operationally, so that wheel and rack 74 can engage all the time, it is ensured that the stability of frame 1 moving process also it is critical that.In the present embodiment, frame driver 71 is connected to a vertical output mechanism 8 being vertically arranged, and described vertical output mechanism 8 can engage with tooth bar 74.
As shown in Figure 4, vertical output mechanism 8 includes the vertical output axle 81 being arranged in frame driver 71, vertical output axle 81 connects synchronizing shaft 83 by flange 82, bearing in synchronizing shaft 83 traverse bearing block 84, bearing block 84 is fixed in frame 1, synchronizing shaft 83 is fixed with gear through the end of bearing block 84, and this wheel and rack 74 engages, and the axial line of vertical output axle 81, flange 82, synchronizing shaft 83 and bearing block 84 overlaps.
Frame 1 is provided with driving mechanism 4, and described driving mechanism 4 is connected with form removal axle 3 and form removal axle 3 can be driven to circumferentially rotate, and big nut can be driven to rotate when form removal axle 3 circumferentially rotates, thus unscrewing big nut and being removed.For a person skilled in the art, driving mechanism 4 should be easily achieved the function rotated and reverse, as driving mechanism 4 uses motor, hydraulic motor, rotating can be realized by controlling the sense of current or oil circuit direction, it is to say, according to the needs produced, originally tear big nut machine not luminous energy open and realize tearing open the function of big nut, or realize installing the function of big nut, and driving mechanism 4 can also be that belt pulley drives assembly.
It is known that form removal axle 3 to circumferentially rotate, it is desirable to have driving mechanism drives, and driving mechanism can be motor, hydraulic motor, belt pulley driver etc..Present embodiments provide a kind of preferred driving mechanism 4, driving mechanism 4 includes the gear wheel 41 that be connected fixing with form removal axle 3, form removal axle 3 and gear wheel 41 can be attached by spline, bolt pair etc. can also be passed through be attached, this is prior art, gear wheel 41 connects gear and drives assembly 42, and gear drives assembly 42 to engage with gear wheel 41 it is thus possible to drive gear wheel 41 to rotate, and gear wheel 41 can drive form removal axle 3 synchronous axial system.
Gear drives assembly 42 to include the driving gear 43 with gear wheel 41 engagement and the gear drive 44 being connected with driving gear 43, described gear drive 44 has output mechanism and output mechanism connects driving gear 43 it is thus possible to drive driving gear 43 to circumferentially rotate, output mechanism mentioned here can be output shaft or the power transmission mechanism being connected with gear drive 44, skilled artisan would appreciate that, gear drive 44 can also be motor or belt pulley etc., but it is preferably hydraulic motor, using the teaching of the invention it is possible to provide bigger horsepower.
Specific embodiment described herein is only to present invention spirit explanation for example.Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined.
Although more employing frame 1 herein, cabinet 2, form removal axle 3, driving mechanism 4, gear wheel 41, gear drives assembly 42, driving gear 43, gear drive 44, swivel nut assembly 5, swivel nut 51, keyway arrangements 52, elastic parts 53, spline housing 54, spline 55, spline 56, spring 57, shaft coupling 58, teeth groove 59, rail assembly 6, guide rail 61, machine frame movement assembly 7, frame driver 71, tooth bar assembly 72, linear bearing 73, tooth bar 74, vertical output mechanism 8, vertical output axle 81, flange 82, synchronizing shaft 83, bearing block 84, bearing 100, spring housing 101, cutting ferrule 102 term such as grade, but it is not precluded from using the probability of other term.These terms are used to be only used to describe and explain more easily the essence of the present invention；It is all contrary with spirit of the present invention for being construed as any additional restriction.
Claims (10)
1. the big nut dismounting assembly producing pile tube pipe die, including being arranged in cabinet (2) the form removal axle (3) that can circumferentially rotate, it is characterized in that, the end of described form removal axle (3) is dismountable to be connected to one and can form the swivel nut assembly (5) of snap-fit engagement with the big nut on pipe die, when form removal axle (3) rotates, band movable snail sleeve assembly (5) synchronous axial system is it is thus possible to make big nut circumferentially rotate, and described form removal axle (3) overlaps with the axial line of swivel nut assembly (5) for quill shaft and axial line.
2. the big nut dismounting assembly of production pile tube pipe die according to claim 1, it is characterised in that described swivel nut assembly (5) can move back and forth before and after the direction of axis line of form removal axle (3).
3. the big nut dismounting assembly of production pile tube pipe die according to claim 2, it is characterized in that, described swivel nut assembly (5) includes swivel nut (51), described swivel nut (51) forms snap-fit engagement with form removal axle (3) by keyway arrangements (52), described form removal axle (3) outer wall is arranged with an elastic parts (53), and described elastic parts (53) two ends bear against swivel nut assembly (5) and form removal axle (3).
4. the big nut dismounting assembly of production pile tube pipe die according to claim 3, it is characterized in that, described swivel nut assembly (5) also includes spline housing (54), described spline housing (54) is set on form removal axle (3) outer wall, described keyway arrangements (52) includes the spline (55) or the spline (56) that are arranged on spline housing (54), and it is arranged on spline (56) or the spline (55) of form removal axle (3) outer wall, described spline (55) is inserted in spline (56), spline (55) can move forward and backward along spline (56), described elastic parts (53) includes spring (57), described spring (57) two ends bear against spline housing (54) and form removal axle (3).
5. the big nut dismounting assembly of production pile tube pipe die according to claim 4, it is characterized in that, described swivel nut assembly (5) also includes being arranged on the shaft coupling (58) in the middle of swivel nut (51) and spline housing (54), described shaft coupling (58) is dismountable with swivel nut (51) and spline housing (54) respectively fixing to be connected, and described swivel nut (51) inwall is also circumferentially evenly arranged with some teeth groove (59).
6. the big nut dismounting assembly producing pile tube pipe die according to claim 1-5 any one, it is characterized in that, described cabinet (2) is fixed in frame (1), frame (1) is pressed on rail assembly (6), being fixed with a machine frame movement assembly (7) in frame (1), this machine frame movement assembly (7) can drive frame (1) to move forward and backward along rail assembly (6).
7. the big nut dismounting assembly of production pile tube pipe die according to claim 6, it is characterized in that, described machine frame movement assembly (7) includes the frame driver (71) that be connected fixing with frame (1), described rail assembly (6) includes at least two guide rails being parallel to each other (61), at least one guide rail (61) is provided with tooth bar assembly (72), the outfan of frame driver (71) engages with tooth bar assembly (72), and frame driver (71) can move forward and backward along tooth bar assembly (72).
8. the big nut dismounting assembly of production pile tube pipe die according to claim 7, it is characterized in that, described frame (1) bottom is fixed with some linear bearings (73) being flexibly connected with guide rail (61), described tooth bar assembly (72) includes the tooth bar (74) being fixed on guide rail (61), and the outfan of described frame driver (71) is fixed with and tooth bar (74) meshed gears.
9. the big nut dismounting assembly of production pile tube pipe die according to claim 8, it is characterized in that, described frame driver (71) is connected to a vertical output mechanism (8) being vertically arranged, and described vertical output mechanism (8) can engage with tooth bar (74).
10. the big nut dismounting assembly of production pile tube pipe die according to claim 9, it is characterized in that, vertical output mechanism (8) includes the vertical output axle (81) being arranged in frame driver (71), vertical output axle (81) connects synchronizing shaft (83) by flange (82), bearing in synchronizing shaft (83) traverse bearing block (84), bearing block (84) is fixed in frame (1), synchronizing shaft (83) is fixed with gear through the end of bearing block (84), this wheel and rack (74) engages, vertical output axle (81), flange (82), the axial line of synchronizing shaft (83) and bearing block (84) overlaps.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620152348.7U CN205394814U (en) | 2016-02-29 | 2016-02-29 | Subassembly is dismantled to big nut of production pipe die for tubular pile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620152348.7U CN205394814U (en) | 2016-02-29 | 2016-02-29 | Subassembly is dismantled to big nut of production pipe die for tubular pile |
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| CN205394814U true CN205394814U (en) | 2016-07-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666684A (en) * | 2016-02-29 | 2016-06-15 | 周兆弟 | Large-diameter nut disassembly assembly of pipe die for pipe pile production |
-
2016
- 2016-02-29 CN CN201620152348.7U patent/CN205394814U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105666684A (en) * | 2016-02-29 | 2016-06-15 | 周兆弟 | Large-diameter nut disassembly assembly of pipe die for pipe pile production |
| CN105666684B (en) * | 2016-02-29 | 2019-01-08 | 周兆弟 | The big nut for producing tubular pole pipe die dismantles component |
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