CN205393753U - Remote control's submerged arc welding automatic regulating apparatus - Google Patents
Remote control's submerged arc welding automatic regulating apparatus Download PDFInfo
- Publication number
- CN205393753U CN205393753U CN201620170109.4U CN201620170109U CN205393753U CN 205393753 U CN205393753 U CN 205393753U CN 201620170109 U CN201620170109 U CN 201620170109U CN 205393753 U CN205393753 U CN 205393753U
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- Prior art keywords
- arc welding
- submerged
- submerged arc
- machine head
- welding machine
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Abstract
The utility model discloses a remote control's submerged arc welding automatic regulating apparatus, including the submerged arc welding system, image acquisition system and control system, the submerged arc welding system includes the submerged arc welding machine head and sets up the welder in submerged arc welding machine head below, welder's below is work piece machining region, the image acquisition system is including setting up the camera around work piece machining region and welder, control system includes the computer, the camera passes through the circuit and links to each other with the computer, control system still is the lifting adjusting mechanism of up -and -down motion and drives the translation adjustment mechanism that transverse movement was to the submerged arc welding machine head including driving the submerged arc welding machine head. The utility model discloses a welding process that the direction of motion that adopts remote control submerged arc welding machine replaces current high altitude to supervise submerged arc welding machine on the spot has low in labor strength, and the security performance is high, and the high advantage of control accuracy.
Description
Technical field
This utility model belongs to welding technology field, particularly relates to the submerged-arc welding self-checking device of a kind of long-range control.
Background technology
Submerged-arc welding is one of most widely used process in welding production.Owing to welding penetration is big, production efficiency is high, mechanization degree is high, thus the welding of the long weld seam of particularly suitable cut deal.It is all main welding production means in shipbuilding, boiler and pressure vessel, chemical industry, bridge, hoisting machinery, engineering machinery, metallurgical machinery and ocean structure, nuclear power generating equipment etc. manufacture.
During welding, solder flux flows out from flux hopper, homogeneous reactor applies on weldment surface, welding wire is by wire feeder automatic feed, arc region is entered through ignition tip, the source of welding current is connected on ignition tip and weldment to produce electric arc respectively, and welding funnel, wire feeder and control dish etc. are generally incorporated on a motor-driven carrier, and dolly can be walked along weld seam automatically by the speed set up.
Submerged arc welding machine is a kind of to utilize electric arc to burn under welding flux layer the welding robot carrying out welding, and is mainly used in the bigger plate welding of thickness or orthodrome barrel soldering.Its intrinsic welding quality stable, welding productivity be high, without arc light and the flue dust advantage such as seldom so that it is becomes the main welding robot in the making such as pressure vessel, pipeline section manufacture, box beam column steel construction.
But there is also Railway Project: working condition is severe, in submerged arc welding process, need welding operation personnel motion of inspection submerged arc welding machine near welding, the problem avoiding occurring being partially welded in welding process, the health of workman is had certain harm by the welding flue gas produced in welding process.More severe especially for the weld seam welding condition needing preheating；Labor intensity is big, and for large-scale welding equipments such as pressure vessels, it is long that welder supervises the time, and workload is big, it is easy to produce fatigue；Alignment error is relatively big, and welding operation personnel adopt and manually adjust submerged arc welding direction and position, and error is bigger.
As can be seen here, prior art awaits further improving.
Utility model content
This utility model is the weak point avoiding above-mentioned prior art to exist, provide the submerged-arc welding self-checking device of a kind of long-range control, this adjustment device realizes remotely controlling the direction of motion of welding machine by monitoring submerged arc welding process, controls accurately, to improve the working condition of operator.
The technical scheme that this utility model adopts is:
A kind of submerged-arc welding self-checking device of long-range control, including submerged-arc welding system, image capturing system and control system, submerged-arc welding system includes submerged arc welding machine head and is arranged on the welding gun below submerged arc welding machine head, the lower section of welding gun is work pieces process region, image capturing system includes the video camera being arranged on around work pieces process region and welding gun, control system includes computer, video camera is connected with computer by circuit, control system also includes driving the lifting regulating mechanism that moves up and down of submerged arc welding machine head and driving submerged arc welding machine head to do the translational controlling mechanism of transverse movement.
Described lifting regulating mechanism includes the lifter plate being connected with submerged arc welding machine head and the lifter plate driving assembly being connected with lifter plate, lifter plate drives assembly to include the first ball screw assembly, and the first motor, first ball screw assembly, is connected by the output shaft of the first shaft coupling and the first motor, first ball screw assembly, includes the first leading screw and first nut suitable with the first leading screw, first nut is connected with lifter plate, and the first motor is by above computer control.
One end of described submerged arc welding machine head is connected with a transverse arm, transverse arm and a root post are connected, described translational controlling mechanism includes the second ball screw assembly, and the second motor, second ball screw assembly, is connected by the output shaft of the second shaft coupling and the second motor, second ball screw assembly, includes the second leading screw and second nut suitable with the second leading screw, second nut is connected with column, and the second motor is by above computer control.
Described submerged-arc welding self-checking device also includes walking mechanism, and walking mechanism includes guide rail and the electric locomotive run along guide rail, and described column is arranged on the top of electric locomotive.
One end of described transverse arm is provided with wire reel, and wire reel and submerged arc welding machine head are separately positioned on the two ends of transverse arm, and wire reel is arranged with welding wire, and the side of submerged arc welding machine head is provided with wire feed rolls, and wire feed rolls is arranged on the top of submerged arc welding machine head.
Described submerged-arc welding system also includes the flux hopper being loaded with solder flux, and flux hopper is connected with welding gun by flux delivery pipeline.
Described submerged-arc welding system also includes flux recovery mechanism, and flux recovery mechanism includes Flux Recovery Unit, and Flux Recovery Unit is connected with flux hopper by flux restoring pipeline.
Owing to have employed technique scheme, having the beneficial effect that acquired by this utility model
1, this utility model adopts video camera to monitor submerged arc welding process in real time, and by this process real-time Transmission to computer, if it find that there is deviation in submerged arc welding machine head, computer immediately sends control instruction to the first motor and/or the second motor, left and right to realize submerged arc welding machine head translates or moves up and down, ensure that welding quality, this process operator can be realized by remote control, instead of the high-altitude of traditional operator and supervise the welding process of submerged arc welding machine on the spot, there is labor intensity low, good operation conditions, control accuracy is high, the advantage that security performance is high.
2, this utility model mainly utilizes motor Butt welding gun to be adjusted, and the own characteristic of motor determines it not by the interference of other factors, and control performance is good, and overall precision is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation in past viewed from above of the present utility model.
Fig. 3 is the structure diagram of lifting regulating mechanism in this utility model.
Fig. 4 is the structure diagram of translational controlling mechanism in this utility model.
Wherein,
1, work pieces process region 2, solder flux 3, Flux Recovery Unit 4, flux hopper 5, lifting regulating mechanism 51, first motor 52, first shaft coupling 53, first leading screw 54, lifter plate 55, support 6, wire feed rolls 7, ignition tip 8, transverse arm 9, video camera 10, column 11, wire reel 12, control system 13, computer 14, guide rail 15, electric locomotive 16, translational controlling mechanism 161, second motor 162, second shaft coupling 163, second leading screw 17, submerged arc welding machine head 18, flux restoring pipeline 19, flux delivery pipeline 20, welding wire
Detailed description of the invention
Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail, but this utility model is not limited to these embodiments.
As shown in Figures 1 to 4, a kind of submerged-arc welding self-checking device of long-range control, including submerged-arc welding system, image capturing system and control system 12, submerged-arc welding system includes submerged arc welding machine head 17 and is arranged on the welding gun below submerged arc welding machine head 17, the lower section of welding gun is work pieces process region 1, the bottom of welding gun is provided with ignition tip 7, ignition tip 7 just weld seam to work pieces process region 1；Image capturing system includes the video camera 9 being arranged on around work pieces process region 1 and welding gun；Described submerged-arc welding system also includes the flux hopper 4 being loaded with solder flux 2, and flux hopper 4 is connected with welding gun by flux delivery pipeline 19；Described submerged-arc welding system also includes flux recovery mechanism, and flux recovery mechanism includes Flux Recovery Unit 3, and Flux Recovery Unit 3 is connected with flux hopper 4 by flux restoring pipeline 18.
Described control system 12 includes computer 13, and video camera 9 is connected with computer 13 by circuit, and lifting regulating mechanism 5 that control system also includes driving submerged arc welding machine head 17 to move up and down and drive submerged arc welding machine head 17 do the translational controlling mechanism 16 of transverse movement.
Described lifting regulating mechanism 5 includes the lifter plate 54 being connected with submerged arc welding machine head 17 and the lifter plate driving assembly being connected with lifter plate 54, the side of submerged arc welding machine head 17 is provided with transverse arm 8, submerged arc welding machine head 17 is connected with one end of transverse arm 8 by support 55, support 55 is provided with fluctuating orbit towards the side of submerged arc welding machine head 17, and lifter plate 54 drives at lifter plate and moves up and down along fluctuating orbit under the drive of assembly；Lifter plate drives assembly to include the first ball screw assembly, and the first motor 51, first ball screw assembly, is connected with the output shaft of the first motor 51 by the first shaft coupling 52, first ball screw assembly, includes the first leading screw 53 and first nut suitable with the first leading screw 53, first nut is connected with lifter plate 54, and the first motor 51 is controlled by above computer 13.
One end of described transverse arm 8 is provided with wire reel 11, wire reel 11 and submerged arc welding machine head 17 are separately positioned on the two ends of transverse arm 8, being arranged with welding wire 20 on wire reel 11, the side of submerged arc welding machine head 17 is provided with wire feed rolls 6, and wire feed rolls 6 is arranged on the top of submerged arc welding machine head 17；The middle part of transverse arm 8 is connected with a root post 10, described translational controlling mechanism 16 includes the second ball screw assembly, and the second motor 161, second ball screw assembly, is connected with the output shaft of the second motor 161 by the second shaft coupling 162, second ball screw assembly, includes the second leading screw 163 and second nut suitable with the second leading screw 163, second nut is connected with column 10, and the second motor 161 is controlled by above computer 13.
Described submerged-arc welding self-checking device also includes walking mechanism, and walking mechanism includes guide rail 14 and the electric locomotive 15 run along guide rail 14, and described column 10 is arranged on the top of electric locomotive 15, and the top of electric locomotive 15 is provided with the translation track being easy to column 10 sliding back and forth.
The part do not addressed in this utility model adopts or uses for reference prior art and can realize.
In description of the present utility model, it will be appreciated that, term " " center ", " longitudinal direction ", " transverse direction ", " on ", D score, " front ", " afterwards ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, it is for only for ease of description this utility model and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.
Additionally, term " first ", " second " are only for descriptive purposes, and it is not intended that indicate or hint relative importance.
Specific embodiment described herein is only to spirit of the present utility model example explanation.Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by this utility model person of ordinary skill in the field, but without departing from spirit of the present utility model or surmount the scope that appended claims is defined.
Claims (7)
1. the submerged-arc welding self-checking device of a long-range control, it is characterized in that, including submerged-arc welding system, image capturing system and control system, submerged-arc welding system includes submerged arc welding machine head and is arranged on the welding gun below submerged arc welding machine head, the lower section of welding gun is work pieces process region, image capturing system includes the video camera being arranged on around work pieces process region and welding gun, control system includes computer, video camera is connected with computer by circuit, control system also includes driving the lifting regulating mechanism that moves up and down of submerged arc welding machine head and driving submerged arc welding machine head to do the translational controlling mechanism of transverse movement.
2. the submerged-arc welding self-checking device of a kind of long-range control according to claim 1, it is characterized in that, described lifting regulating mechanism includes the lifter plate being connected with submerged arc welding machine head and the lifter plate driving assembly being connected with lifter plate, lifter plate drives assembly to include the first ball screw assembly, and the first motor, first ball screw assembly, is connected by the output shaft of the first shaft coupling and the first motor, first ball screw assembly, includes the first leading screw and first nut suitable with the first leading screw, first nut is connected with lifter plate, first motor is by above computer control.
3. the submerged-arc welding self-checking device of a kind of long-range control according to claim 1, it is characterized in that, one end of described submerged arc welding machine head is connected with a transverse arm, transverse arm and a root post are connected, described translational controlling mechanism includes the second ball screw assembly, and the second motor, second ball screw assembly, is connected by the output shaft of the second shaft coupling and the second motor, second ball screw assembly, includes the second leading screw and second nut suitable with the second leading screw, second nut is connected with column, and the second motor is by above computer control.
4. the submerged-arc welding self-checking device of a kind of long-range control according to claim 3, it is characterized in that, described submerged-arc welding self-checking device also includes walking mechanism, and walking mechanism includes guide rail and the electric locomotive run along guide rail, and described column is arranged on the top of electric locomotive.
5. the submerged-arc welding self-checking device of a kind of long-range control according to claim 3, it is characterized in that, one end of described transverse arm is provided with wire reel, wire reel and submerged arc welding machine head are separately positioned on the two ends of transverse arm, wire reel is arranged with welding wire, the side of submerged arc welding machine head is provided with wire feed rolls, and wire feed rolls is arranged on the top of submerged arc welding machine head.
6. the submerged-arc welding self-checking device of a kind of long-range control according to claim 1, it is characterised in that described submerged-arc welding system also includes the flux hopper being loaded with solder flux, flux hopper is connected with welding gun by flux delivery pipeline.
7. the submerged-arc welding self-checking device of a kind of long-range control according to claim 6, it is characterized in that, described submerged-arc welding system also includes flux recovery mechanism, and flux recovery mechanism includes Flux Recovery Unit, and Flux Recovery Unit is connected with flux hopper by flux restoring pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620170109.4U CN205393753U (en) | 2016-03-07 | 2016-03-07 | Remote control's submerged arc welding automatic regulating apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620170109.4U CN205393753U (en) | 2016-03-07 | 2016-03-07 | Remote control's submerged arc welding automatic regulating apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205393753U true CN205393753U (en) | 2016-07-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620170109.4U Expired - Fee Related CN205393753U (en) | 2016-03-07 | 2016-03-07 | Remote control's submerged arc welding automatic regulating apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205393753U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105618907A (en) * | 2016-03-07 | 2016-06-01 | 山东科技大学 | Remote-control automatic adjustment device for submerged-arc welding |
| CN109746551A (en) * | 2019-01-10 | 2019-05-14 | 重庆浙佳钢结构有限公司 | A kind of full-automatic submerged arc welding machine back and forth of steel construction |
-
2016
- 2016-03-07 CN CN201620170109.4U patent/CN205393753U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105618907A (en) * | 2016-03-07 | 2016-06-01 | 山东科技大学 | Remote-control automatic adjustment device for submerged-arc welding |
| CN109746551A (en) * | 2019-01-10 | 2019-05-14 | 重庆浙佳钢结构有限公司 | A kind of full-automatic submerged arc welding machine back and forth of steel construction |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160727 Termination date: 20180307 |
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| CF01 | Termination of patent right due to non-payment of annual fee |